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CUSTOMER: HHI DATE: 2007-10-15
FINAL DRAWINGS FOR
CENTRIFUGAL SEPARATOR HULL No.: 1832
Alfa Laval
FINAL DRAWINGS LISTCUSTOMER : Hyundai Heavy Industries Co., Ltd.
HULL NO : 1832
Separator Type : SA 871(H.F.O), SA 836(M/E L.O) and PA625 (G/E L.O)
No Description Document No. Remark
Ⅰ Separator equipment specification EQUIPSPE Page 1
Ⅱ Separator SA871 Page 2
1 System Data 570290 Page 3
2 Flow chart (H.F.O) 568110 Page 4
3 Mounting drawing 568088 Page 5
4 Equipment specification 569592-02 Page 6
5 Technical data sheet - Page 7
6 Dimension drawing 564146 Page 8
7 Foundation drawing 565928 Page 9
8 Electric motor 563666 Page 10 ~ 11
Ⅲ Separator SA836 Page 12
1 System Data 570290 Page 13
2 Flow chart (M/E L.O) 568110 Page 14
3 Mounting drawing 567986 Page 15
4 Equipment specification 568321-02 Page 16
5 Technical data sheet - Page 17
6 Dimension drawing 561693 Page 18
7 Foundation drawing 561726 Page 19 ~ 20
8 Electric motor 561356 Page 20 ~ 21
Ⅳ Ancillary parts for SA871/SA836 Page 22
1 Valve block water 567940 Page 23
2 Valve block water - Description VBW Page 24
3 Dimension drawing, Valve block water 1765927 Page 25
4 Dimension drawing, Flexible connection - water 1765936 Page 26
5 Dimension drawing, Flexible connection - water 1765937 Page 27
6 Dimension drawing, Valve block air 1765928 Page 28
Dept Date Drawn Checked Approved
071015 NZGMarine & Diesel
No Description Document No. Remark
7 Valve block air - Description VBA Page 29
8 Valve block air 568048 Page 29
9 Dimension drawing, Flexible connection, air 1763911 Page 30
10 Valve block oil(SA871) 567854 Page 31
11 Valve block oil - Description(SA871) VBO Page 32
12 Valve block oil(SA836) 567802 Page 33
13 Valve block oil - Description(SA836) VBO Page 34
14 Dimension drawing, Valve block oil(SA836) 565066 Page 35
15 Dimension drawing, Valve block oil(SA871) 568054 Page 36
16 Valve assembly 1766444 Page 37
17 Water transducer MT50 1764185 Page 38
18 Pneumatic change-over valve 1764733 Page 39
19 Needle valve 1763903 Page 40
20 Pressure gauge 543054 Page 41
21 Ball valve 569304 Page 42
22 Temperature sensor with spring pocket 1764439 Page 43
23 Non return valve 1766102 Page 44
24 Shut off valve 1764621 Page 45
25 Pressure transmitter 1765897 Page 46
26 Flexible hose, water 1765934 Page 47
27 EPC-50 control unit 568304 Page 48
28 Cable connection for starter 7419979 Page 49
29 Electrical system layout 568029 Page 50
30 Interconnection diagram, control unit 568030 Page 51 ~ 53
Ⅴ Separator PA625 Page 54
1 System Data Page 55
2 Flow chart (G/E L.O) 573719 Page 56
3 Mounting drawing 573533 Page 57
4 Equipment specification 574123 Page 58
5 Technical data sheet - Page 59
6 Dimension drawing 565298 Page 60
Dept Date Drawn Checked Approved
071015 NZGMarine & Diesel
No Description Document No. Remark
7 Foundation drawing 567099 Page 61
8 Electric motor 551821 Page 62 ~ 63
Ⅵ Ancillary parts for PA625 Page 64
1 Valve block water 567940 Page 65
2 Valve block water - Description VBW Page 66
3 Dimension drawing, Valve block water 1765927 Page 67
4 Dimension drawing, Flexible hose - water 1765934 Page 68
5 Dimension drawing, Flexible connection - water 1765937 Page 69
6 Oil Ancillary kit 574090 Page 70
7 Temperature sensor with spring pocket 1764439 Page 71
8 Pneumatic change-over valve 1764733 Page 72
9 3-way electric solenoid valve 574409 Page 73
10 Flexible hose 573695 Page 74
11 Pressure transmitter 574840 Page 75
12 Needle valve 1763903 Page 76
13 EPC-50 control unit 568304 Page 77
14 Cable connection for starter 7419982 Page 78
15 Electrical system layout 571357 Page 79
16 Interconnection diagram, control unit 571072 Page 80 ~ 82
17 Water pressure reducing valve Page 83 ~ 84
18 Emergency stop enclosed 1763946 Page 85
19 Tool box 558533 Page 86
Ⅶ Spares, tools & accessory Page 87
1 Commissioing kit for SA871 576452-06 Page 88
2 Tools list for SA871 561614-18 Page 89
3 Accessory list SA871AC Page 90
4 Commissioing kit for SA836 576452-02 Page 91
5 Tools list for SA836 561614-14 Page 92
6 Accessory list SA836AC Page 93
7 Commissioing kit for PA625 576452-09 Page 94
8 Tools list for PA625 561614-12 Page 95
Dept Date Drawn Checked Approved
071015 NZGMarine & Diesel
No Description Document No. Remark
9 Accessory list PA625AC Page 96
10 Spare part list(Motor bearing of separator) Page 97
Dept Date Drawn Checked Approved
071015 NZGMarine & Diesel
SEPARATOREQUIPMENT SPECIFICATION
CUSTOMER : Hyundai Heavy Industries Co., Ltd.HULL NO : 1832CLASS SOCIETY : LR
Application HFO M/E LO G/E LO
Type SA871 SA836 PA625
Set/ship 3 2 2
Separator capacity 7,100 L/H 4,400 L/H 1,600 L/H
Oil type 600 cst/50 deg C SAE # 30 SAE # 30Separation Temp. 98 deg C 90 deg C 95 deg C
Oil feed pump Yard Supply Yard Supply Yard Supply
Motor starter Yard Supply Yard Supply Yard Supply
Practical delivery head 20M 20M 20Mdischarge pump type PARING DISC PARING DISC PARING DISC
Motor KW x RPM 26.5 x 3520 8.6 x 3430(Maker: ABB ) VxHz 440 x 60 440 x 60 440 x 60
Art No.
