Fifth Framework Program

AWAST final meeting - Brussels - 1-3 december 2003

Aid in the management and European comparisonof Municipal Solid WASte Treatment methods

for a global and sustainable approach

Orleans Case Study

Fifth Framework Program


Steps 1 & 2: basic experimental data

Data collection From municipalitiesFrom private companies manager of treatment plant

Data treatment Identification of inconsistencies (definition of

streams, definition of waste, dates,…) Identification of uncoherence (in - out 0)Collection of missing data

Awast default values Statistical bases

Results: flowsheet and streams data

= 8 meetings


Orleans flowsheet

280 000 inhabitants22 municipalities

Meziere20 km

Incineration

MBT

Landfill

Composting

Sorting

Chaingy10 km

St Peravy45 km

Chevilly15 km

Lorris55 km

Change220 km

10 km


Data collected used for simulator build-up

Treatment plants Collection:

Flowrate of waste collectedCalibration of collection process based on 2003 6 first

months Sorting: products sold & total input Landfill: operator annual report 2002 Transport: kms Incineration: AGGLO annual report 2002 Mechanical and biological treatment plant: most data

extracted from Tratolixo simulator (database) and models adjusted with annual report 2002 data

Other composting plants Database biowaste plants


Steps 3 & 4: simulator build-up

Results: the data available allows to make a complete simulator of the actual situation in 2002


Global Orléans 2002

Compost 9456 t/y

Scrap 45 t/y

Bottom ash 18814 t/y

Scrap 2689 t/y

CompostingPlants

24298 t/y

IncinerationPlant

100113 t/y

Landfill78487 t/y

DirectRecycling25811 t/y

Composite pack 143 t/y

Metals 2149 t/y

Paper-cardboard 10178 t/y

Plastics 1166 t/y

1791 t/y Residues 2914 t/y

Org waste 3908Biowaste 15263Mixed waste 945Biol Fraction 4181

Heavy 3429 t/y

Bulky waste 4268 t/y

SortingPlants

27499 t/y

Wood 4889 t/y

Bulky waste 15793Hazardous 281Oil-fat 107Ferrous Metal 3172Glass 6458

Mixed waste 17913Therm. Fract 75695Oil-fat 163

Bulky waste 1520Mixed second 13480Recycl. fract 11751Paper 748

CO

LL

EC

TIO

N

Compost residues 6446 t/y

Ash - Filter cake 1695 t/yRoad waste 9589Bulky waste 16117Mixed waste 46307Org. waste 2987


Step 5: simulation of scenarios

Scenarios

Scenario 0: Assessment of the waste management system in 2003

Scenario 1: New collection of biowaste and composting


Scenario 0 - approach

Calculation of waste generated in 2003

Modelling of the new collection system implemented in 2003

Calculation of collected flows, collection performance, energy and costs

Simulation of waste management system in 2003


Scenario 0 - Waste generation in 2003 Available 2003 data:

Data for the first half of the year (January-June 2003) for some waste streams

Source: Municipality

The need:Data for the entire year!

Study of the waste generation in 2002

Determination of the first six months ratio compared to the entire year for 2002

Estimation of the waste generation for the whole year 2003 based on:

The 2002 ratio applied on the 2003 January-June data

Assumptions for unknown streams


Scenario 0 - Waste generated

Waste generated per inhabitants:346 Kg per inhab. per year

Others waste generated:

Bulky waste2%

Glass7%

Mixed secondary materials2%

Paper7%

Mixed waste - Curbside collection

83%

Collecting points (PHH+TIBS) TonsPaper 736Cardboard 1533Mixed secondary materials 17Glass 867Bulky waste 16626Bulky waste 16967Ferrous metal 3339Biowaste 15887Chemicals 199CP Batteries 33Oil and f at 113End of lif e vehicles 64TOTAL 56381

Collection of other waste TonsCollection of other organic waste 4259Cleaning of roads 9589Collection of other waste 8553

