DEEP SEA ELECTRONICS PLC UKHighfield HouseHunmanby Industrial EstateHunmanbyYO14 0PH
TELEPHONE+44 (0) 1723 890099FACSIMILE+44 (0) 1723 [email protected]
DEEP SEA ELECTRONICS INC USA3230 Williams AvenueRockfordIL 61101-2668USA
TELEPHONE+1 (815) 316 8706FACSIMILE+1 (815) 316 [email protected]
YOUR LOCAL DISTRIBUTOR
055-032 11/08 (3)
®PRODUCTTECHNICALINFORMATION
ENGINE ANDGENERATORCONTROLMODULESDSEULTRA®
DSECONTROL®
DSEPOWER®
DSEMARINE®
DSEEXTRA®
DSENET®
THE DSE MODULE SPECIFICATION CHART BELOW HAS BEEN CREATED TO MAKE IT SIMPLE TOFIND A MODULE WITHIN OUR RANGE THAT MATCHES YOUR REQUIRED FEATURES. ONCE YOUHAVE SELECTED THE APPROPRIATE MODULE (S) FOR YOUR APPLICATION YOU WILL BE ABLE TOFIND ADDITIONAL INFORMATION ON THE PRODUCT (S) WITHIN THE BROCHURE. THE BROCHUREALSO PROVIDES THE PART NUMBER FOR THE TECHNICAL DATA SHEETS FOR EACH PRODUCT.THESE CAN BE FOUND ON OUR WEBSITE AND WILL PROVIDE YOU WITH FULL MODULESPECIFICATIONS, WIRING DIAGRAMS AND FEATURES.
DSE MODULESPECIFICATIONCHART
CHARTKEYPC denotes Personal ComputerFP denotes Front Panel of ModulePC/FP denotes Personal Computeror Front Panel of Module
DSEULTRA® DSECONTROL® DSEPOWER® DSEMARINE®
DSE PRODUCT NO. 3110 4410 4420 6110 6120 703 704 705 7210 7220 7310 7320 7510 7520 7560 850 5310M 5510M
Digital inputs 6 6 6 6 6 5 5 2 6 6 8 8 9 9 9 - 6 9
Analogue inputs - 1 1 1 1 - - - 3 3 4 4 3 3 - - 3 3
Outputs 4 4 4 6 6 6 6 5 6 6 6 6 7 7 5 - 5 7
AMF function - - � - � - � � - � - � - � � - - -
Generator breaker control � � � � � � � � � � � � � � - - � �
Input configuration � � � � � � � � � � � � � � � - � �
Output configuration � � � � � � � � � � � � � � � - � �
Voltage measurement � � � � � � � � � � � � � � � � � �
Current measurement - - - � � - - - � � � � � � � � � �
Power measurement - - - - - - - - � � � � � � � � � �
Expansion modules - - - - - - - - - - � � � � � - � �
Remote communications - - - - - - - - - - � � � � � � � �
Synchronising and mains - - - - - - - - - - - - � � � - - �
(utility) parallel operation
Load-share capability - - - - - - - - - - - - � � � - - �
Alarm annunciation � � � � � � � � � � � � � � � � � �
Multi-language support � � � � � - - - � � � � � � � - � �
Event log - � � � � - - - � � � � � � � � � �
Maintenance alarm - - - - - - - - � � � � � � � - � �
Scheduler - - - - - � � - � � � � � � � - � �
Configuration type PC/FP PC/FP PC/FP PC/FP PC/FP FP FP FP PC/FP PC/FP PC/FP PC/FP PC/FP PC/FP PC/FP PC PC/FP PC/FP
UL approved - - - - - � � � - - - - - - - - � �
UL listed � � � � � - - - � � � � � � � - - -
PCT approved � � � � � � � � � � � � � � � - � �
(Russia and CIS countries)
PC configurable � � � � � - - - � � � � � � � � � �
IP rating IP65 IP65 IP65 IP65 IP65 IP41 IP41 IP41 IP65 IP65 IP65 IP65 IP65 IP65 IP65 - IP55 IP55
NEMA rating 12 12 12 12 12 2 2 2 12 12 12 12 12 12 12 - 4 4
Electronic engine support � � � � � - - - � � � � � � - - � �
Audible alarm - - - - - - - - � � � � � � � - � �
Registered in England & Wales No.01319649VAT No.316923457
All technical information within this brochure was correct at time of going to print.Deep Sea Electronics Plc reserves the right to change these details at any time.
WELCOME TO THE LATEST EDITION OF OUR PRODUCTTECHNICAL INFORMATION BROCHURE, DESIGNED TO HELP YOUUNDERSTAND THE KEY FEATURES AND BENEFITS OF DSE’SLATEST CONTROL SOLUTIONS, PRODUCTS AND SERVICES.
OUR EXTENSIVE RANGE OF NEW CONTROL SOLUTIONS HASENABLED US TO STRENGTHEN OUR POSITION AS THENUMBER-ONE GENERATOR CONTROL SUPPLIER WITHIN THEINDUSTRY. WE ARE NOW SUPPLYING IN EXCESS OF 250,000CONTROL MODULES PER YEAR ACROSS THE GLOBE.
OUR MISSIONIS TO BUILDSUCCESSFULLONG-TERMRELATIONSHIPSWEWORK CLOSELY WITH OUR CUSTOMERS AND PARTNERSTO UNDERSTAND THEIR NEEDS, DELIVER ADVANCED CONTROLSOLUTIONS AND PROVIDE UNRIVALLED SUPPORT SERVICES.
It is our ability to match customerrequirements at all levels of generatorcontrol that makes us stand out astruly unique within the industry. DSEhas worked hard to create its nextgeneration of products, designed tofulfill customers’ needs by combiningadvanced functionality with reliabilityand simple module operation. Forcomplete quality assurance, ourproducts are supplied with a fullmanufacturer’s warranty as standard.
Our collection of control modules nowincludes Manual Start Controllers,Auto Start Controllers, Auto Mains(Utility) Failure Controllers, AutoTransfer Switch Controllers,Load-Share Controllers, ModuleExpansion Devices, Battery Chargersand Communications Software.