Paint color Separator 7.5 BG 7/2 7.5 BG 7/2 7.5 BG 7/2
EPC 50 RAL 7032 RAL 7032
Dimensioned DWG No. 564146 561693 574932
Technical data sheet No. - - -
Commissioning Kit DOC. No 576452-06 576452-02 576452-09
Set 3 2 2
- - -
Tools DOC. No. 561614-12
Set 1
Tool box DOC. No 558533-81
Set 1
Accessory DOC. No. SA871AC SA836AC PA625ACpart Set 3 2 2
Ancillary Kit DOC. No. SA871EQ SA836EQ PA625EQPart List Set 3 2 2
RAL 7032
6.4 x 3400
565595-11563666-10 561356-10
1
561614-18
1
558533-82
1
561614-14
1
558533-81
Page 1
SEPARATOR FOR HFO
SA871
Page 2
System Data for HFO (SA871) Ref. no. 570290, rev. 3
Media Fuel oil and lube oils for diesel engines
Feed density, max. 1010 kg/m³ at 15°C in Alcap mode
Viscosity, max. 55cSt at 100°C (700cSt at 50°C)
Pressure: Oil inlet Max. 2 bar
Oil outlet Min. 2,5 bar
Sludge outlet from separator Open outlet
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar
Feed temperature, max. 100°C(Acc. to capacity table, depending on oil viscosity)
Ambient temperature Min. +5°C, max. +55°C
Discharge volume SA 871 15,4 litres/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operating water temp. Min.+5°C, max.+55°C (unheated water)
Operating water consumption (without make-up water) SA 871
17,2 litres/discharge
Operating water density Max. 1000kg/m³
Operating water flow SA 871 11,0 L/min (SV 10 displacement)
11,0 L/min (SV 15 opening)
2,8 L/min (SV 16 closing)
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Drain connection size 2x1" (internally threaded)
Mains supply voltage 3x440V ± 10%
EPC supply voltage 230V ± 10%
Control voltage, operating 24 V AC
EPC supply, Frequency 60 Hz ± 5%
Power consumption, startup SA 871
29 kW
Ambient temperature, EPC Max. 55 °C
Control cabinet max.distance from Separation unit
50 m
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Control cabinet Enclosure class Min. IP 54
Page 3
Page 4
Page 5
Equipment for Separation System SA 871 Spec. No 569592-02
Item Qty Article No. Name Remarks
1 1 881206-03-02 Separator S 871 --
1 1817361-02 System Manual English
2 1 567940-04 Valve Block Water --
3 1 568048-02 Valve Block Air --
4 1 567854-18 Valve Block Oil HFO
5 1 568571-12 Sludge Outlet kit JIS *
6 1 568303-02 Control Unit
7 1 568307-01 Set of labels --
20 1 558533-82 Tool Box --
1 1763946-01 Emergency stop enclosed Loose supply
Page 6
Technical Data for S871 Sludge and water space 15.4 litres
Sludge volume 6.8 litres
Electric motor, size 26.5 kW
Power consumption Idling Max
6.5 kW 21.5 kW
Revolutions The prescribed revolutions of the bowl, which must not be exceeded, is stamped on the name plate of the machine.
Table of rpm at
Bowl speed Motor speed
60 Hz 6120 3600
Running up time min. 2.5, max. 3.0 minutes
Stopping time min. 35, max. 42 minutes
Bowl liquid volume 16.7 litres
Lube oil in frame 6.0 litres
Bowl material AL 111 2377-02
Weight 1140 kg
Complete separator denomination PX 211 UFT-21
Art. No. S 871 881206-03-02
Page 7
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
11 Others - 1 Components - 1 Separators - 1 S-separators
MDPC Acrobat Enclosure
Page: 1/1
11.1.1.1 Dimension drawing, S 871
Ref. 564146 Rev. 1
Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.
Page 8
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
11 Others - 1 Components - 1 Separators - 1 S-separators
MDPC Acrobat Enclosure
Page: 1/1
11.1.1.1 Foundation drawing, S 871
Ref. 565928 Rev. 0
Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.