22401Imported waste Tons

82043

Waste collection (PHH)Kg per

InhabitantsTons

Mixed waste 288 78892Paper 23 6333Mixed secondary materials 6 1550Glass 24 6458Bulky waste 5 1450TOTAL 346 94683


Scenario 0 - Waste collected

Mixed waste - Curbside collection

82%

Paper - Curbside6%

Mixed secondary materials - Curbside2%

Glass - Curbside2%

Bulky waste - Curbside2%

Paper - Bring collection1%

Glass - Bring collection5%

Mixed secondary materials - Bring collection0%

Separate waste collection - Curbside

Kg per Inhabitants

% inhabitants

involvedMixed waste 288 100%Paper 26 83%Mixed secondary materials 6 83%Glass 41 17%Bulky waste 6 91%Separate waste collection - Collecting points

Paper 5 37%Mixed secondary materials 1 35%Glass 20 85%


Scenario 0 - Simulation of collection in 2003

Collection of mixed waste

Ormes

Marigny les

Usages

Semoy Boigny sur

Bionne

S t J ean de Braye

Mardié

ChécyOrléans

Olivet

Saran

Ingré

Fleury les Aubrais

leBlanc

S t Denis en Val

S t Cyr en Val

S t Pryvé S t Mesmin

S t Hilaire S t Mesmin

La Chapelle S t Mesmin

S t

J eande la

Ruelle

Combleux

S t

J ean

Chanteau

Bou

Separate waste collection - Curbside

5 areas for curbside collection

Ormes

Marigny les

Usages

Semoy Boigny sur

Bionne

S t J ean de Braye

Mardié

ChécyOrléans

Olivet

Saran

Ingré

Fleury les Aubrais

leBlanc

S t Denis en Val

S t Cyr en Val

S t Pryvé

S t Mesmin

S t Hilaire

S t Mesmin

La Chapelle

S t Mesmin

S t

J eande la

Ruelle

Combleux

S t

J ean

Chanteau

Bou

Ormes

Marigny les

Usages

Semoy Boigny sur

Bionne

S t J ean de Braye

Mardié

ChécyOrléans

Olivet

Saran

Ingré

Fleury les Aubrais

leBlanc

S t Denis en Val

S t Cyr en Val

S t Pryvé S t Mesmin

S t Hilaire S t Mesmin

La Chapelle S t Mesmin

S t

J eande la

Ruelle

Combleux

S t

J ean

Chanteau

Bou


Scenario 0 - Simulation of collection in 2003

Social aspect:216 employees for collection 24 others

Energy aspect: 15 880 325 MJ=449 231 liters of diesel

Environment: 948 326 kms driven with

Cost aspect: 44 euros per inhabitants

CO2 CO HC Particles SOx NOxEMISSIONS (tons) 1040 18 6 2 1 15

Direct cost - Containers purchasing 16%Direct cost - Vehicle & labour 70%I ndirect cost - Adm. & Manag. 6%I ndirect cost - Financial 7%


