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Field Behaviour of Stiffened Deep Cement Mixing Piles

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    Proceedings of the Institution of Civil Engineers

    Ground Improvement

    Pages 117 doi: 10.1680/grim.900027

    Paper 900027

    Received 27/08/2009 Accepted 08/06/2010

    Keywords: columns/embankments/foundations

    Institution of Civil Engineers & 2011

    Ground Improvement

    Field behaviour of stiffened deep cement

    mixing piles

    Jamsawang, Bergado and Voottipruex

    Field behaviour of stiffeneddeep cement mixing pilesj1 Pittaya Jamsawang

    Lecturer, Department of Civil Engineering, King Mongkuts Universityof Technology North Bangkok, Bangkok, Thailand

    j2 Dennes T. BergadoProfessor, School of Engineering and Technology, Asian Institute ofTechnology, Klongluang, Pathumthani, Thailand

    j3 Panich VoottipruexAssociate Professor, Faculty of Technical Education, King MongkutsUniversity of Technology North Bangkok, Bangkok, Thailand

    j1 j2 j3

    Full-scale pile load tests were performed on soft Bangkok clay improved by stiffened deep cement mixing (SDCM)

    piles and deep cement mixing (DCM) piles installed by jet-mixing to compare their performance. The SDCM pile is a

    DCM pile with a precast reinforced concrete core pile inserted in the middle. A series of full-scale tests consisting of

    axial compression, lateral and pullout interface between the concrete core pile and surrounding DCM material were

    performed. The length of the concrete core pile influenced both the ultimate axial bearing capacity and the

    settlement of the SDCM piles more than its section area. Furthermore, the section area of the concrete core pile

    affected both the lateral ultimate bearing capacity and the lateral displacements of SDCM piles significantly.

    Moreover, the SDCM piles with area ratio (Acore/ADCM) of 0.17 and length ratio (Lcore/LDCM) of 0.85 increased the axial

    and lateral ultimate bearing capacities so that they were as much as 2.2 and 15 times higher than the corresponding

    values of DCM piles, respectively. The flexural strength of the DCM pile obtained from the laboratory was 16% of its

    unconfined compressive strength whereas that obtained from full-scale lateral load tests was much lower at 47% of

    its unconfined compressive strength. The strength reduction factor, Rinter, at the interface between the concrete core

    pile and DCM pile in the field averaged 0.40, which agreed with the data from laboratory tests of 0.380.46.

    NotationAcore section area of concrete core pile (m

    2)

    Acore/ADCM area ratioADCM section area of deep cement mixing pile (m2)

    cDCM undrained shear strength of deep cement mixing

    pile (kPa)

    csoil cohesion of soil (kPa)

    cu,end undrained cohesion of the soil at the bottom end

    of the pile (kPa)

    cu i undrained cohesion of soil layer i (kPa)

    DDCM diameter of deep cement mixing pile (m)

    E50 modulus of elasticity of deep cement mixing pile

    (kPa)

    e eccentric distance (m)

    f9c compressive strength of prestressed concrete pile

    (MPa)

    fy tensile strength of steel

    Gs specific gravity

    Hi soil layer thickness (m)

    IDCM moment of inertia of deep cement mixing pile (m4)

    Lcore length of concrete core pile (m)

    Lcore/LDCM length ratio

    LDCM length of deep cement mixing pile (m)MR modulus of rupture (kN/m2)

    Mult ultimate bending moment (kN-m)

    Nc bearing capacity factor

    Pmax effective maximum past pressure

    Po effective overburden pressure

    Pult ultimate lateral load (kN)

    Qult ultimate axial bearing capacity (kN)

    Qpileult ultimate axial bearing capacity in case of pile

    failure (kN)

    Qsoilult ultimate axial bearing capacity in case of soil

    failure (kN)

    qu unconfined compressive strength of deep cement

    mixing pile (kPa)

    Rinter strength reduction factor for interface

    Su undrained shear strength

    Tult ultimate tensile load (kN)

    Wn water content

    1

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    ycrack depth of crack location (m) adhesion factor of the interface of deep cement

    mixing pile

    h,crit total lateral pressure acting on the pile at critical

    section (kPa)

    nter interface shear strength (kPa)

    1. IntroductionGround improvement by deep cement mixing (DCM) piles has

    been widely used to improve the engineering properties of soft

    clay layers. The DCM piles can effectively reduce settlements of

    full-scale embankments (Bergado et al., 1999; Lai et al., 2006).

    The DCM piles also have low strength and stiffness, especially

    flexural strength (Petchgate et al., 2003a, 2003b, 2004), and may

    lead to low axial and lateral ultimate bearing capacities and large

    deformations. Consequently, a DCM pile is not suitable for

    carrying high compression and lateral loads. Liu et al. (2007)

    introduced geogrid-reinforced and cast-in-place concrete piles to

    support embankments on soft clay. Dong et al. (2004) stated that

    a concrete or cast-in-situ pile is deemed uneconomical as a

    friction pile for embankment support because much of the

    strength of the pile materials has not been utilised when thesurrounding soft ground fails. Hence, a new composite pile has

    been introduced. It consists of an DCM with a concrete core pile

    inserted in the middle and is called a stiffened deep cement

    mixing (SDCM) pile. The concrete core pile with higher strength

    and stiffness serves to resist the compressive and flexural stresses

    on the pile shaft and carries most of the load which is, in turn,

    transmitted to the DCM pile through their interfaces. Previously,

    the field pile load test on a DCM pile in soft Bangkok clay under

    axial compression and lateral loads had been studied by many

    researchers such as Petchgate et al. (2003a, 2003b, 2004), as

    shown in Figure 1 and the behaviour of a DCM pile under

    embankment loading involving axial and lateral loads had been

    studied by many researchers such as Chen (1990), Honjo et al.

    (1991), Bergado et al. (1999), Lai et al. (2006), and others. A

    series of pile load tests were conducted to investigate the behav-

    iour of SDCM piles in China by Wu et al. (2005) and Zheng and

    Gu (2005). Most of the test results were concerned with only the

    axial bearing capacities of the SDCM piles. Jamsawang et al.