Page 9
Electric motor for SA871, 23-26,5 kW, 2920-3530 rpm
Dimension Drawing
REF. 563666, REV. 4
Page 10
Technical data for SA871
Type M3AA 180 M
Size 180 M
Starting current Increasing from 39A to 48A during 3 minutes starting
Mechanical power at drive end 19.5 kW
Winding heating capacity 36V/830VA/270W, calc. current 15.4A
Poles 2
Insulation Class F
Bearings D-end N-end
63 10 - 2Z/C3 62 09 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for 2 x M40 + M16 cable glands on both sides
Weight 119 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 563666
Article No. kW * rpm Hz V A cos j Is
I Remarks
563666-10 26,5 3520 60 440 D 42,5 0,90 5,7
Page 11
SEPARATOR SA836
Page 12
System Data for M/E LO(SA836) Ref. no. 570290, rev. 3
Media Fuel oil and lube oils for diesel engines
Feed density, max. 1010 kg/m³ at 15°C in Alcap mode
Viscosity, max. 55cSt at 100°C (700cSt at 50°C)
Pressure: Oil inlet Max. 2 bar
Oil outlet Min. 2,5 bar
Sludge outlet from separator Open outlet
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar
Feed temperature, max. 100°C(Acc. to capacity table, depending on oil viscosity)
Ambient temperature Min. +5°C, max. +55°C
Discharge volume SA 836 2,4 litres/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operating water temp. Min.+5°C, max.+55°C (unheated water)
Operating water consumption SA 836
3,7 litres/discharge
Operating water density Max. 1000kg/m³
Operating water flow SA 836 1,6 L/min (displacement)
11,0 L/min (SV 15 opening)
2,8 L/min (SV 16 closing)
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Drain connection size 2x1" (internally threaded)
Mains supply voltage 3x440V ± 10%
EPC supply voltage 230V ± 10%
Control voltage, operating 24 V AC
EPC supply, Frequency 60 Hz ± 5%
Power consumption, startup SA 836 standard
Max. 11 kW
Ambient temperature, EPC Max. 55 °C
Control cabinet max.distance from Separation unit
50 m
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Control cabinet Enclosure class Min. IP 54
Page 13
Page 14
Page 15
Equipment for Separation System SA 836 Spec. No 567889-03
Item Qty Article No. Name Remarks
1 1 881202-02-03 Separator S 836 --
1 1817365-02 System Manual English
2 1 567940-02 Valve Block Water --
3 1 568048-01 Valve Block Air --
4 1 567802-06 Valve Block Oil 5 1 568571-04 Sludge Outlet kit JIS*
6 1 568303-02 Control Unit
7 1 568307-01 Set of labels
20 1 558533-81 Tool Box --
1 1763946-01 Emergency stop enclosed Loose supply
Page 16
Technical Data for S836
Sludge and water space 2.4 litres
Sludge volume 1.1 litres
Electric motor, size 8.6 kW
Power consumption Idling Max
2.3 kW 5.4 kW
Revolutions The prescribed revolutions of the bowl, which must not be exceeded, is stamped on the name plate of the machine.
Table of rpm at
Bowl speed Motor speed
60 Hz 10668 3600
Running up time min. 1.5, max. 2.0 minutes
Stopping time min. 18, max. 25 minutes
Lube oil in frame 2.2 litres
Bowl material AL 111 2377-02
Weight 371 kg
Complete separator denomination PX 205 UFT-21
Art. No. S 836 881202-02-03
Page 17
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
11 Others - 1 Components - 1 Separators - 1 S-separators
MDPC Acrobat Enclosure
Page: 1
11.1.1.1 Dimension Drawing S 836
Ref. 561693 Rev. 5
Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.
Page 18
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
11 Others - 1 Components - 1 Separators - 1 S-separators
MDPC Acrobat Enclosure
Page: 1/1
11.1.1.1 Foundation drawing, S 836
Ref. 561726 Rev. 0
Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.
Page 19
Electric motor for SA836, 7,5-8,6 kW, 2830-3430 rpm
Dimension Drawing
REF. 561356, REV. 4
Page 20
Technical data
Type M3AA 132 SB
Size 132 SB
Starting current Increasing from 15A to 19A during 2 minutes starting
Mechanical power at drive end 4.6 kW
Winding heating capacity 36V/290VA/85W, calc. current 5.4A
Poles 2
Insulation Class F
Bearings D-end N-end
62 08 - 2Z/C3 62 06 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for M25 + M20 cable glands on both sides
Weight 42 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 561356
Article No. kW * rpm Hz V A cos j Is
I Remarks
561356-10 8,6 3430 60 440 D 14,6 0,92 7,1
Page 21
ANCILLARY PARTS
for SA871/SA836
Page 22
Valve Block, water for SA871/836 Spec. No. 567940-04/-02
REF. 567940, REV. 0
Item Qty Article No. Name Remarks
1 1 1765927-01 Valve block water --
2 1 1766037-02 Flow valve, 11.0 l/min For SA 871
1 1766037-07 Flow valve, 1.6 l/min For SA 836
3 1 1766037-02 Flow valve, 11.0 l/min --
4 1 1766037-03 Flow valve, 2.8 l/min --
5 3 551228-13 Connection for solenoid valve --
6 1 1767071-81 Non return valve kit For SA 871
1 1767071-80 Non return valve kit For SA 836
7 1 1766157-01 Quick coupling --