We are confident that by the time youhave read through this brochure youwill have identified the perfectcontrol solution for your business.By selecting DSE as your preferredcontrol supplier you will be in goodcompany, our control solutions arealready used by some of the largestOEMs throughout the world.
If you would like to discuss anyaspect of the controllers or serviceswe offer, we would be delighted tohear from you.
ED SHEADERChairman
INDUSTRY-LEADING DESIGN
12 Strong fixing clips13 Bright clear LCD display14 Arm core processor15 Single board technology for reduced vibration16 Durable module back with wiring fixing points17 Easy-wire terminal blocks18 High-powered FETs19 95% surface mount technology20 High component levels for increased reliability21 Low-profile switch technology
ADVANCED SINGLE-SETGENERATOR CONTROL
2019
11
2112654
18
171 15 16141389
2
3
10
7
1 Robust case design2 Four-key menu navigation3 Breaker control buttons4 Hard-wearing elastomer front5 Durable membrane buttons6 System status LEDs7 Module insert label (customisable)8 Module rubber gasket9 Stylish curved design10 Customer-configurable insert label11 Solid module fixing points
®PRODUCTTECHNICALINFORMATION
WHATEVER YOURAPPLICATIONDEMANDS –WE HAVE THESOLUTIONCONTENTS02 DSEULTRA®
04 DSECONTROL®
06 DSEPOWER®
08 DSEMARINE®
10 DSEEXTRA®
12 DSENET®
14 DSE TRAINING15 MULTI-SET
COMMUNICATIONSSOFTWARE
16 CUSTOM PRODUCTS17 SPECIALISTS IN ALL
INDUSTRY SECTORS18 DSE CONFIGURATION
SUITE SOFTWARE19 ENVIRONMENTAL
TESTING STANDARDS
THE EIGHT MODULES WITHIN THE DSEULTRA®SERIES HAVE BEENDEVELOPED TO OFFER THE USER A RANGE OF CONTROL SOLUTIONSTHAT PROVIDE DIFFERENT LEVELS OF ADVANCEDMETERING ANDPROTECTIONS FOR SINGLE DIESEL AND GAS GENERATING SETS.DSEULTRA® INCLUDES MANUAL AND AUTO START CONTROLLERS,AUTO MAINS (UTILITY) FAILURE CONTROLLERS AND AN AUTOTRANSFER SWITCH CONTROLLER. ALL MODULES ARE COMPATIBLEWITH STANDARD ENGINES. THE DSE31XX, DSE44XX AND DSE61XXARE PART OF OUR NEXT GENERATION OF GEN-SET CONTROLLERS,DESIGNED TOWORKWITH ELECTRONIC ENGINES.
THESE MODULES CAN BE PROGRAMMED USING EITHER THE FRONTPANEL OR THE DSE CONFIGURATION SUITE PC SOFTWARE. THE WIDERANGE OF CONTROL MODULES AVAILABLE WITHIN THE SERIESALLOWS THE USER TO SELECT THE RIGHT LEVEL OF CONTROL FOREACH APPLICATION.
MODULE FEATURESDSE3110– Electronic engine enabled– Back-lit LCD display– Six digital inputs– Four outputs (two configurable on
magnetic pick-up, fourconfigurable on Canbus)
– Magnetic pick-up and Canbusversions
– Remote start input– Monitors engine speed, frequency,
voltage and run hours– Engine warnings and shutdown
status display– USB connection– PC programmable via DSE
Configuration Suite software– Protected solid state outputs (PSS)– Suitable for engine-only applications– IP65/NEMA 12 rated
DSE4410– Electronic engine enabled– Back-lit LCD display– Six configurable digital inputs– Six outputs (four configurable on
magnetic pick-up, six configurableon Canbus version)
– Magnetic pick-up and Canbusversions
– Remote start input– Monitors engine speed, oil
pressure, frequency, voltage andrun hours
– Fuel level display– Engine warnings and shutdown
status display– PC programmable via DSE
Configuration Suite software– USB connection– Protected solid state outputs (PSS)– Dedicated emergency stop input– Event log (5)– Simple menu layout– Suitable for engine-only applications– IP65/NEMA 12 rated
DSE4420As DSE4410 +– Full mains (utility) monitoring– Load transfer between mains
(utility) and generator
DSE6110– Electronic engine enabled– Back-lit LCD display– Six configurable digital inputs– Six outputs (four configurable on
magnetic pick-up, six configurableon Canbus version)
– Magnetic pick-up and Canbusversions
– Remote start input– Monitors generator voltage, amps,
frequency, engine speed, oilpressure, frequency, voltage andrun hours
– Fail to start/fail to stop indication– Fuel level display– Engine warnings and shutdown
status display– PC programmable via DSE
Configuration Suite software– USB connection– Protected solid state outputs (PSS)– Dedicated emergency stop input– Suitable for engine-only
applications– Simple menu layout– Event log (10)– IP65/NEMA 12 rated
DSE6120As DSE6110 +– Full mains (utility) monitoring– Load transfer between mains
(utility) and generator
DSE703– Monitors engine speed, engine
temperature, oil pressure, chargefail and fail to start
– Configurable engine pre-heat timer– Front panel programming– Dedicated remote start input– Two configurable inputs– Two configurable outputs– Protected solid state outputs (PSS)– LED indication– Front panel mounting
DSE704As DSE703 +– Full mains (utility) monitoring– Load transfer between mains
(utility) and generator
DSE705As DSE703 +– Automatic mains (utility) supply
monitoring– Load changeover control– Single/three-phase mains (utility)
sensing
DSEULTRA® SERIES BENEFITS– Logical screen layouts for
ease of use– Comprehensive metering,
provides constant informationon gen-set status
– Modules can be used forengine-only applications*
– Engine run hours monitoringallows warranty periods to betracked and regularmaintenance scheduled
– Modules are user-configurableto adapt to different siterequirements
– Modules remove therequirement for additionalmetering equipment
– Wide range of electronicengines can be specified
– Module configurations can besaved using PC software fordownloading to new modulesto improve set-up times
ELECTRONIC ENGINECOMPATIBILITY(Not DSE7XX)– CAT– Cummins– Deutz– John Deere– MTU– Perkins– Scania– Volvo– Generic– Plus additional manufacturers
02
DSE4410Auto Start ControllerData sheet No. 055-068
DSE3110Auto/Manual Start ControllerData sheet No. 055-064
DSEULTRA®
STARTINGWITH QUALITY
Ten stand-alone gen-sets wereinstalled. The site required a simple-to-use control that could be operatedlocally and remotely from a separatelocation. The installation also requireda module that could be programmedvia a PC and could display basicengine information for manualrecording by the workers on site.