    (2008) studied and simulated the settlement behaviour of a

    composite foundation consisting of an SDCM pile and untreated

    Problems of DCM pile

    Petchgate ., (2003b)et al

    00

    10

    25

    60

    90

    Medium stiff clay

    Backfill clay

    Weathered clay

    Soft clayS 16 t /mu

    2

    DCM pile 05 m

    C

    Q

    Q

    DCM2

    u(pile fail)

    u(soil fail)

    of 30 t/m was expected

    14 t

    10 t (controls)

    Undrained shear strength: t /m2

    0 20 40 60

    D

    epth:m

    0

    1

    2

    3

    4

    5

    6

    PL1P2LP3LP4LP5LP6L

    Bearing capacity

    Pile failure Soil failure

    Max. load in case of pile failure

    Measured max. load

    16141210

    86420

    Load:t

    1 2 3 4 5 6

    Pile failure Soil failure

    DCM DCM

    Qc

    Qf

    CDCM

    Qpileult DCM h,crit u,DCMA (3 ) q Q Q Qsoilult f c

    Figure 1. Low quality of DCM piles on soft Bangkok clay

    (Bergado et al., 1999; Lai et al., 2006)

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    soil in the laboratory. However, full-scale pile load tests onSDCM piles under vertical and lateral loading as well as pullout

    interface test have not yet been studied. To continue the previous

    research, a series of full-scale tests consisting of SDCM piles and

    DCM piles in soft Bangkok clay under axial compression load,

    lateral load and pullout interface test were conducted to compare

    their performance. Thus, the scope of the present paper is to

    present the data related to the aforementioned full-scale tests on

    soft Bangkok clay improved by SDCM piles and DCM piles

    installed by the jet-mixing method and the effects of the cross-

    sectional areas and lengths of the concrete core piles on the

    bearing capacities and settlements of SDCM piles.

    2. Site characterisationThe test site is located at the campus of the Asian Institute of

    Technology (AIT) which is 40 km north of Bangkok, Thailand.

    The soil profile and soil properties of the subsoil in the upper-

    most three layers at the AIT campus are presented in Figure 2.

    The uppermost 10 m of the soil profile can be divided into three

    layers. The weathered crust forms the uppermost layer having a

    thickness of 2.0 m and this is underlain by a soft clay layer which

    extends down to about 8.0 m depth. The undrained shear strength

    obtained from field vane test of the soft clay was 16 to 17 kPa. A

    medium stiff clay layer was found to be underlying the soft clay

    layer at 8 to 10 m depth having an undrained shear strength ofmore than 30 kPa. The underlying stiff clay layer extended from

    10 to 15 m depth.

    3. Concrete core pileEach SDCM pile was constructed by inserting a prestressed

    concrete core pile in the middle of the DCM pile with 0.6 m

    diameter (Figure 3(a)). The DCM pile had a diameter of 0.6 m.

    The prestressed concrete pile was selected to behave as a stiff

    core because it has high strength and stiffness and it was cheaper

    than a steel pile. The concrete core piles (Figure 3(b)) consisted

    of 0.18 m 3 0.18 m and 0.22 m 3 0.22 m square cross-sections

    with 4.0 and 6.0 m lengths. The corresponding area ratio (Acore /

    ADCM), defined as the cross-sectional area of the core pile over

    the cross-sectional area of the DCM pile, and the length ratio

    (Lcore/LDCM), defined as the length of core pile over the length of

    DCM pile, were 0.11 and 0.17 as well as 0.57 and 0.85,

    respectively.

    4. Test pile installationThe DCM piles were constructed in situ by a jet-mixing method

    employing a jet pressure of 22 MPa. Both SDCM and DCM piles

    were installed at 2.0 m spacing. The water/cement (w/c) ratio of

    the cement slurry and the cement content employed for the

    construction of deep mixing were 1.5 and 150 kg/m3 of soil,

    respectively. Each deep mixing pile has a diameter of 0.6 m and a

    length of 7.0 m, penetrating down to the bottom of the soft clay

    layer. Each SDCM pile was constructed by inserting a prestressed

    concrete core pile in the middle of DCM pile. The concrete corepile was inserted after the deep cement mixing was completed

    but while the DCM was still soft and not yet cured. During the

    Weathered crust

    Soft clay

    Medium stiff clay

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    Depth:m

    14 16 18 20

    Unit weight: kN/m3

    Unit weight

    Gs

    26 265 27

    Gs

    0 40 80 120

    PL WN LL

    PL, W , LLN

    0 20 40 60

    Corrected S : kPafrom vane shear test

    u

    Po Pmax

    0 50 100 150

    Po and Pmax

    0 1 2 3 4 5 6

    OCR

    Figure 2. Subsoil profile and relevant parameters (PL, plastic limit;

    LL, liquid limit; OCR, overconsolidation ratio)

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    curing period, the concrete core pile was anchored at the ground

    surface to prevent it from sinking. The deep mixing piles were

    allowed to cure until about 80 days. Subsequently, a series of full-

    scale load tests on SDCM and DCM piles under axial compres-

    sion load and lateral load were performed to determine their

    ultimate bearing capacities and lateral resistances. In addition,pullout interface tests between concrete core and DCM piles were

    also conducted to determine the interface resistance between the

    concrete core and the DCM pile. The layout of the test piles is

    shown in Figure 4.

    5. Unconfined compression tests on deepcement mixing core samples

    To obtain engineering properties of the DCM pile in the test

    site, three DCM piles were constructed (Figure 4) so that core

    samples could be extracted for unconfined compression tests in

    the laboratory in order to determine unconfined compressive

    strength, qu, and modulus of elasticity corresponding to 50%

    unconfined compressive strength, E50. Unconfined compressive

    tests were performed on 50 mm diameter by 100 mm height

    samples. The values are scattered over the entire depth without

    any clear trend of the influence of the depth on the values of

    unconfined compressive strength and modulus of elasticity

    (Figure 5(a)). The values of unconfined compressive strength

    ranged from 500 to 1500 kPa with the average value of 900 kPa

    while the modulus of elasticity ranged from 50 000 to

    150 000 kPa with an average value of 90 000 kPa indicating that

    E50 101qu as shown in Figure 5(b). It can be seen that the

    correlation ratio of E50/qu obtained from field coring samplesranged from 60 to 150.