8 1 1765936-04 Flexible connection For SA 871
1 1765936-01 Flexible connection For SA 836
9 1 1765937-02 Flexible connection For SA 871
1 1765937-01 Flexible connection For SA 836
Page 23
Solenoid Valve Block, Water for SA871/SA836
Article No. Name Remarks
1765927-01 Valve block, water Voltage 24 V 60 Hz
Technical Data Media Media, fresch water max. 10OC dH
Media temperature Min. 5OC, Max. 55OC
Water pressure 200-600 kPa (2-6 bar)
Ambient temp. Min. 10OC, Max. 55OC
Material Body: Resilients:
Brass NBR (Buna - N)
Power consumption 6-9 Watts
Connection acc. to DIN 43 650 - A
Cable connection Pg 11 (for cable Ø9-Ø11
Enclosure IP 65
Mounting style Upright as shown
Weight 2,8 kg
Dimensions See dimension drawing
Page 24
Dimension Drawing
REF. 1765927, REV. 9
Page 25
Page 26
Page 27
Solenoid Valve Block, Air (for SA871/SA836) Dimension Drawing
REF. 1765928, REV. 3
Page 28
Media Air
Air pressure Max. 8,5 bar
Media temperature min. 10OC, max. 55OC
Power supply 24 V AC, 60 Hz
Power consumption nom. 6,3 W
Enclosure IP 65
Cable connection acc. to DIN 43 650-B
Orifice Ø1,2
Ambient temperature min. 10OC, max. 55OC
Material Body Seals
Brass NBR (Buna-N)
Dimensions See dimension drawing above
Mounting style Upright as shown
Note! This is a complete Valve Block Air for SA871/SA836
REF. 568048, REV. 0 Basic Equipment for SA871 Spec. No. 568048-02
Item Qty Article No. Name Remarks
1 1 1765928-01 Valve Block 2 1 1763911-03 Flexible connection For SA871
1 1763911-02 Flexible connection For SA636
3 2 1763911-04 Flexible connection 4 3 551217-10 Spade connection
Page 29
Page 30
Complete Valve Block, Oil DN 40 (for SA871)
REF. 567854, REV. 2
Page 31
Basic Equipment for SA871 Spec. No. 567854-18
Item Qty Article No. Name Remarks 1 1 1766090-01 Valve Block 2 1 1764760-87 Water Transducer 3 1 1766444-02 Valve 4 2 569712-01 Rectangular connector 5 1 1762152-01 Angular Coupling 6 2 1766102-02 Non-Return Valve 7 1 1764733-06 Pneumatic Change Over Valve 8 1 1764621-01 Shut-Off Valve 9 1 1764011-01 Silencer
10 1 1763492-01 Elbow 11 2 1763780-03 Nipple 12 2 1765082-09 Nipple 13 2 1763903-03 Needle Nalve 14 2 1765897-01 Pressure Transmitter 15 2 1765911-01 Elbow 16 2 543054-05 Pressure Gauge, including
Ball valve (569304-01)
17 1 1764439-80 Temperature Sensor 18 1 1762672-01 Hexagon Plug 19 1 1766956-81 Connection Kit, oil only for 567854-18 20 3 1762751-10 Flange 21 1 1766811-06 Throttle Washer only for 567854-18 22 8 1765908-02 Gasket 23 1 53500472-02 Cable 19 24 1 1765934-01 Flexible connection 25 8 2210462-10 Screw 26 40 70490 Washer 27 8 2210462-33 Screw 28 16 221803-34 Nut 29 8 2210462-28 Screw 30 1 1761834-03 Copper Washer 31 2 1761834-06 Washer 32 1 569712-01 Rectangular connector 33 1 1765897-01 Pressure Transmitter 34 1 1763903-03 Needle Valve 35 1 1761834-06 Washer 36 1 1765082-09 Nipple 37 1 1761834-03 Copper Washer 38 4 53551716-02 Washer 39 2 53551716-02 Washer
Page 32
Complete Valve Block, Oil DN 25 (for SA836)
REF. 567802, REV. 3
Page 33
Basic Equipment for SA871 Spec. No. 567854-18
Item Qty Article No. Name Remarks 1 1 1766090-01 Valve Block 2 1 1764760-87 Water Transducer 3 1 1766444-02 Valve 4 2 569712-01 Rectangular connector 5 1 1762152-01 Angular Coupling 6 2 1766102-02 Non-Return Valve 7 1 1764733-06 Pneumatic Change Over Valve 8 1 1764621-01 Shut-Off Valve 9 1 1764011-01 Silencer
10 1 1763492-01 Elbow 11 2 1763780-03 Nipple 12 2 1765082-09 Nipple 13 2 1763903-03 Needle Nalve 14 2 1765897-01 Pressure Transmitter 15 2 1765911-01 Elbow 16 2 543054-05 Pressure Gauge, including
Ball valve (569304-01)
17 1 1764439-80 Temperature Sensor 18 1 1762672-01 Hexagon Plug 19 1 1766956-81 Connection Kit, oil only for 567854-18 20 3 1762751-10 Flange 21 1 1766811-06 Throttle Washer only for 567854-18 22 8 1765908-02 Gasket 23 1 53500472-02 Cable 19 24 1 1765934-01 Flexible connection 25 8 2210462-10 Screw 26 40 70490 Washer 27 8 2210462-33 Screw 28 16 221803-34 Nut 29 8 2210462-28 Screw 30 1 1761834-03 Copper Washer 31 2 1761834-06 Washer 32 1 569712-01 Rectangular connector 33 1 1765897-01 Pressure Transmitter 34 1 1763903-03 Needle Valve 35 1 1761834-06 Washer 36 1 1765082-09 Nipple 37 1 1761834-03 Copper Washer 38 4 53551716-02 Washer 39 2 53551716-02 Washer
Page 34
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Page 36
Page 37
Page 38
Page 39
Page 40
Page 41
Page 42
Page 43
Page 44
Shut-off Valve G 1/2 for SA871/836
REF. 1764621, REV. 1
Article No. Name
1764621-01 Normally closed valve
Technical Data Media Operating media
Water, oil Air operated, 420 - 800 kPa (4,2 - 8 bar)
Material Housing: Sealing:
Brass Viton rubber
Weight 1,1 kg
Dimensions See Dimension drawing
Mounting style Valve may be mounted in any position.