The DSE3110was selected due toits advanced design, compactenclosure and ability to clearly showengine information on its LCDdisplay. The 3110 also meetsIP65/NEMA12 ratings, making itideal for harsh industrialenvironments.
DSE703Auto Start ControllerData sheet No. 055-034
DSE704Auto Mains (Utility) FailureControllerData sheet No. 055-042
DSE705Auto Transfer Switch ControllerData sheet No. 055-043
DSE6110Auto Start ControllerData sheet No. 055-069
DSE6120Auto Mains (Utility) Failure ControllerData sheet No. 055-069
DSE4420Auto Mains (Utility) Failure ControllerData sheet No. 055-068
DSEULTRA®
CASE STUDYITALY– EUROPE
A COLLECTION OF SINGLE-SETGENERATING SYSTEMSWEREINSTALLED AT A LARGE INDUSTRIALSITE SITUATED ON THE SOUTHERNCOAST OF ITALY.
*Refer to individual module data sheets for exact specifications.
DSECONTROL®
MONITORINGWITH INTELLIGENCE
THEFOURMODULES WITHIN THE DSECONTROL® SERIES DELIVER ADVANCED CONTROL OF SINGLE DIESELAND GAS GENERATING SETS. THEY HAVE BEEN DEVELOPED TO PROVIDE THE USER WITH AN INTELLIGENT,POWERFUL UNIT THAT IS EXTREMELY SIMPLE TO INSTALL, PROGRAM AND USE. ALL MODULES WITHIN THESERIES ARE ELECTRONIC ENGINE COMPATIBLE AND THE 73XX PROVIDES FULL COMMUNICATIONSTHROUGH RS232 AND RS485. THE MODULES CAN BE PROGRAMMED USING EITHER THE FRONT PANEL ORTHE DSE CONFIGURATION SUITE PC SOFTWARE. THE OPTION OF SELECTING MODULES WITH ORWITHOUTCOMMUNICATIONS ALLOWS THE USER TO SELECT THE RIGHT MODULE FOR EACH APPLICATION.DSECONTROL® INCORPORATES A NUMBER OF INDUSTRY-LEADING FEATURES, INCLUDING DUAL MUTUALSTANDBY AND AUTO VOLTAGE SENSING. ITS HIGH LEVEL OF IN-BUILT MONITORING PROVIDES FULLINFORMATION ON THE STATUS OF THE GENERATING SET AT ALL TIMES.
DSE7310Auto Start Controller(Communications and Expansion)Data sheet No. 055-051DSENet® Compatible
DSE7320Auto Mains (Utility) Failure Controller (Communications and Expansion)Data sheet No. 055-051DSENet® Compatible
DSE7210Auto Start ControllerData sheet No. 055-050
DSE7220Auto Mains (Utility) Failure ControllerData sheet No. 055-050
MODULE FEATURESDSE7210– Backed up real-time clock– Back-lit LCD display– Event log (30)– USB connectivity– Five key menu navigation– Durable soft-touch membrane
buttons– Engine exercise mode– Electronic engine enabled– Six configurable digital inputs– Six outputs (all configurable)– Remote start input– Monitors generator voltage, amps
and frequency, engine speed, oilpressure, coolant temperature,frequency, voltage and run hours
– Monitors KVA, KW, KVAr, KWh,KVAh, KVArh
– Fail to start/fail to stop indication– Fuel level display– Engine warnings and shutdown
status display– PC programmable via DSE
Configuration Suite software– Protected solid state outputs (PSS)– Dedicated emergency stop input– Simple menu layout– IP65/NEMA 12 rated– Configurable display languages– Dual mutual standby– Auto voltage sensing– Unbalanced load protection– Phase rotation– Edison delta topology– Water heater/cooler control– Dual function stop and panel lock
input
DSE7220As DSE7210 +– Full mains (utility) monitoring– Load transfer between mains
(utility) and generator
DSE7310– Backed up real-time clock– Back-lit LCD display– Event log (50)– USB connectivity– Five key menu navigation– Durable soft-touch membrane
buttons– Engine exercise mode– Electronic engine enabled– Eight configurable digital inputs– Six outputs (all configurable)– Remote start input– Monitors generator voltage, amps
and frequency, engine speed, oilpressure, coolant temperaturefrequency, voltage and run hours
– Monitors KVA, KW, KVAr, KWh,KVAh, KVArh
– Fail to start/fail to stop indication– Fuel level display– Engine warnings and shutdown
status display– PC programmable via DSE
Configuration Suite software– Protected solid state outputs (PSS)– Dedicated emergency stop input– Simple menu layout– IP65/NEMA 12 rated– Configurable display languages– Configurable timers and alarms– Modbus RTU– Magnetic pick-up– SMS messaging– RS232 and RS485 communication
(user selectable)– Multiple date and time
maintenance scheduler– Configurable display pages– Trend analysis– Dual mutual standby– Auto voltage sensing– Unbalanced load protection– Phase rotation– Edison delta topology– Water heater/cooler control
– Dual function stop and panel lockinput
– Earth fault trip– Works with DSENet® expansion
devices– Ethernet communications
DSE7320As DSE7310 +– Full mains (utility) monitoring– Load transfer between mains
(utility) and generator
DSECONTROL® BENEFITS– Logical screen layouts and menu
navigation for ease of use– Comprehensive metering, provides
constant information on gen-setstatus
– Real-time clock provides accurateevent logging
– Engine run hours monitoringallows warranty periods to betracked and regular maintenanceto be scheduled
– Ethernet communications providelow-cost advanced remotemonitoring
– Full integration into buildingmanagement systems can beachieved
– Module design and advanced PCBlayout provide outstanding levelsof quality
– Modules are user-configurable toadapt to different siterequirements
– Wide range of electronic enginescan be specified
– Module configurations can besaved using PC software fordownloading to new modules toimprove set-up times
– DSE Configuration Suite PCsoftware is license free
ELECTRONIC ENGINECOMPATIBILITY– CAT– Cummins– Deutz– John Deere– MTU– Perkins– Scania– Volvo– Generic– Plus additional manufacturers
A recent project was developed toimprove emergency standby powerfacilities at hundreds of Vodacombase stations throughout Tanzania,ensuring uninterrupted networkcoverage and reducingmaintenance costs.
