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(217) 352-9330 | [email protected] | artisantg.com -~ ARTISAN ® ~I TECHNOLOGY GROUP Your definitive source for quality pre-owned equipment. Artisan Technology Group Full-service, independent repair center with experienced engineers and technicians on staff. We buy your excess, underutilized, and idle equipment along with credit for buybacks and trade-ins . Custom engineering so your equipment works exactly as you specify. Critical and expedited services Leasing / Rentals/ Demos • In stock/ Ready-to-ship !TAR-certified secure asset solutions Expert team I Trust guarantee I 100% satisfaction A ll trademarks, brand names, and br ands appearing herein are the property of their respecti ve owners. Find the Bosch / Rexroth / Indramat TDM 3.2-020-300-W0 at our website: Click HERE
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  • (217) 352-9330 | [email protected] | artisantg.com

    -~ ARTISAN® ~I TECHNOLOGY GROUP Your definitive source for quality pre-owned equipment.

    Artisan Technology Group

    Full-service, independent repair center with experienced engineers and technicians on staff.

    We buy your excess, underutilized, and idle equipment along with credit for buybacks and trade-ins.

    Custom engineering so your equipment works exactly as you specify.

    • Critical and expedited services • Leasing / Rentals/ Demos

    • In stock/ Ready-to-ship • !TAR-certified secure asset solutions

    Expert team I Trust guarantee I 100% satisfaction All trademarks, brand names, and brands appearing herein are the property of their respective owners.

    Find the Bosch / Rexroth / Indramat TDM 3.2-020-300-W0 at our website: Click HERE

    tel:2173529330mailto:[email protected]://artisantg.comhttps://www.artisantg.com/PLC/77360-3/Bosch-Rexroth-Indramat-TDM-3-2-020-300-W0-AC-Servo-Controllerhttps://www.artisantg.com/PLC/77360-3/Bosch-Rexroth-Indramat-TDM-3-2-020-300-W0-AC-Servo-Controller

  • Starting Lockout Functionin TDM Servo Drive Modules

    DOK-ANAX**-TDM*ANL*FKT-ANW1-EN-P

    Applications manual

    mannesmannRexroth

    engineering

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  • 2 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Title:

    Type of Documentation:

    Doc. No.:

    Internal File Ref.:

    Replaces:

    The purposeof this document

    Copyright:

    Validity:

    Copying of this document, and giving it to others and the use orcommunication of the contents thereof without express authority areforbidden. Offenders are liable to the payment of damages. All rightsare reserved in the event of the grant of a patent or the registrationof a utility model or design.

    We reserve the right to make changes to the documents and inproduct delivery.

    About this Documentation

    Starting Lockout Function in TDM Servo Drive Modules

    Application Manual

    9.555.012.4-05 EN / 4/94

    File No. 4 / •startinglockout TDM EN

    9.555.012.4-03 DE / 3/93

    This document serves:

    – to define possible application and operating conditions

    – to assist in project planning and installation

    – the commissioning and monitoring of the starting lockout function

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  • 3• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    Please note the guidelines outlined in Section 3 prior tocommissioning the starting lockout!

    Table of Contents

    Table of Contents Page

    1. Possible applications of the starting lockout 7

    1.1. A safe way to power down separateworking areas in machinery or plant ................................... 7

    1.2. Operating individual axes during installation .................... 10

    2. How the starting lockout works 11

    2.1. The function of the motor control ...................................... 11

    2.2. Using the starting lockout signal to safelypower down the motor ...................................................... 11

    3. Installation and operating guidelines 14

    3.1. Application guidelines for disconnecting the power mains,standstills and securing against unintentional start-ups ... 14

    3.1.1. Using the master switch to disconnect the mains ............. 14

    3.1.2. Using the mains contactor to disconnect the mains ......... 14

    3.1.3. Using the starting lockout to secure against intentionalstart ups ............................................................................14

    3.2. Connecting terminals ....................................................... 15

    3.3. Sequence and procedures when using the startinglockout ...............................................................................16

    3.4. Testing ..............................................................................19

    3.5. Examples of appliations .................................................... 19

    4. Controller types and related plans 23

    4.1. Summary of the types of controllers ................................ 23

    4.2. Frontal view .......................................................................24

    4.3. Dimensional data .............................................................. 29

    4.4. Installation dimensions...................................................... 31

    4.5. Terminal interconnect diagrams ....................................... 34

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  • 4 TDM Starting Lockout • 9.555.012.4-05 •4/94 •Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

  • 5• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    1.1. A safe way to powerdown separate working areasin machinery or plant

    1. Applications

    Production systems, transfer lines and machine tools often consist ofspatially separated working areas, e.g., processing units, transport,handling and storage systems (see Figure 3).