Global Orléans 2003 without biowaste collection11%

Compost 9724 t/y

Scrap 45 t/y


Scrap 2825 t/y

CompostingPlants

24856 t/y

IncinerationPlant

104503 t/y

Landfill79451 t/y



Metals 2121 t/y


Plastics 832 t/y



Heavy 3384 t/y


SortingPlants

29721 t/y

Wood 4889 t/y

Bulky waste 16626Hazardous 296Oil-fat 113Ferr. Metal 3339Glass 7325



CO

LL

EC

TIO

N



12%

38%

10%

30%

100%


Global Orléans 2003 without biowaste collection - Cost

Compost

Scrap

Bottom ash

Scrap

CompostingPlants

744,880 €

IncinerationPlant

3,096,445 €

Landfill6,231,765 €

Direct Recycling

Composite pack

Metals

Paper-cardboard

Plastics

Residues

322,797 €

Heavy

Bulky waste

SortingPlants

3,757,391 €

Wood

988 835 €

3, 823,979 €

2,542,473 €

CO

LL

EC

TIO

N12

,024

,716

€

Compost residues

Ash - Filter cake

169,963 €

Additional cost4,176,670 €100%

8%

21%

32%

3%

1%

47%

15%

12%

3%

24%

35%


Global Orléans 2003 without biowaste collection - Energy

Compost

Scrap

Bottom ash

Scrap

CompostingPlants

IncinerationPlant

- 182,341,152 MJ+ 31,977,300 MJ

Landfill - 28,980,880 MJ

Direct Recycling

Composite pack

Metals

Paper-cardboard

Plastics

Residues

Collection1,521,906 MJ

Transport77,629 MJ

Heavy

Bulky waste

SortingPlants

Wood



Transport240,966 MJ


Transport216,979 MJ

CO

LL

EC

TIO

N

TR

AN

SP

OR

T15

,880

,325

MJ

1,

166,

339

MJ

Compost residues

Ash - Filter cakeCollection463,226 MJTransport

625,165 MJ

Transport2,874,772 MJ


Transport109,585 MJ


Scenario 0 - simulation results

Multi-criteria assessment:Matter balanceCost balanceEnergy balanceEmissions to environment

Matter Cost

Collection 100% 47%Sorting 12% 15%Thermal treatment 41% 12%Biological treatment 10% 3%Landfill 31% 24%

Energy balance (MJ/ton) reported to the total tons of waste generated

-800

-600

-400

-200

0

200

Co

llect

ion

So

rtin

g

Inci

ne

ratio

n

Co

mp

ost

ing

La

nd

fill

Tra

nsp

ort

PRODUCTION

CONSUMPTION

Energy balance per treatment facilities (MJ/ton) reported to the total tons of waste treated per facility

-2000

-1500

-1000

-500

0

500

Col

lect

ion

Sor

ting

Inci

nera

tion

Com

post

ing

Land

fill

Tra

nspo

rt

PRODUCTION

CONSUMPTION


Scenario 0 - simulation results

Matter balance: 255 506 tons Imported waste: 32%Total waste from Orleans:

634 kg/inhab.year

Cost balance:25 855 197 € = 101 €/ton

Energy balance:Consumption = 53 336 512 MJ

209 MJ/tonProduction = 211 322 032 MJ

827 MJ/ton

% Matter recovery: 25.2% Compost: 3.8% + 7.8% bottom ashes

% Waste in landfill: 33.7%


Compost 82 t/y

Scrap 0 t/y

Bottom ash 208 t/y

Scrap 0 t/y

CompostingPlants

1636 t/y

IncinerationPlant

25968 t/y

Landfill11361 t/y

DirectRecycling

35 t/y


Metals 0 t/y


Plastics 0 t/y



Heavy 699 t/y

Bulky waste 0 t/y

SortingPlants

13661 t/y

Wood 0 t/y

Bulky waste 0Hazardous 0Oil-fat 0Ferrous Metal 33.5Glass 1.5



CO

LL

EC

TIO

N



Global Orléans 2003 without biowaste collection - Paper0.1%

25.9%

49.3%

3.1%

21.6%


Compost 2.1 t/y

Scrap 0.008 t/y

Bottom ash 29.4 t/y

Scrap 1 t/y

CompostingPlants4.2 t/y

IncinerationPlant

33.9 t/y

Disposal36.4 t/y

DirectRecycling

11.4 t/y

Composite pack 0.1 t/y

Metals 3.5 t/y

Paper-cardboard 0.9 t/y

Plastics 0.3 t/y

0.6 t/y Residues 1.4 t/y

Org waste 0.9Biowaste 1.7Mixed waste 0.3Biol Fraction 1.3

Heavy 1.2 t/y

Bulky waste 2.8 t/y

SortingPlants9.8 t/y

Wood 0.2 t/y

Bulky waste 7.5Hazardous 0.3Oil-fat 0Ferrous Metal 0.7Glass 2.9

Mixed waste 8Therm. Fract 23.3Oil-fat 0

Bulky waste 0.6Mixed second 6.6Recycl. fract 2.5Paper 0.1

CO

LL

EC

TIO

N

Compost residues 0.8 t/y

Ash - Filter cake 3.5 t/yRoad waste 2.8Bulky waste 7.6Mixed waste 21.8Org. waste 0.1