The project managers chose theDSE7320 Automatic Mains (Utility)Failure control module as it offeredcomprehensive remote control andmonitoring features and a powerfulrange of engine protections thatmatched demanding industryrequirements. The sites alsorequired dual mutual standby andauto voltage sensing, which theDSE7000 series offers as standard.
All base stations were fitted with twogen-sets (with DSE7320s) operatingin standby mode, using remotemonitoring by RS232 and GPRScommunications via the Oracleserver at Vodacom’s head office.
DSECONTROL®
CASE STUDYTANZANIA– AFRICA
04
VODACOM PTY IS AN AFRICANTELECOMS COMPANY PROVIDINGGSM CELLULAR NETWORK SERVICESTOMORETHAN23MILLIONCUSTOMERS.
THE THREE MODULES WITHIN THE DSEPOWER® SERIES HAVE BEENDESIGNED TO PROVIDE THE USERWITH LOAD-SHARING FUNCTIONALITYTHAT IS SIMPLE TO INSTALL, PROGRAM AND USE. THE SERIESCONSISTS OF AN AUTO START, AUTO MAINS (UTILITY) FAILURE AND ANAUTO TRANSFER SWITCH AND MAINS (UTILITY) CONTROL MODULE.THE DSE7510/7520 ARE COMPATIBLE WITH ELECTRONIC ENGINESAND ARE PROGRAMMED USING THE FRONT PANEL EDITOR ANDDEDICATED DSE75XX PC SOFTWARE. DSE’S LOAD-SHARECONTROLLERS PROVIDE THE USER WITH ADVANCEDMETERING ANDPROTECTIONS AND DELIVER MARKET-LEADING LOAD-SHARETECHNOLOGY. THE SERIES CAN COMBINE UP TO 16 GENERATORS AND16 MAINS (UTILITY) SUPPLIES TO A MAXIMUM OF 20 IN ONE SYSTEMWHEN USING THE DSE7510 AND DSE7560 CONTROLLERS. THE SERIES’LOAD-SHARE FEATURES INCLUDE ROCOF AND VECTOR SHIFT,AUTOMATIC HOURS RUN BALANCING, GENERATOR SPEED, VOLTAGEADJUSTMENT AND PHASE LOCKING.*
DSEPOWER®
SHARING WITHSIMPLICITYMODULE FEATURESDSE7510– Nine configurable inputs– Seven outputs (five configurable)– Monitors generator voltage, amps
and frequency, engine speed, oilpressure, coolant temperaturefrequency, voltage and run hours
– Back-lit LCD display– RS232 and RS485 remote
communications– Modbus RTU– Engine exercise timer– Fuel level– Multiple display languages– LED indicators– Event log– PC software programmable– Front panel programmable– Configurable alarm timers– Configurable start and stop timers– SMS alert messaging– Remote monitoring– Magnetic pick-up
LOAD-SHARE FEATURES– No-break transfer– Peak shaving/peak lopping– Sequential set start– KW on mains (utility) level– Mains (utility) decoupling test mode– Manual speed/frequency adjust– Phase locking– Bus coupler control– ROCOF and vector shift– Generator load demand– Automatic hours run balancing– Dead bus sensing– Existing load share line
interfacing (DSE123 required)– Direct governor and AVR
communication– Volts and frequency matching– KW and KVAr load sharing– Manual voltage adjust– Auto ID negotiation
DSE7520As DSE7510 +– Full mains (utility) monitoring– Load transfer between mains
(utility) and generator
DSE7560– Multiple language options– Back-lit LCD display– Configurable timers– Nine configurable inputs– Five outputs (two configurable)– Peak lopping control for DSE7510– Peak shaving– No break return– Mains (utility) fail monitoring– Load switching control
push-button inputs– Event log– Front panel programmable– PC software programmable– Full remote control and telemetry– Load demand scheme– Automatic hours run balancing
DSEPOWER® BENEFITS– Logical screen layouts and menu
navigation for ease of use– Comprehensive metering, provides
constant information on gen-setstatus
– Real-time clock provides accurateevent logging
– Engine run hours monitoringallows warranty periods to betracked and regular maintenanceto be scheduled
– Full integration into buildingmanagement systems can beachieved
– Module design and advanced PCBlayout provide outstanding levelsof quality
– Modules are user-configurable toadapt to different siterequirements
– Wide range of electronic enginescan be specified
– Seamless transfer between mains(utility) and generators
– Modules meet the demands ofdifferent load-share environments
– Module configurations can besaved using PC software fordownloading to new modules toimprove set-up times
– Dedicated PC software is licensefree
TYPICAL LOAD-SHAREAPPLICATIONS– Single generating sets in parallel
with the mains (utility)– Multiple generating sets in parallel
with the mains (utility)– Multiple generating sets in parallel
with multiple mains (utility)– Multiple generating sets in parallel
with multiple mains (utility)supplies, feeding multiple loads
ELECTRONIC ENGINECOMPATIBILITY– CAT– Cummins– Deutz– John Deere– MTU– Perkins– Scania– Volvo– Generic– Plus additional manufacturers
DSE7510Auto Start ControllerData sheet No. 055-065
DSE7560Auto Transfer Switch andMains (Utility) ControllerData sheet No. 055-067
DSE7520Auto Mains (Utility) Failure and Instrumentation ControllerData sheet No. 055-066
Four gen-sets were set up withDSE7510 controllers as anautomatic load-sharing system withload-demand scheme. Theload-demand scheme allows sets tocome on-line in a chosen sequence,when load demand reaches pre-determined levels. Each controllerwill monitor the bus and will comeon (or off) line according to thepriority order.