    It is frequently necessary for personnel to either work or accesssomething in one working area while machinery is running in anadjacent working area. This means that the drive axes within anindividual’s working area must be secured against any uninten-tional motions so that an individual is not at risk from dangerousdrive motions caused by a fault somewhere else in the facility.

    If the drive axes in adjacent working areas and in the danger zone arecentrally connected to the power mains by a supply unit (e.g., supplymodules TVM, KDV, TVD, KVR), then each direct-drive motor mustbe individually secured against unintentional motions. The dangerzone is the area in which the individual is working.

    The starting lockout built into every INDRAMAT drive module makesit easy to safely power down the motor of each axis with a simpleswitch. This switch disconnects the output stage from the controlelectronics with the use of a relay in the hardware. The user gains thefollowing advantages:

    1. Savings in cost and spaceA single power supply unit can feed the drive axes of severalworking areas. Individual power supply units are not needed foreach drive axes in every spatially separated working area.

    In several applications, a large three-phase motor contactor withone or two axes is built into the motor supply lines. The motorcontactors make it possible to safely switch off these axis motors,and to use only one supply unit to operate all drives.

    This function is now easy to perform without a power contactor onthe drive module by controlling the starting lockout input. Thisrepresents a savings in cost and space in the control cabinet.

    1. Possible applications of the starting lockout

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  • 6 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    2. Increased safety and reliability:

    Personnel safety and facility reliability are increased because amains contactor is not needed to disconnect the motor from thedrive module.

    – Eliminated are breakdowns caused by frequent switching, gum-ming or burning of the contacts of this contactor due to high loadcurrents.

    The danger of damage to the motor mains contacts from improperhandling or commissioning is eliminated.

    – The motors no longer brake uncontrolled with a power failure.

    A motor contactor without a mechanical locking mechanism isdropped in a power failure. This means the motor will idle and theDC bus energy cannot be used for braking.

    – The existing mains contactor is presently used to secure againstunintentional motions. It is switched on and off once during everyduty cycle. With a starting lockout in an INDRAMAT drive modulethe mains contactor does not need to be frequently switched, i.e.,with every cycle. It is only used with E-stops, for maintenance andinspection work throughout the plant, and with every total shut-down. There is less wear and tear, and failures occur lessfrequently.

    – If two faults occur simultaneously, then a motor can run upuncontrolled if a motor contactor is used to secure against uninten-tional motions .

    Example:

    – speed command voltage at maximum due to fault in NC, and,

    – the motor contactor fails.

    In the unlikely event that two faults occur simultaneously in thepower supply, then the motor will only jerk if an internal startinglockout is in the INDRAMAT drive amplifier.

    The internal control circuits and the output stage control areinternally locked for additional safety. An external motor contactordoes not ensure an additional internal locking of the drive electron-ics.

    1. Applications

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  • 7• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    1. Applications

    – The drive is secured by applying power to the starting lockoutinput. This meets the following safety requirements:

    I. Quickest possible standstillThe drives must be brought to a standstill „as quickly as possible“in an emergency, in other words, in a dangerous situation (VDEGuidelines 0113/EN 60204, Part 1, Para. 5.6.1).

    If an external voltage failure should occur in the control circuit of theAS starting lockout while the motor is rotating, then the drive is notswitched off and cannot continue to run. If a drive is running orsomething is being processed at the time this happens, no tool orworkpiece will be damaged once the drive is cleared.There can be a controlled electrical shutdown of the drives via theNC and the drive module.

    II. No automatic restartsThe drives cannot automatically restart when power is reappliedto the starting lockout input (VDE 0113/EN 60204, Part 1, Para.5.4, VDI 2853, Sec. 3.1.2.3). The drives are blocked.

    III. Remaining in a safe state with a faultA drive will remain in a safe state even with a fault, e.g., the controlvoltage drops off at the lockout input. This is in accordance with theGuidelines VDE 0113/EN 60204, Part 1, Para. 5.7.2 („Specialcurrent circuits that serve safety purposes must take on theirsecure state in the event of a failure.“), and VDE 2853, Para.3.1.2.1.1.

    This condition is met because

    – the controller enable signal and the command input keep the driveblocked, and,

    – once the fault has occurred, the mains contactor immediatelydisconnects the power supply unit from the mains via the mainscontactor by the acknowledgement contact on the drive controller.This completely switches all drives dead.