    6. Pullout interface and flexural strengthtests in the laboratory

    The pullout interface tests were conducted to determine the

    strength reduction factor for interfaces (Rinter) in accordance with

    that defined by Brinkgreve and Broere (2006) as

    Rinter inter=cDCM1:

    where inter is interface shear strength between the DCM and

    concrete core pile and cDCM is the undrained shear strength of the

    DCM pile.

    Specimens were prepared by pouring cement-admixed clay into a

    PVC mould, and inserting a cement core pile at the centre as

    ADCM

    Acore

    Concretecore pile

    DCM pile

    Soft claylayer

    Medium or stiff clay layer

    Lcore

    LDCM

    018

    022

    022

    018

    Prestressed concrete core pile

    Concrete 35 MPaf c

    8 4 mm stands1750 MPa

    fy

    3 mm stirrupsspacing varied

    Concrete 35 MPaf c

    8 4 mm stands1750 MPa

    fy

    3 mm stirrupsspacing varied

    Figure 3. (a) Schematic diagram of SDCM pile; (b) details of

    prestressed concrete core piles (dimensions in m)

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    shown in Figure 6(a). The size of the concrete core pile was

    17 mm diameter and the sizes of the DCM were 50 and 100 mm

    corresponding to area ratios of 0.12 and 0.03, respectively. The

    results are shown in Figure 6(a), in terms of peak interface shear

    strength plotted against the cohesion of DCM material obtained

    from unconfined compression tests, and demonstrate that the

    strength reduction factors varied from 0.38 to 0.46. To evaluate

    the flexural strength of DCM pile correlated to unconfined

    compressive strength of core samples, flexural strength tests on

    cement-admixed clay specimens were performed. The use of a

    simple beam with three-point loading was conducted in accor-

    dance with ASTM D 1635-00 (ASTM, 2000) in the laboratory.

    The specimen dimensions were 100 mm 3100 mm in cross-

    section and 500 mm in length. The cement contents were varied,

    namely 0.3516, 15 and 20% by weight. The correlations of the

    test results are shown in Figure 6(b) showing that flexural

    20 20 20 20 20 2020 20 20

    2 0

    20

    DCM-L1 DCM-L2 SDCM-L1 SDCM-L2 SDCM-L3 SDCM-L4 SDCM-L5 SDCM-L6 SDCM-L7 SDCM-L8

    DCM-C1 DCM- 2C SDCM- 1C SDCM- 2C SDCM- 3C SDCM- 4C SDCM- 5C SDCM- 6C SDCM- 7C SDCM- 8C

    Coring 1 Coring 2 Coring 3 SDCM-P1 SDCM-P2 SDCM-P3 SDCM-P4

    SDCM pile DCM pile SDCM pile with inclinometer DCM pile with inclinometer

    Figure 4. Pile load test layout

    Weathered crust

    Soft clayDCM

    pile

    Medium stiff clay

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    Depth:m

    Coring-1Coring-2Coring-3

    0 1000 2000

    Unconfined compressivestrength, : kPa

    (a)qu

    0 100000 200000

    Modulus of elasticity: kPaE50

    Coring-1Coring-2Coring-3

    240000

    200000

    80000

    40000

    160000

    120000

    0

    Modulusofelasticity,

    :kPa

    E50

    0 400 800 1200 1600 2000 2400

    Unconfined compressive strength, : kPa(b)

    qu

    E

    R

    50 u2

    101q

    05024

    E

    q

    50

    u

    150

    E

    q

    50

    u60

    Figure 5. Field test results on DCM piles: (a) engineering

    properties of DCM piles; (b) relationship between E50 and qu of

    DCM pile

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    strength or modulus of rupture of DCM material corresponds to

    16% of unconfined compressive strength. The flexural strength of

    DCM and concrete core piles is plotted in Figures 7(a) and (b).

    7. Equipment and procedures of full-scaleload tests

    7.1 Axial compression load test

    Figure 8 shows the schematic set-up for applying axial compres-

    sion loads to the test pile using a hydraulic jack acting against a

    platform. The platform was comprised of steel sheets and con-

    crete boxes having a total weight of 500 kN supported by upper

    cross H-beams. The reaction beam or test beam was support by

    lower cross H-beams supported by a concrete box that distributed

    the total weight of the platform to the surrounding soil. The

    vertical load was applied to the test pile through a 600 kN

    capacity hydraulic jack. A 500 kN capacity proving ring wasinserted between the jack and the reaction beam to measure the

    applied load. The ball bearing was inserted between the proving

    and the reaction beam to ensure the vertical direction of the

    applied loads from the hydraulic jack. The vertical settlement of

    the test pile under the applied load was measured using two dial

    gauges, which were connected to two reference beams placed on

    both sides of the jack. The axial compression tests were

    performed in accordance with ASTM D-1143 (ASTM, 1994a).

    The load was applied in increments of 10 kN. Each load

    increment was maintained for 5 min. The load increments were

    applied until a continuous increase of the vertical displacements

    occurred under a slight or further no increase in load.

    7.2 Lateral load test

    Figure 9 shows the schematic set-up for applying the lateral loads

    to the SDCM pile using a hydraulic jack acting against the sides

    of an excavation. The base excavation was performed around the

    300

    250

    200

    150

    100

    50

    0

    Interfaceshearstrength,

    :kPa

    inter

    0 100 200 300 400 500 600

    Undrained shear strength, : kPa

    (a)

    cDCM

    A Acore DCM/ 012

    A Acore DCM/ 03

    Pullout load

    100mm

    inter

    Dead load

    DCM pile

    Concrete

    core inter

    DCM

    046

    c

    inter

    DCM

    038

    c

    300

    250

    200

    150

    100

    50

    0

    Modulusofrupture,

    :kPa

    M

    R

    0 300 600 900 1200

    Unconfined compressive strength, : kPa

    (b)

    qu

    Load

    Test specimen

    100 100 100 100 100

    100

    M

    q

    R

    u

    016

    Unit: mm

    Figure 6. Laboratory test results: (a) relationship between

    interface shear strength and undrained shear strength; (b)

    relationship between modulus of rupture and unconfined

    compressive strength

    180

    160

    140

    120

    100

    80

    60

    40

    20

    0

    Flexuralstrength:kPa

    0 5 10 15 20 25

    Cement content: %

    (a)