The load-demand scheme is used toensure engines are not run tomaximum capacity for long periodsof time, leading to reduced enginestress and a longer life. Changes tothe load level settings can easily bemade via a PC and DSE user-friendlyWindows® based software. Changesto the priority sequence and otherparameter settings can also bemade in the same way.
DSEPOWER®
CASE STUDYSIERRA LEONE– AFRICA
A LOAD-SHARING SYSTEMWASINSTALLED AT THE SIERRA LEONECEMENT CORPORATION LTD ON THEWEST COAST OF AFRICA.
06
*Refer to individual module data sheets for exact specifications.
DSEMARINE®
ON-BOARDWITHCONFIDENCE
THEDSEMARINE® SERIES CONSISTS OF TWOMODULES. BOTH ARE AUTO-START CONTROLLERS, ONE ISDESIGNED TO CONTROL SINGLE GENERATING SETS AND THE OTHER IS A LOAD-SHARE CONTROLLER FORMULTIPLE GENERATING SETS. THE MODULES ARE COMPATIBLE WITH ELECTRONIC ENGINES AND HAVEBEEN DESIGNED TO BE SIMPLE TO INSTALL, PROGRAM AND USE. PROGRAMMING CAN BE DONE USING THEFRONT PANEL OR BY USING OUR DEDICATED PC SOFTWARE. BOTH MODULES HAVE BEEN CLASSIFIED ASTYPE-APPROVED PRODUCTS BY DNV. THEY INCLUDE REMOTE COMMUNICATION FUNCTIONALITY AND CANBE CONFIGURED TO SEND SMS MESSAGES TO PRE-PROGRAMMED NUMBERS TO DELIVER ENGINEWARNING AND SHUTDOWN INFORMATION.
MODULE FEATURESDSE5310M– Automatic load transfer– RS232 or RS485 remote
communications– Modbus RTU– Six inputs– Five outputs (three configurable)– Back-lit LCD display– Configurable alarms and timers– Dedicated emergency stop input– LED alarm indication– Multiple language options– PIN protected programming– Power save mode– Monitors generator voltage, amps
and frequency, engine speed, oilpressure, coolant temperaturefrequency, voltage and run hours
DSE5510M– Nine configurable inputs– Seven outputs (five configurable)– Monitors generator voltage, amps
and frequency, engine speed, oilpressure, coolant temperature,frequency, voltage and run hours
– Back-lit LCD display– RS232 and RS485 remote
communications– Modbus RTU– Engine exercise timer– Fuel level– Multiple display languages– Voltage measurement– LED indicators– Event log– PC software programmable– Front panel programmable– Bus failure detection– Configurable alarm timers– Configurable start and stop timers– Automatic seamless load transfer– SMS alert messaging– Remote monitoring– Magnetic pick-up
DSE5510MLOAD-SHARE FEATURES– ROCOF and vector shift– Automatic starting and stopping of
generator on load demand– Automatic hours run balancing– Dead bus sensing– Existing load-share lines interface
capability– Direct communication to governor
and AVR– Volts and frequency matching– KW and KVAr load sharing with
multiple generators
DSEMARINE® BENEFITS– Logical screen layouts and menu
navigation for ease of use– Comprehensive metering, provides
constant information on gen-setstatus
– Real-time clock provides accurateevent logging
– Engine run hours monitoringallows warranty periods to betracked and regular maintenancescheduled
– Full integration into buildingmanagement systems can beachieved
– Module design and advanced PCBlayout provide outstanding levelsof quality
– Modules are user-configurable toadapt to different siterequirements
– Wide range of electronic enginescan be specified
– Seamless transfer between mains(utility) and generators
– Modules meet the demands ofdifferent load-share environments
– Module configurations can besaved using PC software fordownloading to new modules toimprove set-up times
– Dedicated PC software is licensefree
ELECTRONIC ENGINECOMPATIBILITY– CAT– Cummins– Deutz– John Deere– MTU– Perkins– Scania– Volvo– Generic– Plus additional manufacturers
DSE5310MAuto Start Controller (Electronic engine enabled)Data sheet No. 055-056
DSE5510MAuto Start Controller (Electronic engine enabled)Data sheet No. 055-057
DSE’s Marine Load-SharingControllers were chosen to controlthree existing generators as part ofthe ship’s major refurbishmentprogramme.
The generators previously operatedindependently on a split bus system,placing uneven loads on theengines, leading to engine stressand reducing engine life.
The generators were retro-fittedwith DSE5510M and DSE5560controllers. This enabled the load tobe shared equally between the gen-sets, keeping engine stress to aminimum. The use of a DSE5560allowed power from the ship’s mainengine to be monitored so that theship’s electrical load could betransferred to the generators whenrequired.
DSEMARINE®
CASE STUDYALASKA– USA
A 200FT STERN TRAWLER (OCEANPEACE) BASED AT DUTCH HARBOUR INALASKA NEEDED TO IMPROVE ITSPOWER CAPABILITY FOR PROPULSION,TRAWLING AND FISH PROCESSING.
08
TYPEAPPROVEDPRODUCT
Certificate no:A-10081
TYPEAPPROVEDPRODUCT
Certificate no:A-10081
DSE810Module Programming DeviceData sheet No. 055-005
DSE123Load Share Lines InterfaceData sheet No. 055-044
DSE130Input Expansion Control ModuleData sheet No. 055-047
DSEEXTRA® IS A COLLECTION OF SEVEN EXPANSION DEVICES ANDFIVE ADVANCED SWITCH-MODE BATTERY CHARGERS, WHICH CAN BEUSED ACROSS A WIDE RANGE OF APPLICATIONS. THE EXPANSIONDEVICES HAVE BEEN CAREFULLY DESIGNED AND MANUFACTURED TOENABLE USERS TO MATCH THEMWITH THEIR HOST CONTROLMODULES TO MEET THE MOST DEMANDING CONTROLREQUIREMENTS, INCLUDING SITES WHERE HIGH LEVELS OFINPUTS/OUTPUTS ARE REQUIRED.
