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8/10/2019 Final Report. Trial vs CAT Komatsu Bucket.pdf
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Prepared by: Angel Rivera Date: 21-Oct-2014
Description:
CONTENT: 1- Average Wear in the Bc!ets 4-Ag-14
2- Availability End of Trial: 1"-Oct-14
"- Wear Rate
4- Prodction #est$ %ycle#i&e
'- %P(
)- %onclsions
*- Anne+es
1 #ips A1 12 ,ide Plate R( E1
2 #ips A2 1" side Plate ( E2
" #ips A3 14 Base .dge end Protection R( E3
4 #ips A4 1' Base .dge end Protection ( E4
' .dge B1 1) /nner s!in F
) .dge B2 1* Oter s!in G
* .dge B3 1 ear strips H
Wear Plates R( C1 1 ,ide Protector R(3 ( I
Wear Plates R( C2 20 .dge ,eg&ent J1
10 Wear Plates ( D1 21 .dge ,eg&ent J2
11 Wear Plates ( D2 22 .dge ,eg&ent J3
Start of Trial:
Report Summary Bucket Trial Cat vs Komatsu
Dring the trial in bc!ets3 as carried ot &onitoring o the points belo$
Inspected Points in te Buckets!
C1
C2
B1
B2
B3
G
F
D1
D2
H
A 1,2,3,4
I 1,2
J 1,2,3
E1
E2
E3
E4
Bc!et #rial %at vs 5o&ats
8/10/2019 Final Report. Trial vs CAT Komatsu Bucket.pdf
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RES"#TS:
C$T Komatsu
46 )'6
26 46
)6 '6
"6 *6
26 106
46 1006
6 16
"6 6
116 "46
106 12606 "46
Note:
%&$vaila'ility!Num'er of ours reaced durin( te trial period! )*+ days,
E-uipment (ors
%A# .*/
5O7A#,8 *0%
/nner s!in 9
Oter s!in
ear strips (
,ide Protector /
Re&e&ber that 5o&ats bc!et beore the trial began3 had operating hors3 .+actly '4 hrs$
0& $vera(e 1ear!Reaced durin( Trial period2 monitored points!
.dge ,eg&ent ;13;23;"
3easured Element!
#ips A13A23A"3A4
.dge B13B23B"
Wear Plates %13D1
Wear Plates %23D2
,ide Plate .13.2
Base .dge end Protection ."3.4
8/10/2019 Final Report. Trial vs CAT Komatsu Bucket.pdf
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Komatsu C$T
2$01 0$0
1'0$)' 1*$*4
""$)' '$21
)$10 $4
4$** 1'"$0*
'$* *$*
4"$4 "2$'
''$'1 4$0)
'4$11 4$1
41$1 24$'
2$0 $)"
Inner skin 7
Outer skin 8
1ear strips 5
Side Protector I
Ed(e Se(ment 9029%29
Base Ed(e end Protection E2E.
6ear Plates C02;0
6ear Plates C%2;%
Side Plate E02E%
&6ear rate!Based on &easre&ents o ear rate &easred ele&ent obtained in each bc!et3 hich indicates ho &anyhors &st pass or ear3 16 o the ele&ent &easred$
$vera(e rate of 6ear! )5rs
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.& Production test! $ssessment cycle times!
E-uipment D&p #i&e,ing #i&e
.&ptyoad #i&e
,ing #i&e
oaded#otal %ycle #i&e
Komatsu +:+ +:+/ +:+= +:+= +:+
C$T +:+% +:0+ +:+> +:0+ +:%?
E-uipment D&p #i&e,ing #i&e
.&ptyoad #i&e
,ing #i&e
oaded#otal %ycle #i&e
Komatsu)=>4, +:+ +:+/ +:+* +:0+ +:%?
C$T)*>4 6ear, +:+% +:+= +:+* +:0+ +:%?
CP5 )@?(rs@ 24$12 1'$'
CP5 To 0:4 6ear,D&p #i&e
126
,ing #i&e
.&pty
246
-oad #i&e
"16
,ing #i&e
-oaded
""6
Komatsu )=>4 6ear,
D&p #i&e
*6
,ing #i&e
.&pty
"06
-oad #i&e
2)6
,ing #i&e
-oaded
"*6
C$TD&p #i&e
116
,ing #i&e
.&pty
2'6
-oad #i&e
2*6
,ing #i&e
-oaded
"*6
Komatsu
Bc!et #rial %at vs 5o&ats
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1- #he data presented are actal data &easred dring the trial o bc!ets$
2-
"-
4-
'-
)-
*-
-
-
/& Conclusions:
#he 5o&ats tips3 have good %P(3 hoever3 not 1006 o yor lie is sed3 de to their neven ear3 casing loss
o penetration3 so yo shold consider changing tip thereo O.7s3 to evalate3 becase the alloy has good
hardness$
%onsidering the real-ti&e prodction =Availability o the &achine@3 it is possible to say that dring the test the P%-
003 as &ore prodctive$
A&ong the &ost i&portant points3 e ind the ear rate3 hich indicates ho ast can ear bc!et or
&easred ele&ent$ #his vale allos s to &a!e proections to 1000 or 2000 hors$ /t shold be noted that the
vales ere obtained based on &easre&ents3 obtaining &ore posive vales !o&ats bc!et$
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Note:
*& $NNEDES
Proile #ip 5o&ats
Dierence proile$
A highlight as the vale proile3 that end p both #ips3 it is reco&&ended that tips !o&ats3 ith &ore
penetration proile3 to see i it i&proves the illing ti&e o the bc!et3 hile &aintaining lo %P($
Proile #ip %A#
Bc!et #rial %at vs 5o&ats
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%o&&ents:
E#he %A# tips =ro& 06 to 06 orn@ have si&ilar ti&es beore illing loose &aterial and not as loose$
E#he 5o&ats tips =ro& 06 to 06 orn@no have si&ilar ti&es beore illing loose &aterial and not as loose$
#ip 5o&ats to '6 o ear
#ip %A# to '6 o ear
Bc!et #rial %at vs 5o&ats
8/10/2019 Final Report. Trial vs CAT Komatsu Bucket.pdf
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Data Bc!et %A#
Bc!et #rial %at vs 5o&ats
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Data Bc!et (.