    14000

    12000

    10000

    8000

    6000

    4000

    2000Flexuralstrength:kPa

    Core size: m

    (b)

    0018 018 022 022

    Figure 7. (a) Flexural strength of DCM piles; (b) flexural strength

    of concrete core piles

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    test pile at depth of 1.5 m from the original ground level to

    provide enough area at the side of the excavation for the

    necessary reactive capacity to the maximum anticipated lateral

    test loads. A concrete pile cap 0.4 m high was placed on the pile

    to prevent local failure on the pile head and the load was applied

    at 0.3 m from the base excavation level. A hydraulic jack with a

    capacity of 600 kN was used to apply lateral loads. The loads

    were read from a proving ring with capacity 100 kN and the

    lateral displacement at the load application level was read from

    one dial gauge connected to the reference beams. A ball bearing

    was inserted between the proving and the reaction beam to adjust

    the horizontal direction of the applied loads from the hydraulic

    jack. Thick timber sheets were used as support to distribute the

    load from the hydraulic jack to the side of the excavation. The

    lateral load tests were performed in accordance with ASTM D-

    3966 (ASTM, 1994b). The load was applied in increments of 0.5

    and 1 kN for the DCM and the SDCM piles respectively. Each

    load increment was maintained for 10 min. The load was applied

    until continuous lateral displacements occurred at a slight or no

    increase in load.

    Concreteboxes

    Concreteboxes

    Concreteboxes

    Concreteboxes

    Concreteboxes

    Steel sheets

    Upper cross-beams

    Supportbeams

    Reactionbeam

    Supportbeams

    Lower cross-beams

    Concrete boxsupports

    100

    Prestressed concrete pile

    Steel test plate

    Hydraulic jack

    GL.

    Ball bearing Proving ring

    Dial gauge

    Referencebeam

    Test SDCM pile

    Concrete boxsupports

    Figure 8. Schematic set-up for pile under axial compression load

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    7.3 Pullout interface testFigure 10 shows the schematic set-up for applying axial tensile

    loads to the test pile using a hydraulic jack with a capacity of

    600 kN acting between the test beam and reaction frame. The

    length of the cores embedded in the SDCM was 1 m with another

    1 m protruding out of the SDCM to perform the pullout tests.

    In the preparation for the test, clay cement over the top 1 m of

    the SDCM was removed leaving 1 m of the core embedded in the

    DCM pile. A steel rod was connected to the test pile and the

    reaction frame in order to pull the prestressed concrete core pile

    from the DCM. The test beam was supported by a concrete box

    that distributed the total load to the surrounding soil. The vertical

    settlement of the test pile under the applied load was measured

    using two dial gauges, which were connected to two reference

    beams placed on both sides of the jack. The pullout interface

    tests were performed in accordance with ASTM D-3689 ( ASTM,

    GL.

    150m

    Dial gauge

    Reference beam

    030Pile cap

    Prestress concrete pile

    Test pile

    Ballbearing

    Bearing test plate

    150m

    Timber support 15 15 m

    Steel plateHydraulic jackProving ring

    Figure 9. Schematic set-up for pile under lateral load

    Ball bearing

    Proving ring

    Hydraulic jack

    Reaction frame

    Reaction beams

    Concretesupport

    ConcretesupportSteel rod

    Dial gaugesReferencebeam

    100

    100

    100

    DCM pile

    Prestressed concrete pile

    Figure 10. Schematic set-up for pullout test (dimensions in m)

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    1994c). The load was applied in increments of 5 kN. Each loadincrement was maintained for 5 min. The load was applied until

    continuous vertical displacements occurred at a slight or no

    increase in load.

    8. Test results and discussions

    8.1 Axial compression load tests

    Two axial compression tests on DCM piles (DCM-C1 and DCM-

    C2) and eight axial compression tests on SDCM piles (SDCM-C1

    to SDCM-C8) varying the length and the cross-sectional area of

    the prestressed concrete core pile are listed in Table 1. Figure 11

    shows the axial compression load plotted against settlement forall ten test piles. The ultimate bearing capacities of all test piles

    are tabulated in Table 1 and they were determined by the slope

    tangent method at the point of intersection of the initial and final

    tangents to the loadsettlement curve, as suggested by Butler and

    Hoy (1977).

    8.1.1 Axial compression test on DCM piles

    The ultimate bearing capacities of DCM piles, DCM-C1 and

    DCM-C2, were 220 and 140 kN, respectively. For the DCM-C1,

    the load was applied until continuous vertical displacements

    occurred between loads of 240 to 250 kN and there was no

    increase in load beyond a load of 250 kN. After the test, the

    failure mode of DCM C-1 was observed by excavation to 1 m

    depth from the top of the pile head. Cracks were observed around

    the pile head due to the high stress concentration at the pile head.

    Similarly, the pile DCM-C2 failed suddenly after increasing the

    axial load from 160 to 170 kN. The test procedure was stopped

    and the failure mode of DCM C-2 was observed at a depth of

    about 0.50 m from the top of the pile head due to low shear

    strength and the poor quality of this part of the DCM pile. The

    large difference in ultimate bearing capacities of DCM-C1 and

    DCM-C2, as much as 80 kN, confirmed the poor quality that

    commonly occurred in DCM piles resulting in low bearingcapacity (Petchgate et al., 2003a).

    8.1.2 Axial compression pile load test on SDCM piles

    As shown in Figure 11, the ultimate bearing capacities of the

    SDCM piles with 0.18 m 3 0.18 m square section and 4 m long

    concrete core piles (SDCM-C7 and SDCM-C8) were 270 and

    260 kN, respectively. The average ultimate bearing was 265 kN,

    which was 1.2 and 1.9 times higher than the values for DCM-C1

    and DCM-C2, respectively. Similarly, the ultimate bearing capa-

    cities of the SDCM piles with 0.22 m 3 0.22 m square section

    and 4 m long concrete core piles (SDCM-C3 and SDCM-C4)

    were 280 and 270 kN, respectively, being 1.3 and 2

    .0 times higher

    than those of DCM-C1 and DCM-C2, respectively. Thus, the

    insertion of the concrete core pile into the DCM pile increased

    the bearing capacity. Moreover, the ultimate bearing capacity of

    SDCM piles with 0.22 m 3 0.22 m concrete core pile was slightly

    higher by 10 kN in comparison with the corresponding SDCM

    piles with a 0.18 m 3 0.18 m, 4 m long concrete core pile.