THE COLLECTION OF SWITCH-MODE BATTERY CHARGERS OFFERSCOMPACT CHARGER DESIGNS THAT INCORPORATE THE WIDE RANGEOF FEATURES AND FUNCTIONALITY THAT DSE CUSTOMERS HAVECOME TO EXPECT. ADVANCED DESIGN TECHNOLOGY HAS PRODUCEDA RANGE OF EXTREMELY RELIABLE CHARGERS, ABLE TOWITHSTANDEXTREME OPERATING ENVIRONMENTSWITH NO COMPROMISE ONPERFORMANCE. WITH CHARGERS RANGING FROM 2-10 AMP, DSECATERS FOR AWIDE RANGE OF BATTERY TYPES.
DSEEXTRA®
BATTERY CHARGERSAND EXPANSIONMODULESMODULE FEATURESDSE810– USB/RS232 versions– Links between module and PC– Works with DSE710/DSE720/
DSE5510/DSE5520/DSE5560/DSE52XX/DSE53XX
– Supplied with software CD
DSE123– Works with DSEPower® series– Expands existing analogue
load-share lines– Converts analogue information
into digital format– Compatible with third-party
load-share equipment– Link lost LED indication
DSE130– Works with DSEPower® series– Eight digital inputs– Two analogue inputs– Four-way connection socket for
integrating DSE549– Remote signalling– Control panel mounting
DSE157– Works with DSEPower® series– Extends host module output
capabilities– Eight configurable relay contacts– Plug and socket host connection– Two DSE157s can be linked
together– DIN rail mounting
DSE545– Works with DSEPower® series– Horizontal panel mount– Eight configurable LEDs– 50-metre range from host module– Two DSE545s can be linked
together– FCC 68 cable for quick installation– DC power supply LED indicator– Link lost LED indicator
DSE548– Works with DSEPower® series– Vertical panel mount– Eight configurable LEDs– 50-metre range from host module– Two DSE548s can be linked
together– FCC 68 cable for quick installation– DC power supply LED indicator– Link lost LED indicator
DSE549– Connects to the DSE130 input
expansion module– 16 LED indicators– Alarm sounder– Mute and LED test buttons– Meets NFPA 110 Level 1– 1000 metre range from host
module– Power and link-lost LEDs– Pre-printed front label
DSE9130/9150/9255/9140/9260– Multi-stage intelligent charging– Low output ripple– Full protection– Boost mode– Power-save mode– Charge fail output– Minimum 80% operating efficiency
DSE157Output Relay Expansion ModuleData sheet No. 055-045
DSE545LED Expansion Control ModuleData sheet No. 055-049
DSE548LED Expansion Control ModuleData sheet No. 055-049
DSE549Remote AnnunciatorControl ModuleData sheet No. 055-048
DSE91305 Amp 12 Volt Switch ModeBattery ChargerData sheet No. 055-059
DSE91502 Amp 12 Volt Switch ModeBattery ChargerData sheet No. 055-059
DSE92555 Amp 24 Volt Switch ModeBattery ChargerData sheet No. 055-059
DSE914010 Amp 12 Volt Battery ChargerData sheet No. 055-073
DSE926010 Amp 24 Volt Battery ChargerData sheet No. 055-073
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DSE2157Output Expansion ModuleData sheet No. 055-061
DSE2548LED Expansion ModuleData sheet No. 055-062
DSE2130Input Expansion ModuleData sheet No. 055-060
DSENET®
EXPANDINGWITH EASE
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THIS LEVELOF EXPANSIONIS A FIRST INTHE INDUSTRY
MODULE FEATURESDSE2130– Works with the DSEControl® series– Eight digital inputs– Four digital inputs can be
configured to become analogue– Power on/link-lost LED– Connect four DSE2130s to one
host controller– Maximum of 32 additional inputs– One kilometre (0.6 mile) range
DSE2157– Works with the DSEControl® series– Eight configurable relay contacts
with LED indicators (four normallyopen/four change over)
– Ten DSE2130s can be connectedto one host controller
– Maximum of 80 additional outputs– Power on/link-lost LED– Terminal strip connection– One kilometre (0.6 mile) range
DSE2548– Works with DSEControl® series– Eight configurable LEDs– Ten DSE2548s can be linked
together– Maximum of 80 LED indications– Alarm sounder– Alarm mute button– Power on/link-lost LED
DSENET® BENEFITS– Instant expansion capability– Flexible set-up options– One host controller can accept
multiple expansion devices– Different expansion devices can be
connected to one host controlmodule at the same time
– DSENet® uses designated connectionterminals, leaving RS232/RS485available for other uses
COMPATIBLE CONTROL MODULES– DSE7310– DSE7320
DSENET® IS AN INNOVATIVE COLLECTION OF EXPANSION DEVICESDESIGNED TO CONNECT AND OPERATE ACROSS A NUMBER OFMODULES IN THE DSE RANGE. THE SERIES CONSISTS OF A RANGEOF ‘PLUG AND PLAY’ EXPANSION DEVICES DESIGNED TO QUICKLYENHANCE INSTALLATIONS.
ONE OF THE UNIQUE FEATURES OF DSENET® IS THAT MULTIPLEEXPANSION DEVICES CAN BE CONNECTED TO ONE HOST CONTROLMODULE, ENABLING EXTREMELY HIGH LEVELS OF EXPANSION TOTAKE PLACE.