Page 45
Pressure Transmitter for SA871/836
REF. 1765897, REV. 4
Article No. Name Type 1765897-01 Pressure transmitter with contact 0-4 bar (relative)
Ambient temperature max. 85ºC
Media temp. with needle valve -25ºC to +120ºC
Pressure range (-01, -02) 0-6 bar relative
Pressure range (-03) 0-4 bar relative
Outsignal 4-20 mA
Housing material Stainless steel
Power supply 12,5-28 VDC, max. 28 mA
Electric connection acc. to DIN 43 650-A
Accuracy + 0,1% FS
Hysteresis < + 0,1% FS
Enclosure IP 65
Weight 0,16 kg
Page 46
Flexible hose, water for SA871/836
REF. 1765934, REV. 3
Article No. Name Length (L)
1765934-01 Flexible hose, water 350+5
Technical Data
Media Water
Media temperature Max. 80°C
Media pressure Max. 15 bar
Material Hose Connection Gasket
Nitrile rubber with hose braide of galvanized steel wire Ni. plated brass Fibre
Hose inner diam. Ø12
Page 47
Page 48
Page 49
Page 50
Page 51
Page 52
Page 53
SEPARATOR FOR G/E L.O
PA625
Page 54
System Data for G/E L.O, PA625
Media Fuel oil and lube oils for diesel engines
Feed density,max. 991kg/m³ at 15°C
Viscosity, max. 50 cSt av 100°C (600 cSt at 50°C)
Pressure: - Oil inlet Max. 2 bar at separator inlet
- Oil outlet Max. delivery height 2.5 bar
- Sludge outlet from separator Open outlet
- Water outlet Open outlet
Separated water Max. 4 bar
Feed temperature, max. 100°C
Ambient temperature Min. +5°C, max. +55°C
Discharge volume 1.7 litre/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operation water temp. Min. +5°C, max. +55°C (unheated water)
Operating water consumption (without make-up water)
2.9 litre/discharge
Make up water 1.1 litre/hour
Operating water flow to SV 10: 15 l/m
to SV 15: 11 l/m
to SV 16: 2.8 l/m
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Mains supply voltage 3x440 V ± 10%
EPC supply voltage (from starter) 230 V ± 10% A, max fuse 10 A
Control voltage, operating 24 V AC
Power consumption, startup 7.2 kW
Power consumption, idling/max. capacity 2.5 kW/4.9 kW
Frequency 50 or 60 Hz ± max. 5%
Enclosure class Min. IP 54
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Service Intervals: Note! Regularly check connections. Tighten if necessary.
- Separator Inspection every 4000 hours or 6 months operation
Overhaul every 12000 hours or 18 months operation
Page 55
Marine & Diesel Product Catalogue © Copyright 2003 Alfa Laval
1 Oil Separators - 4 PA
MDPC Acrobat Enclosure
Page: 1
1.4.4 Flow chart, PA 625
Ref. 573719 rev.0
Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.
Page 56
Marine & Diesel Product Catalogue © Copyright 2005 Alfa Laval
1 Oil separators - 4 PA
MDPC Acrobat Enclosure
Page: 1/1
1.4 Mounting drawing, PA 625 JIS
Ref. 573533 Rev. 3
Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.
Page 57
Equipment for Separation System PA 625 Spec. No 574123-01
Qty Item
Per set Per ship
Article No. Name Remarks
1 1 1 881201-04-01 Separator P 625 --
1 1 1817337-02 System Manual English
2 1 1 567940-08 Valve Block Water --
3 1 1 574090-81 Oil Ancillary ( LO ) JIS 4 1 1 573623-80 Discharge pipe JIS
5 1 1 568304-04 EPC 50 P-controller --
6 1 1 568307-02 Set of labels
7 1 1 558533-81 Tool Box --
1 1 1763946-01 Emergency stop enclosed Loose supply
Page 58
Technical Data for P625 Sludge and water space 1.7 litres
Sludge volume 0.71 litres
Motor power 60 Hz
6.4 kW
Power consumption Idling Max
2.5 kW 4.9 kW
Revolutions The prescribed revolutions of the bowl, which must not be exceeded, is stamped on the name plate of the machine.
Table of rpm at
Bowl speed Motor speed
60 Hz 12086 3600
Running up time min. 100, max. 120 seconds
Stopping time min. 18, max. 22 minutes
Lube oil in frame 1.7 litres
Bowl material AL 111 2377-02
Weight separator without motor 285 kg
Weight motor 33 kg
Bowl weight 37 kg
Complete separator denomination PX 204 SGT-21
Art. No. P 625 881201-04-02
Page 59
Marine & Diesel Product Catalogue ©Copyright 2005 Alfa Laval
11 Others- 1 Components - 1 Separators - 2 P-separators
MDPC Acrobat Enclosure
Page: 1/1
11.1.1.2 Basic size drawing, P 625
Ref. 574932 rev. 1
Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.
Page 60
Marine & Diesel Product Catalogue © Copyright 2003 Alfa Laval
11 Others - 1 Components - 1 Separators - 2 P-separators
MDPC Acrobat Enclosure
Page: 1
11.1.1.2 Foundation drawing, P 625
Ref. 567099 rev.0
Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.