    Furthermore, settlements for the SDCM piles were less than those

    for the DCM piles at the same load. This implies that a concrete

    core pile can increase the stiffness of a DCM pile and offer more

    linear behaviour and reduced settlements.

    The ultimate bearing capacities of the SDCM piles with

    0.22 m 3 0.22 m square section, 6 m long concrete core piles

    (SDCM-C1 and SDCM-C2) were 320 and 310 kN, respectively.

    The average ultimate bearing capacity of the SDCM pile was

    315 kN which was 2.2 and 1.4 times greater than those of DCM-

    C1 and DCM-C2, respectively. The ultimate bearing capacity of

    the SDCM, 6 m long core pile was greater than that of the 4 m

    long core pile by as much as 35 kN. Moreover, the settlements

    for the SDCM pile with a 6 m core pile were less than those for

    the SDCM pile with a 4 m core pile at the same load. This

    implies that a longer concrete core can add more stiffness than a

    shorter core pile and can transfer the load more efficiently than a

    Number LDCM: m DDCM: m Lcore: m Core size: (m 3 m) Lcore/LDCM Acore/ADCM Qult: kN

    DCM-C1 7.0 0.60 140

    DCM-C2 7.0 0.60 220

    SDCM-C1 7.0 0.60 6.0 0.22 3 0.22 0.85 0.17 320

    SDCM-C2 7.0 0.60 6.0 0.22 3 0.22 0.85 0.17 310

    SDCM-C3 7.0 0.60 6.0 0.18 3 0.18 0.85 0.11 300

    SDCM-C4 7.0 0.60 6.0 0.18 3 0.18 0.85 0.11 300

    SDCM-C5 7.0 0.60 4.0 0.22 3 0.22 0.57 0.17 280

    SDCM-C6 7.0 0.60 4.0 0.22 3 0.22 0.57 0.17 270

    SDCM-C7 7.0 0.60 4.0 0.18 3 0.18 0.57 0.11 270

    SDCM-C8 7.0 0.60 4.0 0.18 3 0.18 0.57 0.11 260

    Table 1. Comparison of ultimate bearing capacities (Qult) in axial

    compression tests

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    shorter core pile from the top part to the bottom part by

    transferring the load directly to the DCM material.

    Figure 12 shows the vertical bearing capacities of SDCM piles

    with varying area (Acore/ADCM) and length (Lcore/LDCM) ratios in

    comparison with that of DCM piles. Figure 12 demonstrates that

    the length ratio influenced the vertical bearing capacity more than

    the area ratio. Referring to Figure 11, the length of the concretecore pile affected both the ultimate bearing capacity and

    settlement and was more dominant than the cross-sectional area

    of the concrete core pile.

    8.1.3 Modes of failure in axial load tests

    Lorenzo (2005) suggested that the ultimate bearing capacity of an

    individual DCM pile can be obtained depending on the mode of

    failure using the following relationship

    Qsoilult DDCMX

    Hi cui

    " #

    4DDCM

    2 cu,endNc soil failure 2:

    Qpileult

    4DDCM

    23h,crit qu pile failure 3:

    where (Hicu i) is the summation of the product of soil layer

    thickness (Hi) and the corresponding undrained cohesion (cu i) of

    all soil layers within the depth of deep mixing pile installation;

    is the adhesion factor of the interface of deep mixing pile which

    can be taken as 1.0; cu,end is the undrained cohesion of the soil at

    the bottom end of the pile; Nc can be taken as 9.0; qu is the

    0

    10

    20

    30

    40

    50

    60

    Settlement:mm

    0 50 100 150 200 250 300 350 400

    Axial compression load: kN

    6 m long core pile

    4 m longcore pile

    000

    100

    200

    800

    1000

    Weatheredcrust

    Soft clay

    Medium stiff clay

    Stiff clay

    SDCM-C1 (022 0 22 60) SDCM-C2 (022 0 22 60) SDCM-C3 (018 0 18 60) SDCM-C4 (018 0 18 60) SDCM-C5 (022 0 22 40) SDCM-C6 (022 0 22 40) SDCM-C7 (018 0 18 40) SDCM-C8 (018 0 18 40) DCM-C1DCM-C2

    Q

    Figure 11. Curves of axial load plotted against settlement from

    field tests

    350

    300

    250

    200

    150

    100

    50

    0Verticalbearingcapacity:kN

    00 02 04 06 08 10

    L Lcore DCM/

    022 022 m ( / 017) A Acore DCM

    018 018 m ( / 011) A Acore DCM

    Figure 12. Vertical bearing capacities of SDCM piles with varying

    area (Acore/ADCM) and length (Lcore/LDCM) ratios compared with

    DCM pile

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    unconfined compression strength of the deep cement mixing pile;and h,crit is the total lateral pressure acting on the pile at the

    critical section. Based on the field tests, the failure took place in

    the weathered crust layer at the shallow depth neglecting the

    effect of overburden pressure so that Equation 3 can be written as

    Qpileult

    4DDCM

    2qu pile failure 4:

    The ultimate bearing capacity in the case of soil failure was

    calculated at 320 kN whereas the ultimate bearing capacity in the

    case of pile failure depended on the unconfined compressive

    strength of DCM piles as shown in Figure 13. The ultimate

    bearing capacities of DCM-C1 and DCM-C2 indicated that the

    unconfined compressive strengths of DCM-C1 and DCM-C2 were

    800 and 500 kPa, respectively, which did not reach the average

    unconfined compressive strength of 900 kPa as shown in Figure

    5(a). Moreover, in order to obtain the calculated ultimate bearing

    capacity in the case of soil failure of 320 kN, the unconfined

    compressive strength of the DCM pile should be greater than

    1100 kPa. As shown in Table 1, the ultimate bearing capacities of

    SDCM piles with concrete core lengths of 6 m ranged from 300

    to 320 kPa, which agreed with the calculated ultimate bearing

    capacity in the case of soil failure. For the SDCM piles with

    concrete core lengths less than 6 m, the failure could be consid-ered as pile failure. From the observations after tests, no damage

    took place in any of the concrete core piles inserted in the DCM

    piles, implying that pile failure could occur in the DCM material

    below the concrete core pile tip.