TYPICAL DSENET® CONFIGURATION
DSENet®
SCR A B
HOSTCONTROLLER
30 29 28
NOTE1
NOTE2
DSENet®
SCR A B
2157 RELAYEXPANSION
3 4 5
DSENet®
SCR A B
2130 INPUTEXPANSION
3 4 5
DSENet®
SCR A B
2548 LEDEXPANSION
3 4 5
120
NOTE 1AS A TERMINATING RESISTOR IS INTERNALLYFITTED TO THE HOST CONTROLLER, THEHOST CONTROLLER MUST BE THE FIRSTUNIT ON THE DSENet®
NOTE 2A 120 OHM TERMINATIONRESISTOR MUST BE FITTED TOTHE LAST UNIT ON THE DSENet®
DSE850MULTI-SETCOMMUNICATIONSSOFTWARE
DSE TRAINING
Standard courses are run frequentlyat DSE’s offices in the UK and USA.The company also offers bespokecourses tailored specifically to meetcustomers’ needs. These can beheld either at the customer’spremises or at an alternativepre-arranged location. Regulartraining events are also held globallyattracting large audiences, withattendees from OEMs, servicecompanies and panel builders.
The DSE website is an excellentreference point for information onthe extensive range of DSEproducts. A number of in-depthtraining documents and guides canbe downloaded on a wide range ofsubjects, 24 hours a day. Thetraining documentation is regularlyupdated and all the latest coursecontent is published for allregistered site members todownload.
If you would like to enquire aboutDSE training courses, please contactus – we will be delighted to discussyour requirements.
KEY FEATURES– Clear alarms and re-start
generators– Log into the system from any
location worldwide– User-configurable data logging– RS232 and RS485 communications
ports– Multi and single-set compatible– Multiple alarm trigger levels
KEY BENEFITS– View site status quickly and easily– Software can be used to identify
engine trends– Multiple sites can be monitored
from one location– Allows basic fault finding to
take place before attending site
DSE850MULTI-SET COMMUNICATIONS SOFTWARE HAS BEEN DESIGNEDTOWORKWITH THE DSEPOWER® SERIES LOAD-SHARE CONTROLMODULES. THE SOFTWARE IS SCHEDULED TO BECOME COMPATIBLEWITH ADDITIONAL DSE CONTROLLERS IN THE NEAR FUTURE.
The DSE ethernet controller is connected to the internet and all DSE controlmodules that are on site. The ethernet controller requires a fixed internal IPaddress that can be configured to be visible over the internet. Once the IPaddress is accessible over the internet, sites can be viewed from anyinternet connection in the world.
The system has been designed to display information on a maximum of 16gen-sets and four mains (utilities) or 24 gen-sets with no mains (utilities).The software is easy to set up and DSE controllers can easily be added tothe system using the software’s intuitive ‘Add Controller’ page.
The ethernet device includes RS232 and RS485 communications ports.The data taken from the DSE controllers is refreshed every 1-11 seconds(depending on connection speed).
DSE HAS ESTABLISHED AN ENVIABLE REPUTATION OVER THE PAST 30 YEARS FOR ITS COMPREHENSIVETRAINING PROGRAMMES, DELIVERED ACROSS THE GLOBE. THE COMPANY’S DEDICATED TECHNICALSUPPORT REPRESENTATIVES BASED ACROSS FOUR CONTINENTS NOW PROVIDE TRAINING COURSES ONSUBJECTS FROM INSTALLING AND OPERATING BASIC MANUAL START UNITS TO CONFIGURING ANDSYNCHRONISING MULTIPLE GEN-SETS USING DSE LOAD-SHARE MODULES.
DSE850Multi-Set communications DeviceData sheet No. 055-072
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SPECIALISTS INALL INDUSTRYSECTORS
TELECOMSThe telecoms market is extremelycompetitive, as leading companiesstrive to offer an uninterruptednetwork service. Supportingequipment must therefore be highlyreliable as base stations are oftenlocated in remote areas, makingservice and maintenance visitscostly, with ‘down time’ causingpotential breaks in the service. DSEsystems have been used by manyleading telecoms companies aroundthe world, including BT, SabaFon,Vodacom PTY, Orange, Dhiraaguand many more.
RENTALEquipment for the rental marketmust be adaptable to suit a widevariety of uses and be effective indifferent and sometimes extremeenvironmental conditions, such ashigh/low temperature, saturatedhumidity, vibration and electro-magnetic interference. Modulesmust be robust enough to withstandtough end-user demands. DSE’scontrol systems are designed tomeet the demands of the rentalmarket and a number of standardmodule features have beendeveloped to make control of rentalsets as simple as possible. DSEcontrol systems have been used atthe Olympic Games, Ryder Cup,Rugby World Cup, Winter OlympicGames, FIFA Football World Cup,European Football Championshipsand the Glastonbury Music Festival,to name but a few.
TOURISM AND LEISURETourism and leisure is essential tothe world’s economy and for manycountries is a vital source of income.A reliable power supply is essentialto facilitate normal operation ofhotels, shopping areas, bars,restaurants, nightlife and sports &recreational facilities. Our systemsare being used throughout thetourism and leisure industry incountries from South Africa, Cubaand Venezuela to North America,Turkey and Greece. These systemsprovide prime and standby powercontrol.
HEALTHCAREHospitals around the world requirereliable power supplies inenvironments such as operatingtheatres and intensive-care units, aswell as for vital equipment such asX-ray machines, MRI scanners andlife-support systems. DSE hascontrol modules throughout itsDSEULTRA®, DSECONTROL® andDSEPOWER® series thatautomatically monitor mains (utility)supplies. Upon detection of a failure,they start up the generator to takethe building load. These systemshave become the controller ofchoice for hospitals and healthcareauthorities in multiple locationsaround the world.
DSE HAS MORE THAN 30 YEARS OF DEDICATED EXPERIENCE IN THEGENERATOR CONTROLS INDUSTRY. OUR WIDE RANGE OF CONTROLMODULES ARE DESIGNED TOMEET THE HIGH-LEVEL DEMANDS OFSPECIFIC INDUSTRIES, OFFERING A RANGE OF FLEXIBLE,USER-FRIENDLY SOLUTIONS. OUR EXPERTISE IN RECOGNISING ANDMATCHING SPECIFIC MARKET REQUIREMENTS WITH APPROPRIATE ANDRELIABLE CONTROL SOLUTIONS ENSURES THAT CUSTOMER DEMANDSARE CONSTANTLY MET. BELOW ARE EXAMPLES OF KEY INDUSTRIES INWHICH DSE PLAYS A VITAL ROLE.