11.9%

10.3%

35.4%

4.4%

38.0%

Global Orléans 2003 without biowaste collection - Pb

100%


Scenario 1

New collection of biowaste

Closing of MBT plant (composting of mixed waste)

Redirecting mixed waste to incineration

Composting of biowaste in Meziere plant


Scenario 1 - collection

New collection of biowaste

Hypothesis60 kg/inhab.yearFrequency: once per weekOne crew per day

ResultsFor biowaste collection

11 vehicles 48 employees for collection 6 employees: manager and secretary Performance: 0,8 tons per loader per working hour 21€ per ton for containers purchasing 110 € per tons (vehicles and labour)

7.6 € per inhabitants for the biowaste collectionAdditive cost (scenario 1/scenario 0) = 11.2€ per inhabitants


Global Orléans 2003 with biowaste collection

Compost 19638 t/y

Scrap 0 t/y


Scrap 2758 t/y

CompostingPlants

36224 t/y

IncinerationPlant

89750 t/y

Landfill79251 t/y



Metals 2121 t/y


Plastics 832 t/y



Heavy 0.5 t/y


SortingPlants

29721 t/y

Wood 4889 t/y

Bulky waste 16626Hazardous 296Oil-fat 113Ferrous Metal 3339Glass 7325



CO

LL

EC

TIO

N



100%

12%

14%

30%

34%

11%


Compost

Scrap

Bottom ash

Scrap

Global Orléans 2003 with biowaste collection - Cost

CompostingPlants

1,043,671 €

IncinerationPlant

2,919,685 €

Landfill6,231,765 €

Direct Recycling

Composite pack

Metals

Paper-cardboard

Plastics

Residues

2,267,186 €

Heavy

Bulky waste

SortingPlants

3,757,391 €

Wood

988,835 €

4, 027,781 €

2,534,756 €

CO

LL

EC

TIO

N15

,081

,289

€

Compost residues

Ash - Filter cake

169,963 €

Additional cost 5,092,768 €


Compost

Scrap

Bottom ash

Scrap

Global Orléans 2003 with biowaste collection - Energy

CompostingPlants

IncinerationPlant

- 170,813,170 MJ+ 27,463,170 MJ

Disposal- 28,980,880 MJ

Direct Recycling

Composite pack

Metals

Paper-cardboard

Plastics

Residues


Transport62,611 MJ

Heavy

Bulky waste

SortingPlants

Wood



Transport250,829 MJ


Transport216,978 MJ

CO

LL

EC

TIO

N

TR

AN

SP

OR

T18

,898

,993

MJ

1,

155,

583

MJ

Compost residues

Ash - Filter cakeCollection463,226 MJTransport

625,165 MJ



Transport217,756 MJ


Scenario 1 compared to Scenario 0

Waste treatment:Thermal treatment: -4.4% of waste input

-12% of waste thermally treatedBiological treatment: +4.4% of waste input

+46% of waste biologically treated

Matter balance:% Matter recovery: 29.1% (+3.8%) % Residues: 35.9% (-2.2%)

Cost balance: +3 178 604 €+12%+11.6 € per inhabitants

Energy balance: -1 473 332 MJ consummed (-3%) -11 527 982 MJ produced (-5%)

Social aspect: +54 employees for the new collection

Date post:	03-Jan-2016
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Fifth Framework Program

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