    8.2 Lateral load tests

    Two lateral load tests on DCM piles (DCM-L1 and DCM-L2)

    and eight lateral load tests on SDCM piles (SDCM-L1 to DCM-

    L8) were performed by varying the lengths and cross-sectional

    areas of the concrete core piles as tabulated in Table 2. The

    lateral load tests were performed to measure the ultimate lateral

    bearing capacity and to obtain the relationship between lateral

    load and displacement of the test piles. Moreover, the relationship

    between the lateral displacement and the depth was obtained frominclinometer readings. Figure 14 shows the lateral loads plotted

    against displacements for all ten test piles including DCM and

    SDCM piles. The ultimate bearing capacities of all test piles are

    tabulated in Table 2.

    8.2.1 Lateral pile load test on DCM piles

    The ultimate lateral loads of the DCM piles with 4 m long

    concrete core (DCM-L1 and DCM-L2) were 3.5 a n d 2.5 kN,

    respectively, with an average ultimate lateral load of 3.0 kN,

    which was very low due to low flexural strength (Petchgate et al.,

    2004; Terashi and Tanaka, 1981). Excavation after the test

    400

    350

    300

    250

    200

    150

    100

    50

    0

    Ultimatebearingcapacity,

    :kN

    Qult

    Qult in case of soil failure 320 kN

    Qultincaseofpilefailure

    DCM-C1

    DCM-C2

    0 200 400 600 800 1000 1200 1400 1600

    Unconfined compressive strength, : kPaqu

    Figure 13. Relationship between ultimate bearing capacity of

    DCM pile and unconfined compressive strength

    Number LDCM: m DDCM: m Lcore: m Core size: (m 3 m) Lcore/LDCM Acore/ADCM Pult: kN

    DCM-L1 7.0 0.60 3.5

    DCM-L2 7.0 0.60 2.5

    SDCM-L1 7.0 0.60 6.0 0.22 3 0.22 0.85 0.17 46

    SDCM-L2 7.0 0.60 6.0 0.22 3 0.22 0.85 0.17 45

    SDCM-L3 7.0 0.60 4.0 0.18 3 0.18 0.85 0.11 44

    SDCM-L4 7.0 0.60 4.0 0.18 3 0.18 0.85 0.11 43

    SDCM-L5 7.0 0.60 6.0 0.22 3 0.22 0.57 0.17 35

    SDCM-L6 7.0 0.60 6.0 0.22 3 0.22 0.57 0.17 34

    SDCM-L7 7.0 0

    .60 4

    .0 0

    .18

    30

    .18 0

    .57 0

    .11 33

    SDCM-L8 7.0 0.60 4.0 0.18 3 0.18 0.57 0.11 33

    Table 2. Comparison of ultimate bearing capacities (Pult) in lateral

    load tests

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    revealed cracks at 0.10 m below the excavated base in DCM-L1,

    whereas DCM-L2 cracked at the level of the excavated base (see

    Figure 17 later). This means that the failure mode of the two

    DCM piles was pile failure due to bending moment induced by

    lateral load.

    8.2.2 Lateral pile load test on SDCM pilesThe ultimate lateral loads for the SDCM piles with 0.18 m 3

    0.18 m section, 4 m long concrete core piles (SDCM-L7 and

    SDCM-L8) were the same at 33 kN which was 11 times greater

    than that of the DCM pile due to much higher flexural strength of

    the concrete core pile. After the test, the clay surrounding SDCM

    piles was excavated to observe the failure mode of the SDCM

    piles. The crack locations were found at 0.46 and 0.50 m below

    the excavated base for SDCM-L7 and SDCM-L8, respectively, as

    shown later in Figure 17. The ultimate lateral loads for the

    SDCM piles with 0.18 m 3 0.18 m section, 6 m long concrete

    core piles (SDCM-L5 and SDCM-L6) were 35 and 34 kN,

    respectively, having an average ultimate lateral load of 34.5 kN,

    which was close to the average ultimate lateral load for SDCM

    piles with 4 m long concrete core piles. The lateral loadlateral

    displacement curves and the locations of crack for the SDCM

    piles, 4 and 6 m long were similar. Consequently, increasing the

    length of the core did not affect the ultimate lateral load and

    displacement of the SDCM pile (Figure 15) much in contrast to

    the SDCM pile under compression load.

    The ultimate lateral loads for the SDCM piles with 0.22 m 3

    0.22 m section and 4 m long concrete core piles (SDCM-L3 and

    SDCM-L4) were 44 and 43 kN, respectively, and the average

    ultimate lateral load was 43.5 kN, which was 14.5 times higher

    than that for the DCM pile and also 1.3 times higher that that for

    50

    45

    40

    35

    30

    25

    20

    15

    10

    5

    0

    La

    teralload:kN

    0 5 10 15 20 25Lateral displacement: mm

    000

    150

    200

    800

    1000

    P 120

    Weatheredcrust

    Soft clay

    Medium stiff clay

    Stiff clay

    022 022 m core pi le

    018 018 m core pi le

    SDCM-L1 (022 6)

    SDCM-L2 (022 6)

    SDCM-L3 (022 4)SDCM-L4 (022 4)SDCM-L5 (018 6)SDCM-L6 (0 6)18SDCM-L7 (0 4)18

    SDCM-L8 (0 4)18DCM-L1

    DCM-L2

    Figure 14. Curves of lateral load plotted against lateraldisplacement from field tests

    504540353025201510

    50L

    ateralbearingcapacity:kN

    00 02 04 06 08 10L L

    core DCM

    /

    022 022 m ( / 017) A Acore DCM018 018 m ( / 011) A Acore DCM

    Figure 15. Lateral bearing capacities of SDCM piles with varying

    area (Acore/ADCM) and length (Lcore/LDCM) ratios compared to DCM

    pile

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    SDCM piles with 0.18 m 3 0.18 m cross-sectional area at thesame length due to its larger cross-sectional area and greater

    moment resistance. As shown in Figure 15, the lateral bearing

    capacities of SDCM piles were influenced more by the area ratio

    (Acore/ADCM) in comparison with the length (Lcore /LDCM) ratio.

