AFTER HOURS SERVICE, CALL 888-356-3963ILLINOISCALL:630-563-3600•WISCONSINCALL:262-781-1815

Field Service, Repair andReman Solutions

Solutions Partner

Authorized Distributor

www.cmafh.com

CMA/Flodyne/Hydradyne Service Department

Before ▲ After▲

HYDRAULICANDPNEUMATICREPAIROur skilled Service Department is available to overhaul, repair or remanufacture hydraulic and pneumatic systems and components.

nAll repairs come with a One Year Repair Warranty

nWe use genuine factory parts

nEach repaired component is thoroughly tested to orginal specifications

n We are an Authorized Repair Center for Bosch Rexroth and Tokyo Keiki (formerly Tokimec)

n We also repair most manufacturer’s brands of valves, cylinders and components

n email service&repair@cmafh.com to schedule your next repair

AFTERHOURSEMERGENCYSERVICE

We understand your sense of urgency when a machine breaks down, especially when it happens during a weekend, holiday or after normal business hours. We developed our after hours emergency service to get you up and running at any time of day.

nSales engineers available 24/7 for your convenience.

nFor Rates and Information, please visit our website at www.cmafh.com

nCall 888-356-3963 for after hours emergency service.

FIELDSERVICEOur Field Service Department provides comprehensive on-site support when and where you need it:

nHydraulic installation & start-up

nMachine troubleshooting

nPreventative maintenance

nFluid service (fluid sample testing, conditioning and corrective action plan)

nMachine guarding & light curtain integration

nFor Rates and Information, please visit our website at www.cmafh.com

ELECTRICALREPAIR,UPGRADEOur skilled engineers are available to troubleshoot your electrical components and systems and make recommendations. We offer warranty repair services through our original equipment manufacturers, and we may source repairs as needed through our supplier network.

Remanufactured drives ensure product availability for an additional five years beyond end of life.

OptionsforMatureDriveSystems-Rexroth drive systems are available for purchase for a duration of approximately ten years. Meanwhile, a new drive generation is taking over. The seasoned product is available for repair or replacement for another ten years. After that period, the product has entered maturity which means that repair is dependent on the availability of parts.For machines whose expected useful life is less than five years beyond the product end-of-life date, we

RETROFIT&REMANUFACTUREPROGRAM

offer RemanPlus. Should your plans for your equipment extend beyond five years from the end-of-life date, we have pre-configured retrofit solutions or custom upgrades that will ensure productivity well into the future.

RemanPlus -With RemanPlus, we can bring all of the drive and control product on your machine back to like new condition to ensure continued operation. We guarantee that we will be able to repair that equipment for five years beyond its end-of-life date.

Retrofit-If you choose to extend your machine’s life by more than five years beyond the product’s maturity, we have pre-configured retrofit solutions ready for you. This is a cost-efficient way to add many years of reliable production time to your equipment. Installation and setup of a typical retrofit kit can take as little as 1 to 2 days.

Upgrade-For longer term plans, an upgrade to the newest Rexroth technology will provide many years of continued production, along with support and serviceability, well into the future.

AMachineRiskAssessmentwilltellyoubeforeitistoolate. Machine assessments help you comply with current and emerging standards by providing consulting services for safety critical controls. Our solutions can help reduce lost-time accidents, improve workplace safety and improve employee morale, which will ultimately result in increased productivity.

Four Types of Assessment:nCompliance AssessmentnCompliance Assessment with Generalized RecommendationsnRisk Reduction (Product Oriented Solution)nMachine & Process Safeguarding Assessment and Risk Reduction Solution (Best Value and Most Usable)

Safety Solutions Include:nLight CurtainsnPerimeter Access Guardingn Interlock SwitchesnSafety Edges & BumpersnSafety Monitoring Relays

HOWSAFEISYOUREQUIPMENT?

nSafety Programmable PLCsnLaser ScannersnSafety MatsnHard Guarding- Fixed Point/Machine Guardingn Integrated Intelligent Drives with Safety on Board

Contact CMA/Flodyne/Hydradyne for more information on:nMachine & Process Safety EducationnDocumented Assessment and Risk Identification

nEngineering and Designn Integration and Implementation

Custom Manifold 1: CMAFH designed custom ductile iron manifold (40"x12"x12") incorporating Bosch Rexroth proportional controls with on board elctronics and Sun Hydraulics cartridge valves for smooth and precise control of the up/down, traverse, and rotate functions. Manifold utilizes SAE and 4 bolt flange connections to minimize leaks, with all of the proportional valves wired (using shielded cable) to a junction box.

Custom Manifold 2: CMAFH designed custom ductile iron manifold (40"x12"x12") incorporating Bosch Rexroth high flow DIN style logic and directional control valves, which control the clamp, side shift and anti-sway function. Manifold utilizes SAE and 4 bolt flange connections to minimize leaks, with all 120 volt valves wired to a junction box.

We were recently contacted to work on an upgrade and rebuild of a 1960’s era forging manipulator. The old system consisted of two 125 hp motors coupled to fixed displacement pumps with accumulator stands and line-mounted, hand operated control valves.

The new system utilizes horsepower limiting controls to keep the horsepower requirements within the 125 hp motors while providing a 40% increase in flow. The new control manifold now consists of complete on-board electronic proportional valves for precise control of the operation via joysticks back at the remote operator station. CMAFH also designed an offline filter/cooling loop to keep the system clean and cool for many years to come.

ROCKFORD, IL TEL. (815) 229-7602 FAX (815) 229-7905PEORIA, IL TEL. (309) 697-7005 FAX (309) 697-8576

GREEN BAY, WI TEL. (920) 336-7620 FAX (920) 336-7610

1000 MUIRFIELD DRIVEHANOVER PARK, IL 60133PHONE: (630) 563-3600FAX: (630) 563-3850

3265 GATEWAY ROAD, SUITE 300BROOKFIELD, WI 53045FAX (815) 229-7905PHONE: (262) 781-1815

MAIN DISTRIBUTION CENTERS BRANCH OFFICES

BUILTTOLASTANOTHER50YEARS

UpgradeandRebuildof1960’seraForgingPressManipulatorControl

CASESTUDY...

CMAFH developed a new system design utilizing some of the old system’s rebuilt / repaired components for a significant cost savings through our repair facility. We rebuilt three Bosch Rexroth hydraulic motors and repaired five Hydac accumulators.CMAFH provided new Bosch Rexroth pumps and designed and built two custom ductile iron manifolds for fewer leak points. We incorporated Bosch Rexroth proportional controls and Sun Hydraulic cartridge valves, all pre-wired to a junction box for ease of installation. CMAFH also provided new drawings and documentation.

THESOLUTION