DSE HAS BUILT UP AN ENVIABLE REPUTATION FOR CREATINGPRODUCTS TO MEET THE TOUGH DEMANDS OF DIFFERENT AREAS OFTHE GENERATOR INDUSTRY. AS WELL AS DEVELOPING THESEPRODUCTS, THE COMPANY SPECIALISES IN CREATING CUSTOMISEDCONTROL SOLUTIONS. TO DATE, THE COMPANY HAS DEVELOPED ANUMBER OF SPECIALIST PRODUCTS FOR AWIDE RANGE OFCOMPANIES. DSE IS CURRENTLY WORKINGWITH A COLLECTION OFTHE WORLD’S LARGEST OEMS, PROVIDING THEMWITH RELIABLESOLUTIONS FOR THEIR APPLICATIONS.
DSE’s 30-year experience in the generator control industry enables us toshare our broad knowledge of controller development for the benefit of ourcustomers, ensuring they get the most from their bespoke product.Whether you require a unique Auto Start/Auto Mains (Utility) or AutoTransfer Switch Controller, DSE has the experience and resources to deliveroutstanding solutions tailored to meet the needs of your business.
The relationship with Mitsubishi hascontinually evolved since itsinception, and the original controlmodule has now been upgraded. In2008, Mitsubishi changed to itssecond-generation control module.The new solution, a customisedversion of the DSE7000 series, hasbeen developed to meet Mitsubishi’scontrol requirements over thecoming years.
The advanced technology andcomprehensive functionality of thenew control product has givenMitsubishi additional confidence inDSE’s control modules. The newcontroller has provided Mitsubishiwith a unique solution for itsmarketplace.
CASE STUDYMITSUBISHI HEAVYINDUSTRIES– JAPAN
DSE HAS BEENWORKINGWITHMITSUBISHI FORMORE THAN EIGHTYEARS. INITIALLY APPROACHEDWITH APRODUCT SPECIFICATION FOR ASPECIALIST GENERATOR CONTROLMODULE, WE IMMEDIATELY BEGAN TOESTABLISHMITSUBISHI’S EXACTREQUIREMENT. AFTER A THOROUGHCONSULTATION AND DESIGN PROCESSWE PROVIDED A CONTROLMODULETHAT PRECISELYMATCHED THEORIGINAL SPECIFICATION. DSEWASTHEN SELECTED ASMITSUBISHI’S SOLECONTROL-MODULE SUPPLIER.
CUSTOMPRODUCTS
17
MGS is Mitsubishi Generator Series. Product design by Mitsubishi Heavy Industries.General machinery and special vehicle headquarters: Sagamihara, Japan.All Mitsubishi and MGS Trademarks appear from photographs taken from units ordered by Mitsubishi.
ENVIRONMENTALTESTINGSTANDARDS
ELECTRO-MAGNETICCOMPATIBILITYBS EN 61000-6-2EMC Generic Immunity Standard(Industrial)
BS EN 61000-6-4EMC Generic Emission Standard(Industrial)
ELECTRICAL SAFETYBS EN 60950Safety of Information TechnologyEquipment, including ElectricalBusiness Equipment
TEMPERATUREBS EN 60068-2-1Cold temperature -30oC
BS EN 60068-2-2Hot temperature +70oC
HUMIDITYBS EN60068-2-30Test Db cyclic93% RH @ 40oC for 48 hours
VIBRATIONBS EN 60068-2-6Ten sweeps at one octave/minute ineach of the three major axes5Hz to 8Hz @ +/-7.5mm constantdisplacement8Hz to 500Hz @ 2gn constantacceleration
SHOCKBS EN 60068-2-27Three half sine shocks in each of thethree major axes15gn amplitude, 11mS duration
OUR CONTROL MODULES HAVE ALLPASSED THE ENVIRONMENTAL TESTINGSTANDARDS LISTED BELOW
DSECONFIGURATIONSUITE SOFTWARE
DSE’S CONFIGURATION SUITE IS A MODULAR SOFTWARE PLATFORMDEVELOPED TO PROVIDE A TOOL FOR PROGRAMMING OUR PCSOFTWARE-COMPATIBLE CONTROL MODULES*. AS WITH ALL DSEPRODUCTS THE CONFIGURATION SUITE IS DESIGNEDWITH THE USERIN MIND AND IS EXTREMELY SIMPLE TO INSTALL AND OPERATE.CONFIGURATIONS CAN EASILY BE DOWNLOADED AND UPLOADEDBETWEENMODULES AND COMPUTERS. THE SOFTWARE ISINTELLIGENT IN ITS DESIGN, ONLY DISPLAYING THE PARAMETERSREQUIRED FOR THE MODULE BEING PROGRAMMED.
BY CREATING A SOFTWARE PLATFORM THAT IS GENERIC ACROSS DSECONTROL MODULES, THE USER CAN BECOME FAMILIAR WITH ITSSTRUCTURE AND BE CONFIDENT WHEN IT COMES TO PROGRAMMING,NO MATTER WHAT MODULE IS BEING USED. ALL FUTUREDEVELOPMENTS THAT HAVE A REQUIREMENT FOR PC SOFTWARECONFIGURATIONWILL BE DESIGNED TOWORKWITH THECONFIGURATION SUITE.
®
KEY FEATURES– Stores multiple configurations– Fast connection between PC
and control modules– Logical screen layouts– Software is license free– Software communicates with
control modules viaindustry-standard USB cable
– Windows XP and Vista compatible– Logical screen layouts make it
easy to configure modules– Latest versions of the software
can be downloaded direct fromthe DSE website
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*Refer to individual module data sheets for DSE Configuration Suite software compatibility.