Page 61
Electric motor for PA625, 5,5-6,4 kW, 2835-3400 rpm
Dimension Drawing
REF. 565595, REV. 7
Page 62
Technical data Type M3AA 112 MB
Size 112 MB
Poles 2
Starting current Increasing from 12A to 15A during 2 minutes starting
Mechanical power at drive end 4.2 kW
Winding heating capacity 36V/150VA/50W, calc. current 2.8A
Insulation Class F
Bearings D-end N-end
6206 - 2Z/C3 6206 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for M20 + M25 cable glands on both sides
Weight 33 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 565595
Article No. kW * rpm Hz V A cos j Is
I Remarks
565595-11 6,4 3400 60 440 Y 10,5 0,93 7,7
Page 63
ANCILLARY PARTS
for G/E L.O (PA625)
Page 64
Valve Block, water for PA 625 Spec. No. 567940-08
REF. 567940, REV. 0
Item Qty Article No. Name Remarks
01 1 1765927-01 Valve block, water --
02 1 1766037-09 Flow valve 15,0 l/min
03 1 1766037-02 Flow valve 11,0 l/min
04 1 1766037-03 Flow valve 2,8 l/min
05 3 551228-13 Connecting for Solenoid valve --
08 1 1765934-04 Flexible connection --
09 1 1765937-01 Flexible connection --
Page 65
Solenoid Valve Block, Water for PA625
Article No. Name Remarks
1765927-02 Valve block, water Voltage 24 V 50/60 Hz
Technical Data Media Media, fresch water max. 10OC dH
Media temperature Min. 5OC, Max. 55OC
Water pressure 200-600 kPa (2-6 bar)
Ambient temp. Min. 10OC, Max. 55OC
Material Body: Resilients:
Brass NBR (Buna - N)
Power consumption 6-9 Watts
Connection acc. to DIN 43 650 - A
Cable connection Pg 11 (for cable Ø9-Ø11
Enclosure IP 65
Mounting style Upright as shown
Weight 2,8 kg
Dimensions See dimension drawing
Page 66
Dimension Drawing
REF. 1765927, REV. 9
Page 67
Flexible hose, water for PA625
REF. 1765934, REV. 3
Article No. Name Length (L)
1765934-04 Flexible hose, water 1200+10
Technical Data
Media Water
Media temperature Max. 80°C
Media pressure Max. 15 bar
Material Hose Connection Gasket
Nitrile rubber with hose braide of galvanized steel wire Ni. plated brass Fibre
Hose inner diam. Ø12
Page 68
Page 69
Oil Ancillary Kit for PA625
REF. 574090, REV. 0
Oil Ancillary Kit Spec. No. 574090-81 Item Qty Article No. Name Remarks
1 1 1764439-80 Temperature sensor G 1/2
2 1 573699-81 3-way valve complete, DIN, including: - Pneumatic 3-way valve (1764733-02) - 3-way electric valve (574409-01) - Mounting parts
DN25
3 1 573690-80 Connection flange JIS
4 1 573695-80 Flexible hose G 1 - G 1
5 2 546629-35 Rectangular ring 6 1 574849-80 Pressure transmitter complete, incl:
- Pressure transmitter w. contact (574840-02) - Needle valve (1763903-03) - Mounting parts
-1/+5 bar
8 1 573695-80 Flexible hose G 1 - G 1
9 2 546229-35 Rectangular ring 10 1 574849-80 Pressure transmitter complete, incl:
- Pressure transmitter w. contact (574840-02) - Needle valve (1763903-03) - Mounting parts
-1/+5 bar
11 1 573690-80 Connection flange JIS, G1, 25A, 10K
12 1 1762570-02 Regulating valve DN25, JIS
Page 70
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Page 72
3-way Electric Solenoid Valve for PA625 Dimensions
REF. 574409, REV. 4 Technical Data Media Air
Air pressure Max. 20 bar
Ambient temperature Max. +50°C
Orifice Ø1,5
Power consumption, nom. 7,5 W
Cable gland PG 11 for cable Ø9-Ø11
Enclosure IP 65
Material Body Seals
Brass FKN (Viton)
Operation Normally closed
Weight 0,35 kg
Type EV310A-NC Man
Dimensions See Dimension drawing
Article No. Name D Remarks
574409-01 3-way electric solenoid valve ISO- G 1/4 --
Page 73
Flexible hose (oil/water) G 1 for PA625
REF. 573695, REV. 1
Technical Data
Media Mineral oil, water
Media temperature 98OC
Media pressure Max. 0,6 MPa (6 bar)
Nom. bend radius 290 mm
Material Inner tube Braiding Connections
Stainless steel Stainless steel Steel
Page 74
Pressure transmitter for PA625
REF. 574840, REV. 0
Article No. Name
574840-02 Pressure transmitter with contact
Technical Data
Ambient temperature max. 85ºC
Media temp. with needle valve -25ºC to +120ºC
Pressure range -1/+5 bar relative
Outsignal 4-20 mA
Housing material Stainless steel
Power supply 12,5-28 VDC, max. 28 mA
Electric connection acc. to DIN 43 650-A
Accuracy + 0,1% FS
Hysteresis < + 0,1% FS
Enclosure IP 65
Weight 0,16 kg
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Page 82
BY CONTROLS, INC. 2005-12-28
REGULATING VALVE SPECIFICATION SHEET CUSTOMER HYUNDAI SHIP NO. 1682/4/6, 1683/5/7 P.O.R. No.
TYPE Press. Reducing Valve
VALVE NO.
DESCRIPTION 2-way , Globe
Q'TY / SHIP 1
SERVICE
MODEL RV02
CLASS. CERT. MTR
Fluid Condition Fluid WATER
Stats / Mol wt, Sp, gr, Vis. L /
Temp. (In / Out) - / 20 ℃
Working P. (Min/Nor/Max) / / 8.0 ㎏/㎠
Inlet Press.(Max/Nor.) 8 / ㎏/㎠
Differential Pressure 3.0 ㎏/㎠
Secondary Pressure 5.0 ㎏/㎠
Flow Rate ㎥/h
Calculated Cv 0.00
Noise (dBA) - dBA
Body Valve Size 25 A
Inlet JIS 16K FF
Outlet JIS 16K FF
Material (Body / Trim) BC6 / SUS304
Design Pressure 16 ㎏/㎠
Design Temperature 100 ℃
Rated Cv 3.5
Valve Capacity 5.19 ㎥/h
Applicable Code -
Actuator Operated Type Direct
Actuator Type Diaphragm
Accessory Y-Type Strainer No
Spare Parts Disc Rubber 1ea / Ship
O-Ring
Diphragm 1ea / Ship
Paint(Outside) N/A
Remarks
1.00
Connection
8K->5KPress. Reducing V/V
8.0
OFFICE : #850-2, CHEONGCHON-RI, CHILLYE-MYUN, GIMHEA-SI, GYEONGSANGNAM-DO, KOREA, 623-880 TEL:(055)345-6110 FAX:(055)345-6115
Page 83
Page 84
Emergency stop (Loose supply) For SA836/871, PA625
REF. 1763946, REV. 2
Complying with Classification Societies´ requirements. Yellow plastic enclosure and red operator. Turn operator to reset.
