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1 VERIFICATION OF CAMPBELL DIAGRAMS USING ANSYS - LINFLOW AND FUNDAMENTALS OF AEROELASTIC ANALYSES Olcay ÇİÇEKDAĞ - Aeronautics Eng, MSc., FİGES A.Ş. CONTENTS 1) AIM 2) STRUCTURAL VIBRATION ANALYSES 2.1) SOLID MODEL 2.2) FINITE ELEMENTS MODEL 2.3) BOUNDARY CONDITIONS 2.4) MATERIAL PROPERTIES 2.5) VIBRATION ANALYSES RESULTS 3) AEROELASTICITY CALCULATIONS 3.1) SHELL MODEL 3.2) BOUNDARY ELEMENTS MODEL 3.3) BOUNDARY CONDITIONS 3.4) STEADY FLOW CALCULATIONS 3.5) AEROELASTICITY CALCULATIONS 4) CONCLUSIONS
Transcript
Page 1: FIGES05

1

VERIFICATION OF CAMPBELL DIAGRAMS USING

ANSYS - LINFLOW AND FUNDAMENTALS

OF AEROELASTIC ANALYSES

Olcay ÇİÇEKDAĞ - Aeronautics Eng, MSc., FİGES A.Ş.

CONTENTS

1) AIM

2) STRUCTURAL VIBRATION ANALYSES

2.1) SOLID MODEL

2.2) FINITE ELEMENTS MODEL

2.3) BOUNDARY CONDITIONS

2.4) MATERIAL PROPERTIES

2.5) VIBRATION ANALYSES RESULTS

3) AEROELASTICITY CALCULATIONS

3.1) SHELL MODEL

3.2) BOUNDARY ELEMENTS MODEL

3.3) BOUNDARY CONDITIONS

3.4) STEADY FLOW CALCULATIONS

3.5) AEROELASTICITY CALCULATIONS

4) CONCLUSIONS

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1) AIM

In this study, vibrational characteristics of a helicopter blade for

several rotational velocities are investigated and CAMPBELL

diagram is obtained. Using the modal results that are obtained,

aeroelasticity calculations are carried on by using boundary elements

method and the stability of the model is investigated.

Modal analyses are done with finite elements method in ANSYS,

aeroelasticity analyses are done in LINFLOW.

2) STRUCTURAL VIBRATION

ANALYSES

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2.1) SOLID MODEL

The solid model is

prepared in ANSYS

environment. An

ordinary profile of blade

is drawn with splines

and extruded to form the

volume.

2.1) SOLID MODEL

The solid model consists of 2

volumes, one of which

represents the load carrying

structure and the other is the

light weight component that

gives the form of the blade.

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2.1) SOLID MODEL

Load carrying structure

Form giving structure

2.1) SOLID MODEL

4,000 mm

1,000 mm

Main Dimensions

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2.2) FINITE ELEMENTS MODEL

SOLID185 element type is used in

meshing process.

# of elements: 13,069

# of nodes : 10,890

2.3) BOUNDARY CONDITIONS

The blade is fixed from the root section of the load carrying structure in

all directions. This is the only boundary condition for free vibration

analysis. For the analyses with rotational velocity the axis of rotation is

the negative global z axis as seen in the figure above.

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2.4) MATERIAL PROPERTIES

0,30,3Poissons R

10060000Young M

1,00E-111,00E-09Density

21

Isotropic material models are used for simplification.

Mate_1 is the material type for load carrying structure.

Mate_2 is the material type for form giving structure.

2.5) VIBRATION ANALYSES RESULTS

Modes and Frequencies For Free Vibration Characteristics

Vertical Bending (1.58 Hz)

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2.5) VIBRATION ANALYSES RESULTS

Modes and Frequencies For Free Vibration Characteristics

Vertical Bending (1.58 Hz) Animation

2.5) VIBRATION ANALYSES RESULTS

Modes and Frequencies For Free Vibration Characteristics

Horizontal Bending (1.664 Hz)

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2.5) VIBRATION ANALYSES RESULTS

Modes and Frequencies For Free Vibration Characteristics

Horizontal Bending (1.664 Hz) Animation

2.5) VIBRATION ANALYSES RESULTS

Modes and Frequencies For Free Vibration Characteristics

2nd Vertical Bending (16.045 Hz)

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2.5) VIBRATION ANALYSES RESULTS

Modes and Frequencies For Free Vibration Characteristics

2nd Vertical Bending (16.045 Hz) Animation

2.5) VIBRATION ANALYSES RESULTS

Modes and Frequencies For Free Vibration Characteristics

Torsion (33.064 Hz)

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2.5) VIBRATION ANALYSES RESULTS