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  • 8 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    1.2. Operating individual axesduring installation

    Drives are frequently run individually during installation. In this caseas well, personnel is often found within the danger zone. Generally,the acknowledgement switch is used to switch on the mains contactorto operate the axes. The mains contactor is then switched off againif unwanted movement occurs, or at the end of an operation.

    The safety of personnel within a danger zone is increased, if thestarting lockout is additionally built into INDRAMAT’s drive modules.It helps to secure against unwanted starts during installation . Thisis possible because the internal, forcibly-connected contacts meanthat the axes not being run can be additionally blocked.

    In addition, using this relay to switch the motors on and off reduceswear and tear. In effect, it also increases reliability and safety.

    1. Applications

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  • 9• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    2.1. Motor controller function

    2. How the StartingLockout Works

    2. How the Starting Lockout Works

    The power for motor current and thus the torque are advanced via thefinal output stage (driver) of the drive module. The extent of thecurrent in the three phases of the three-phase motor is transmitted bythe controller electronics to the final output stage in the form of aswitch-mode pulse-width modulated signal.

    In this case, the controller electronics serve the following purpose:

    The greater the width of the pulse or the switch-mode ratio, thegreater the motor current. The three currents in the three phases ofthe motor must additionally be adjusted, in terms of amount andphase position, to the rotor position given at that point in time, forsufficient torque to be produced.

    There can be no motor revolutions at the motor shaft if there is nopulse-width modulated signal at the final output stage.

    The signal at terminals AS1-AS2 of INDRAMAT’s drive moduleactivates an internal relay which has two forcibly-connected contacts(see Fig. 1). The relay has been quality controlled.

    – The first contact of this relay separates the internal controller voltageof the final output stage in the hardware.

    – The control and controller electronics are simultaneously and addi-tionally blocked. This achieves double redundancy.

    – The second contact (acknowledgement contact) signals the activa-tion of the first contact to the outside.

    A disconnection of the output stage controller is signalled via thisadditional acknowledgement contact (contact) ASQ-ASQ, to verifywhether the relay has actually been activated or not. This contact isforcibly-connected to the primary contact.

    A relay failure or a wire break in the conductors to the starting lockoutinputs AS1-AS2 is immediately recognized by this zero-potentialacknowledgement contact in the external control. The central mainscontactor is then immediately disconnected.

    This means it is not possible, in the event of a fault and given allconceivable possibilities, that a switch-mode motor current (alternat-ing current) could be produced within the electrical facilities of themachine which could make the motor move.

    It is also not possible for a current to flow through the motor even whena fault occurs in one of the six final output stages. The drive does notmove. This fault is immediately acknowledged

    – as soon as personnel has moved out of the danger zone,

    – when the machine or sector of the facility has been properlyreblocked.

    2.2. Using the starting lock-out signal to secure poweroff

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  • 10 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    and the drive is reactivated

    – by disconnecting starting lockout inputs AS1-AS2,

    – by electronically enabling the controller amplifier, and,

    – by entering the speed set-point.

    This fault causes an excessively high current which triggers aresponse from the fuses in the drive module. Then the mainscontactor disconnects all drives from the mains. Message „BS“ on thedefective drive module also displays the fault overccurrent.

    2. How the Starting Lockout Works

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  • 11• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    M

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    S2

    AS

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    AS

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    AS

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    ~M ~

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    SQ

    Figure 1: How the starting lockout works

    2. How the Starting Lockout Works

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  • 12 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    It is not permitted in these cases to just disconnect the mainscontactor or activate the starting lockout.

    3. Installation andOperating Guidelines

    3.1. Guidelines fordisconnecting the mains,for shutdowns and securingagainst unwanted starts

    The NC and the drive module cannot be used to operate thedrives once the starting lockout has been activated. Themotor is torque-free. A controlled operation of the axes is nolonger possible.

    During the planning stage and at that time when the machineis commissioned it should be determined that the startinglockout can only be activated when the motor is standingstill. This applies to those cases where a torque-free operationof the drive can cause damage. It is therefore necessary withhanging axes to tightly clamp the axis before activating themechanical brake.

    3. Installation and Operating Guidelines

    The master switch must be used to disconnect all of the machine’selectrical equipment from the mains in the following instances:

    – when cleaning the machine

    – for maintenance and repairs

    – prior to long breaks in operation

    3.1.1. Using the master switchto disconnect the mains

    The master switch must adhere to the guidelines outlined in EN60204/VDE 0113, Sec. 5.6.2. It is of extreme importance that it canbe locked into an off position.