Voltage Nominal operating voltage
660 V AC
Current Nominal operating current
2,5 A at 380 V AC
Enclosure IP 65 to IEC 529
Cable connection 2 connections
Min. Ø7mm Max. Ø17 mm
Ambient temperature -25OC to +60OC
Dimensions See Dimension drawing
Article No. 1763946-01
Page 85
Tool Box for SA871/836, PA625
REF. 558533
Article No. Name B L H
558533-81 (for PA625/SA836) Tool box, small 400 500 200
558533-82 (for SA871) Tool box, extra large 600 900 300
Material Carbon steel
Weight: Extra large box: Small box:
30 kg 11 kg
Colour Acc. to Munsell 7,5 BG 7/2
Page 86
ITEM DOCUMENT No. SET(S)/SEP SET(2)/SHIP
SA871 576452-06 1 3
SA836 576452-02 1 2 Commissioning Kit
PA625 576452-09 1 2
SA871 561614-18 - 1
SA836 561614-14 - 1
Tool
PA625 561614-12 - 1
SA871 SA871AC 1 3
SA836 SA836AC 1 2 Accesssory
PA625 PA625AC 1 2
SA871 1 3
SA836 1 2
Motor Bearing
PA625 1 2
SPARES, TOOLS & ACCESSORY
Page 87
1 SEPARATOR SA 871 SEPARATION SYSTEM SPARE PARTS CATALOGUE
32 1811013-02
1.8 Commissioning kit
Machine unit number or Subassembly description
576452Ref Part No Description -06 Notes
Quantity1 260104 73 O-ring 4 Oil pipe/ Connecting housing2 260104 22 O-ring 2 Water pipe/ Connecting housing3 223406 15 O-ring 2 Inlet and outlet pipe/ Connecting housing4 223406 24 O-ring 2 Inlet and outlet pipe/ Connecting housing5 563851 01 Splash sealing 1 Inlet and outlet pipe
Page 88
1 SEPARATOR SA 871 SEPARATION SYSTEM SPARE PARTS CATALOGUE
36 1811013-02
1.10Set of tools
Machine unit number or Subassembly description
561614Ref Part No Description -18 Notes
Quantity1 567345 80 Pin spanner 1 Fan1 A 260121 62 Cylindrical pin 22 564027 80 Puller 1 Spindle pulley/ Top, neck bearing2 A 561829 03 Screw 13 564798 01 Key 1 Bottom bearing housing4 561439 04 Drift 1 Bottom bearing5 563084 80 Puller 2 Neck bearing cover5 A 221040 05 Screw 15 B 221035 46 Screw 16 574604 80 Tool for coupling 1 Motor/ Coupling hub6 A 573552 01 Screw 16 B 573554 01 Nut 16 C 573558 01 Plug 16 D 223404 20 O-ring 17 567074 80 Lifting tool 1 Distributor/ Bowl spindle8 561584 84 Puller 1 Bowl body9 564099 02 Spanner 1 Nut/ Discharge slide
10 260154 02 Lifting eye bolt 211 561607 84 Puller 1 Discharge slide/ Bowl body11 A 564106 01 Support ring 111 B 221040 43 Screw 112 221716 02 Screw 6 Lock ring/ Bowl body13 564073 01 Mounting tool 1 Coupling bearing14 571026 81 Compressing tool 1 Bowl disc stack14 A 571026 80 Compressing tool 114 B 572145 02 Clamp 314 C 572163 01 Screw 314 D 2210462 04 Screw 314 E 572162 02 Screw 314 EA 260150 35 Screw 115 39034 Hook spanner 1 Nut/ Inlet and outlet pipe16 567076 01 Pin 1 Distributor17 63366 Hexagon socket head key 1 Lock ring/ Bowl body18 566452 01 Sleeve 1 Neck bearing19 566628 01 Chisel 1 Seal ring
Page 89
SEPARATOR ACCESSORY LIST
Separator Type : SA 871Set/Ship :
< LOOSE PARTS FOR ONBOARD SHIP >
No. Name Article No. Q'ty/Set Remark
1 Bowl disc 563491 81 2
DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.
Marine & Diesel 041123 SSK YHM SA871AC.XLS
3
Page 90
1 SEPARATOR SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE
22 1811025-02
1.8 Commissioning kit
Machine unit number or Subassembly description
576452Ref Part No Description -02 Notes
Quantity1 26010422 O-ring 4 Oil pipe/ Connecting housing2 22340451 O-ring 2 Water pipe/ Connecting housing3 74067 O-ring 2 Inlet and outlet pipe/ Connecting housing4 22340627 O-ring 2 Inlet and outlet pipe/ Connecting housing5 56331601 Splash sealing 1 Inlet and outlet pipe
Page 91
1 SEPARATOR SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE
28 1811025-02
1.11Set of tools
Machine unit number or Subassembly description
561614Ref Part No Description -14 Notes
Quantity1 56159380 Puller 1 Spindle pulley/ Neck bearing1A 56182901 Screw 12 56136902 Spanner for nut 1 Nut/ Discharge slide3 57505581 Compressing tool 1 Disc stack3A 57505580 Compressing tool 13B 57508302 Clamp 33C 57509801 Screw 33D 22104552 Screw 33E 56155102 Screw 34 56158480 Puller 1 Bowl body5 57273080 Pin spanner 1 Fan5A 26012156 Cylindrical pin 26 56160780 Puller 1 Discharge slide6A 56161001 Support ring 16B 22104043 Screw 17 26015401 Lifting eye bolt 28 22170605 Screw 6 Lock ring/ Bowl body9 54845780 Tool for belt pulley 1 Motor/ Coupling9A 22340613 O-ring 1
10 56700880 Lifting tool 1 Distributor/ Bowl spindle10A 26015402 Lifting eye bolt 111 56143901 Drift 1 Bottom bearing12 56467901 Key 1 Bottom bearing housing13 56308480 Puller 2 Neck bearing cover13A 22104005 Screw 113B 22103546 Screw 114 54804301 Mounting tool 1 Coupling bearing15 52739511 Hook spanner 1 Nut/ Inlet and outlet pipe16 66414 Hexagon socket head key 1 Lock ring/ Bowl body17 56644101 Sleeve 1 Neck bearing18 56661401 Chisel 1 Seal ring19 56700901 Pin 1 Distributor
Page 92
SEPARATOR ACCESSORY LIST
Separator Type : SA 836Set/Ship :
< LOOSE PARTS FOR ONBOARD SHIP >
No. Name Article No. Q'ty/Set Remark
1 Bowl disc 563089 80 2
DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.