    Figure 14 confirms this behaviour of SDCM piles

    8.2.3 Curves of lateral displacement plotted against

    depth

    Figures 16(a), (b) and (c) show the curves of lateral displace-

    ments plotted against depth (below the excavated base) for DCM-

    L2, SDCM-L6 and SDCM-L2, respectively, which were obtained

    from the inclinometer data. These plots are typical of the free-

    head pile where the moment at the loading point is zero (Broms,

    1964). According to the measured data for DCM-L2 as shown in

    Figure 16(a), the lateral movement was measured at a load

    interval of 0.5 kN until failure took place. The lateral displace-

    ment approached zero at a depth of 0.5 m (1 3 DCM pile

    diameter) below the excavated base. Thus, the lateral movement

    was developed only within the shallow depth of 1 3 DCM pile

    diameter.

    According to the curves of lateral displacement plotted against

    depth for SDCM-L6 as shown in Figure 16(b), the lateral move-

    ment was measured at load intervals of 5 kN until failure. The

    lateral displacement approached zero at a depth of 2.0 m(3 3 SDCM pile diameters) below the excavated base. Thus, the

    lateral movement developed at depths of 3 3 SDCM pile

    diameters and the maximum lateral movement occurred in the

    excavated base. Similarly, in the curves of lateral displacement

    plotted against depth for SDCM-L2 as shown in Figure 16(c), thelateral movement was measured at load intervals of 5 kN until

    failure. The lateral displacement occurred at 2.0 m (3 3 SDCM

    pile diameter) below the excavated base. Thus, the influence zone

    of the surrounding clay on the DCM pile was only about

    1 3 DCM pile diameter whereas that on the SDCM pile was up

    to 3 3 SDCM pile diameters, demonstrating the influence of pile

    stiffness on the depth of lateral displacements.

    8.2.4 Damage characteristics of DCM and SDCM piles

    The locations of the plastic hinge, indicating the maximum

    bending moment in the DCM and SDCM piles, were at or below

    the excavated level as inferred from the crack locations. All

    failures in the DCM piles occurred at 0.10 m below the excavated

    base and at the excavated base for DCM-L1 and DCM-L2,

    respectively. The ultimate bending moments in the DCM piles

    can be calculated from Figure 17. The modulus of rupture can

    also be calculated from the following relationship

    Mult Pult(e ycrack)5:

    MR Mult(DDCM=2)

    IDCM6:

    where Mult is ultimate bending moment; Pult is ultimate lateral

    load; e is the eccentric distance from the load application level to

    the excavated base; ycrack is the depth of the crack location from

    P 120

    Weatheredcrust

    Soft clay

    Medium stiff clay

    1

    2

    3

    4

    5

    6

    7

    8

    Depth:m

    1

    2

    3

    4

    5

    6

    7

    8

    Depth:m

    1

    2

    3

    4

    5

    6

    7

    8

    Depth:m

    0 02 04 06Lateral displacement: mm Lateral displacement: mm Lateral displacement: mm

    0 5 10 15 20 0 5 10 15 20

    Lateral load, P

    05 kN10 kN15 kN20 kN25 kN( ailure)F

    Lateral load, P

    10 kN20 kN30 kN35 kN( ailure)F

    Lateral load, P

    10 kN20 kN30 kN40 kN45 kN(Failure)

    (a) (b) (c)

    Excavated base

    Figure 16. Curves of lateral displacement plotted against depth

    from field tests: (a) DCM pile (DCM-L2); (b) SDCM pile with

    concrete core pile 0.18 m 3 0.18 m 3 6 m (SDCM-L6); (c) SDCM

    pile with concrete core pile 0.22 m 3 0.22 m 3 6m (SDCM-L2)

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    the excavated base; MR is the modulus of rupture; DDCM is the

    diameter of the DCM pile; and IDCM is the moment of inertia of

    the DCM pile.

    The moduli of rupture from back-analysis were found to be 60

    and 30 kPa for DCM-C1 and DCM-C2, respectively, correspond-

    ing to 7 and 4% of the average unconfined compressive strength

    of 900 kPa, which was lower than the test results from the

    flexural test in the laboratory. The locations of the maximum

    bending moment and crack location in the SDCM were deeper

    than those for the DCM piles. After the test, inspection of

    SDCM-L1 to SDCM-L8 piles revealed no damage above theexcavated base and the failure resulted from the breaking of the

    DCM and cracking of the prestressed concrete core pile. The

    locations of these cracks were found at deeper depths varying

    from 0.4 0 t o 0.60 m below the excavated base as shown in

    Figure 17.

    In summary, the failure behaviour of all DCM piles in the lateral

    load tests had the same characteristics. The DCM piles cracked

    near the excavated base arising from the bending moment. In the

    SDCM piles, the cracks were located further and deeper down its

    length. This difference in the location of the cracks could result

    from low stiffness and a poor-quality jet-grouting process in the

    DCM piles that was a result of non-homogeneous soil cement

    material. Consequently, the DCM pile could not transfer the

    moment to deeper depths. In contrast, the SDCM piles had higher

    stiffness resulting from the reinforcement by the concrete core

    pile.

    8.3 Pullout interface test

    Four pullout interface tests were performed between the concrete

    core piles and the surrounding DCM materials. Two pullout

    interface tests were conducted on 0.22 m 3 0.22 m square sec-

    tion, concrete core piles (SDCM-P1 and SDCM -P2) and another

    two on 0.18 m 3 0.18 m square section, prestressed concrete core

    piles (SDCM-P3 and SDCM-P4). The length of the cores

    embedded in the SDCM was 1 m for all tests. Figure 18 shows

    graphs of tension load plotted against vertical displacement. The

    maximum tensile load-bearing capacities in the pullout interface

    tests are tabulated in Table 3. The interface shear stress was

    calculated by dividing the pullout resistance by the surface areaof the concrete core pile embedded in the DCM pile. The

    ultimate tensile loads (Pult) were 165, 155, 135 and 120 kN for

    the test piles SDCM-P1, SDCM-P2, SDCM-P3 and SDCM-P4,

    respectively. The interface shear strengths of the pile were 188,

    176, 188 and 167 kPa for, SDCM-P1, SDCM-P2, SDCM-P3 and

    SDCM-P4, respectively, with an average value of 179 kPa.