Modes and Frequencies For Free Vibration Characteristics

Torsion (33.064 Hz) Animation

2.5) VIBRATION ANALYSES RESULTS

Frequencies of Modes vs Rotational Velocity

33,43333,29933,19533,12233,07833,064Torsion

19,23218,15717,26816,60116,18616,0452nd Vertical

4,673,863,0822,371,8111,58Vertical

2,151,9971,8631,7571,6881,664Horizontal

250200150100500

RPM

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2.5) VIBRATION ANALYSES RESULTS

Campbell Diagram

3) AEROELASTICITY CALCULATIONS

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3.1) SHELL MODEL

For aeroelasticity analyses, a shell

model is prepared for boundary

element calculations. This shell model

is the boundary between the blade and

the fluid.

3.1) SHELL MODEL

In order for a structure to generate lift, circulation is required. Since there is no rotation in flow described by a velocity

potential, lift cannot be generated by the potential flow in its basic form. To avoid this difficulty wakes are introduced.

A wake introduces a discontinuity in the potential field. Thereby the integral along a closed contour enclosing a lifting

surface is non-zero, and the surface thereby generates lift (Linflow Therory Manual).

As the model is a lift generating

one, wake elements are built

starting from the trailing edge

of the blade and following the

streamlines of the unperturbed

flow far behind the wing.

wake

surfaces

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3.2) BOUNDARY ELEMENTS MODEL

SHELL181 element type is used for boundary

element meshing.

3.3) BOUNDARY CONDITIONS

Rotational velocity

definitons are applied by

inputs of boundary

conditions at each node.

The tangential velocity

at each node is

calculated and applied to

the corresponding node.

This procedure is

accomplished by using a

macro of APDL.

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3.4) STEADY FLOW CALCULATIONS

In order to verify the correctness of the given rotational velocity

boundary conditions, a steady flow calculation was done.

At 150 RPM, tangential velocity of the blade tip can be

approximately calculated as;

Blade length ~5000 mm,

Rotational velocity = 150 RPM = 2.5 RPS

V = 2.5 x 2 x 5000 x pi

~ 78,500 mm/sec

3.4) STEADY FLOW CALCULATIONS

As seen in the figure, the

velocity vectors at the wing

tip have a magnitude of

76,000 – 86,000 mm/sec

and maximum velocity is

calculated to be 97,066

mm/sec at the high speed

regions over the blade.

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3.5) AEROELASTICITY CALCULATIONS

Flow Properties;

The blade is assumed to be rotating at the hover position of the helicopter.

That means; sea level properties with inviscid flow are assumed and used.

Thus;

Usound = 343,000 mm/sec

Pinf = 0.1 MPa

γ = 1.4

where; Usound is the speed of sound, Pinf is the air pressure far from the wing

(reference pressure), γ is the constant that is valid for ideal gas (Cp/Cv).

Because blade is a rotating body, flow velocity is different at every distance

from the axis of rotation. Thus, velocity cannot be entered as a constant and

is given as boundary conditions to each node using a macro

3.5) AEROELASTICITY CALCULATIONS

Frequency vs Rotational Velocity curves for

Structural and Aeroelasticity Calculations

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3.5) AEROELASTICITY CALCULATIONS

Required Damping vs Rotational Velocity

Horizontal Bending

3.5) AEROELASTICITY CALCULATIONS

Required Damping vs Rotational Velocity

Vertical Bending

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3.5) AEROELASTICITY CALCULATIONS

Required Damping vs Rotational Velocity

2nd Vertical Bending

3.5) AEROELASTICITY CALCULATIONS

Required Damping vs Rotational Velocity

Torsion

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4) CONCLUSION

-Stability characteristics of a rotating blade have been studied with

both structural and aeroelastic calculations.

-Campbell diagram, which shows the frequency change of modes

with respect to rotational velocity is obtained by structural vibration

analyses.

- Examining the Campbell diagram with order lines, no

modes crossing the corresponding order line have been

found out in critical velocities.

- In the examined RPM interval, the structure shows stable

behaviour theoratically.

- At relatively high velocities, 2 modes, 2nd vertical bending

and torsion tend to cross the order lines which indicate

instability.

4) CONCLUSION

- In aeroelasticity analyses, aerodynamic pressure effects are

included in stability investigation of the blade.

- For the first four mode of the structure are included in the

calculations from 50 rpm to 250 rpm.

- None of the modes showed instable characteristics

between the rotational velocity interval.

- Required damping curves of 2nd vertical bending and

torsion modes tend to increase after 200 rpm which indicate

that at higher rotational velocities, these modes may reach

unstable behavior.

- These results of aeroelasticity calculations verify the

results obtained from structural vibration analyses.