Marine & Diesel 011105 SSK BCI YHM SA836AC.XLS
2
Page 93
SEPARATOR SPARE PART LIST ( COMMISSIONING KIT )
Separator Type :
Set/Ship :
No. Description Location Article No. Q'ty/Set Remark Work'g Spare
1 O-RING In- and outlet pipe/Support ring 1 1
2 O-RING In- and outlet pipe/Connecting housing 2 2
3 O-RING Connecting housing/Support ring 1 1
4 O-RING Inlet bend/In- and outlet pipe 1 1
99 Exploded view 1 1
DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.
Marine & Diesel 050511 SSK SSK SRJ PA625CK.XLS
577184
223406 26
223406 25
223406 29
223406 16
-
PA 625
: 576452-09Document No.
Page 94
PA 625 SEPARATION SYSTEM SPARE PARTS CATALOGUE 1 SEPARATOR
1.12Set of toolsWithout hydraulic tool for coupling
Machine unit number or Subassembly description
561614-Ref Part No Description -12 Notes
Quantity1 565879 80 Puller 1 Spindle pulley/ Top bearing1 A 561829 01 Screw 13 564358 02 Spanner for nut 1 Nut/ Discharge slide4 575125 81 Compressing tool 1 Disc stack4 A 575125 80 Compressing tool 14 B 575083 02 Clamp 34 C 575098 01 Screw 34 D 221045 52 Screw 34 E 561551 02 Screw 35 561584 85 Puller 1 Bowl body6 565857 80 Pin spanner 1 Fan7 561607 85 Puller 1 Discharge slide/ Bowl body7 A 564360 01 Support ring 17 B 221040 43 Screw 18 260154 01 Lifting eye bolt 29 548050 04 Spanner 1 Nut/ Inlet and outlet pipe
10 574348 80 Tool for coupling 110 A 574346 01 Screw 110 B 574347 01 Nut 110 C 565889 01 Plug 110 D 223404 13 O-ring 111 567010 80 Lifting tool 1 Distributor/ Bowl spindle12 561439 01 Drift 1 Bottom Bearing13 569695 01 Key 1 Bottom Bearing Housing14 563084 80 Puller 2 Neck Bearing Cover14 A 221040 05 Screw 114 B 221035 46 Screw 115 221706 05 Screw 6 Lock ring/ Bowl body16 66414 Hexagon socket head key 1 Lock ring/ Bowl body17 566458 01 Sleeve 1 Neck bearing18 566646 01 Chisel 1 Seal ring19 566897 01 Mounting tool 1 Coupling bearing20 575175 01 Pin 1 Distributor
Page 95
SEPARATOR ACCESSORY LIST
Separator Type : PA 625Set/Ship : 2
< LOOSE PARTS FOR INSTALLATION OF SEPARATOR >
No. Name Article No. Q'ty/Set Remark
< LOOSE PARTS FOR ONBOARD SHIP >
No. Name Article No. Q'ty/Set Remark 1 Bowl disc 564094 80 2
2 Gravity disc Ø 77 mm 575457 02 1
3 Gravity disc Ø 70,9 mm 575457 03 1
4 Gravity disc Ø 61,6 mm 575457 05 1
5 Gravity disc Ø 58,2 mm 575457 06 1
6 Gravity disc Ø 55,5 mm 575457 07 1
7 Gravity disc Ø 53,3 mm 575457 08 1
8 Gravity disc Ø 51,5 mm 575457 09 1
9 Gravity disc Ø 50,1 mm 575457 10 1
10 Gravity disc Ø 48.7 mm 575457 11 1
11 Gravity disc Ø 47,3 mm 575457 12 1
12 Gravity disc Ø 45,8 mm 575457 13 1
13 Gravity disc Ø 39 mm 575457 01 1 Clarifier disc
14 Level ring ¯ 53 mm 574864 03 1 For clarifier
15 Height adjusting ring 564188 01 1
DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.
Marine & Diesel 060328 SSK SSK PA625AC.XLS
Page 96
SPARE PART LIST(MOTOR BEARING OF SEPARATOR )
Qty Item
Per set Per ship
Separator Article No. Bearing type Remarks
1 3 548051-43 6310-2Z/C3 D-end 1 1 3
SA871
548051-23 6209-2Z/C3 N-end
1 2 548051-04 6208-2Z/C3 D-end 2
1 2
SA836
548051-45 6206-2Z/C3 N-end
1 2 548051-45 6206-2Z/C3 D-end 3
1 2
PA625
548051-45 6206-2Z/C3 N-end
Page 97