    Consequently, the strength reduction factor for interfaces (Rinter)

    defined by Brinkgreve and Broere (2006) in Equation 1 was

    calculated as 179/450 0.40. This value is within the range of

    pullout interface test results on concrete core and cement-

    admixed clay performed in the laboratory, namely 0.38 to 0.46.

    The interface shear strengths between concrete core pile and

    surrounding DCM for axial compression tests can be calculated

    as 518, 778, 634 and 950 kN for 0.18 m 3 0.18 m square section,

    4 and 6 m long as well as 0.22 m 3 0.22 m square section, 4 and

    6 m long concrete core piles, respectively, which were much

    GL. 000

    150 Excavated base

    Pult 35 kN

    Pile top 100

    DCM-L1 DCM-L2

    ycrack 010

    e 030

    Pult 25 kN

    ycrack 00

    Pult 335 kN Pult 4346 kN

    ycrack040050

    ycrack045060

    SDCM pile with018 018 section

    and 48 m long

    SDCM pile with022 022 section

    and 48 m long

    Figure 17. Mode of failure of DCM and SDCM piles under lateral

    loading tests

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    greater than the axial ultimate bearing capacities. Therefore, noslippage occurred at the interfaces between the concrete core pile

    and DCM material during the axial compression tests.

    9. ConclusionsThe observed results of a series of full-scale pile load tests on

    soft clay foundation improved by deep cement mixing (DCM)

    and stiffened deep cement mixing (SDCM) piles are presented

    herein. Based on the results, the following conclusions can be

    drawn.

    (a) By comparing the full-scale axial compression load tests on

    the DCM and SDCM piles, the ultimate bearing capacity of

    SDCM piles, 6 m long and having 0.18 m 3 0.18 m and

    0.22 m 3 0.22 m cross-sectional area concrete core piles as

    well as those with 4 m long and 0.18 m 3 0.18 m and

    0.22 m 3 0.22 m cross-sectional area concrete core pile can

    be improved by as much as 2.0 times in comparison with

    DCM piles. The poor quality of the DCM piles is believed tobe an important factor responsible for their low strength

    values.

    (b) The length of concrete core pile significantly affected the

    axial ultimate bearing capacity and axial settlement of the

    SDCM piles. In contrast, the cross-sectional area of the

    concrete core pile had only slight influence. The effective

    value of the length ratio (Lcore/LDCM) ranged from 0.57 to

    0.85.

    (c) In order to obtain the ultimate bearing capacity in the case of

    soil failure, the unconfined compressive strength of the DCM

    pile should be greater than 1100 kPa. The ultimate bearing

    capacities of SDCM piles with core lengths of 6 m could

    reach the ultimate bearing capacity considering soil failure

    whereas the SDCM piles with the core lengths shorter than

    6 m failed by pile failure.

    25

    2

    15

    1

    05

    0

    Verticaldisplacement:mm

    0 20 40 60 80 100 120 140 160 180

    Axial tensile load: kN

    000

    100

    200

    300

    800

    1000

    T

    Excavatedbase

    Soft clay

    Medium stiff clay

    Stiff clay

    SDCM-P1

    SDCM-P2

    SDCM-P3

    SDCM-P4

    Figure 18. Curves of tensile load plotted against vertical

    displacement from field tests

    Number DDCM: m Lcore: m Core size: (m3 m) Acore/ADCM Interface area: m2 Tult: kN inter: kPa

    SDCM-P1 0.60 1.0 0.22 3 0.22 0.17 0.88 165 188

    SDCM-P2 0.60 1.0 0.22 3 0.22 0.17 0.88 155 176

    SDCM-P3 0.60 1.0 0.18 3 0.18 0.11 0.72 135 188

    SDCM-P4 0.60 1.0 0.18 3 0.18 0.11 0.72 120 167

    Table 3. Comparison of maximum tensile load-bearing capacities

    (Tult) in pullout interface tests

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    (d) The lateral ultimate bearing capacities of SDCM pilesincreased by 11 to 15 times in comparison with the

    corresponding values from DCM piles. The low lateral

    resistance of the DCM piles was due to its low flexural

    strength.

    (e) The cross-sectional area of the concrete core piles

    significantly affected the lateral ultimate bearing capacity and

    lateral displacement of the SDCM piles. In contrast, the

    length of the concrete core piles only has slight effects.

    (f) The modulus of rupture of DCM piles in the field was lower

    than in the laboratory, amounting to 4 to 7% of the field

    unconfined compressive strength and up to 16% of the

    laboratory unconfined compressive strength.

    (g) The DCM piles cracked near the base of the excavated pit

    arising from bending moment whereas in the SDCM the

    cracks were located further and deeper down the length.

    This difference in the location of the cracks resulted from

    the low stiffness and the poor quality of the DCM piles,

    which led to a non-homogeneous soilcement material.

    Consequently, the DCM pile could not transfer the moment

    to deeper depths. On the other hand, the SDCM pile which

    had greater stiffness and relatively homogeneous

    characteristics due to the presence of the concrete core pilecould transfer the moment load to deeper depths. The

    influence zone of the surrounding clay on the DCM pile was

    only about 1 3 DCM pile diameter whereas that on SDCM

    pile was 3 3 SDCM pile diameter.

    (h) The strength reduction factor for interfaces, Rinter, obtained

    from the full-scale pullout interface test was 0.40, implying

    that the shear strength at the interface between the concrete

    core pile and the surrounding DCM material was strong

    enough to prevent any slippage.

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    Ground Improvement Field behaviour of stiffened deep cement

    mixing piles

    Jamsawang, Bergado and Voottipruex


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