    In an emergency off/emergency stop situation the mains contactormust be disconnected directly so that all main current circuits areswitched to zero potential. Those main current circuits that servesafety purposes must be disconnected first, but not until thesemeasures have been concluded.An emergency off situation is defined as danger to either personnelor machinery in the presence of several faults or problems.

    The starting lockout exclusively serves to secure the attached motorsagainst unintentional starts caused by a fault. Activating it while themotor is running does not automatically guarantee that the drives willbe safely shutdown.

    3.1.2. Using the mainscontactor to disconnect themains

    3.1.3. Using the startinglockout to secure againstunwanted starts

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  • 13• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    3.2. Connecting Terminals

    Terminal Function Connected valuedesignation

    AS1 - AS2 Controller for activating Voltage: 20…30 volts DCthe starting lockout. Current: 20 mA DC at 24 voltsThe red light-emitting diode „AS“ is lit up Power: 0,5 wattswhen the starting lockout is activated:

    ASQ - ASQ Acknowledgement contact at zero Contact load: 24 volts, 1 amp.potential (make contact). It acknowledgesactivation to an externalcontroller/monitor.

    TMI - TMI (1) Motor thermostat contactconnection. Evaluated in theservo drive module.

    TMO - TMO (1) Output message Contact load: 24 volts, 1 amp.„motor excess temperature“.Relay contact opens if motortemperature too high.

    BRI+ - BRI- (1) Input for controller voltage for 24 Volt ± 10%motor blocking brake.

    BRO+ - BRO- (1) Motor blocking brake connection,in acc. with connection plan.

    1) Not in TDM 1.3.

    3. Installation and Operating Guidelines

    It is not possible to use (only) the starting lock in the following cases:

    – for the purpose of electrically separating the motor from the powervoltage of the drive module, e.g., when exchanging motors;

    – for any other maintenance, repair or cleaning work on the machine.

    A master switch is used to disconnect the mains (see Section 3.1.1).

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  • 14 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    3. Installation and Operating Guidelines

    The function and reliability of the starting lockout in its interaction withall other system components of the machine or facility are only asgood and as safe as the extent to which the following guidelines weretaken into consideration during planning and were checked duringthe commissioning of the machine.

    Figure 2 outlines the chronological sequence:

    1. Shutdown drives:

    The drives which are to be shutdown must first be brought to restbefore the starting lockout can be activated.

    The starting lockout can only be used where a torque-free slowingdown can cause damage, and can only be activated when the motoris standing still. It is otherwise not possible to electrically shutdown arunning drive with the use of a drive module.

    A starting lockout should only be activated, even when the motor isrunning, if a safe slowing down without a brake via the drive moduleis guaranteed.

    2. Drive electronically blocked:

    The speed set-point input (terminals E1-E2, E3-OVM, E4-OVM)must be set to zero, and the controller enable input signal (terminalRF) of the drive amplifier must be connected to OVM. This increasesboth safety and redundancy.

    3. Activating the starting lockout:

    A voltage of 20 ... 30 volts must be placed between the input terminalsAS1-AS2 to activate the starting lockout (0.5 watts at 24 volts ofapplied voltage).The switching of the starting lockout relay in the drive amplifier ishereby confirmed to the external controller by closing the potential-free acknowledgement contact (output ASQ-ASQ).

    The red diode „AS“ on the front plate lights up simultaneously.

    4. Commissioning operation:

    If one or several axes are to be operated during the commissioningoperation with protective devices cancelled, then this should only bepossible if qualified personnel enable this type of operation with a keyswitch.

    All drives must otherwise be disconnected from the mains via theemergency off circuit, in this case automatically. The respectivecommissioning guidelines must be followed.

    5. Cancelling the protective devices

    The protective devices for the drive’s defined danger zone can nowbe cancelled. Guard doors can, for example, be opened, locks andcutoffs for the danger zone can be cancelled.

    3.3. Sequence and cyclewhen using the starting lock-out

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  • 15• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    3. Installation and Operating Guidelines

    Once the protective devices have been cancelled, then the automaticemergency stop must be immediately activated if one of the followingfaults occur. All the drives connected to the central supply module arehalted and hereby disconnected from the mains via the mainscontactor:

    – Activation of the starting lockout is not acknowledged. The acknowl-edgement contact (output ASQ-ASQ) remains open. The emer-gency off circuit must open because it is necessary for the externalcontroller to definitely recognize this fault.Possible causes: The controller signal does not arrive at input AS1-AS2 of the drive amplifier, or the internal starting lockout relay isdefective.

    – There is a fault in the acknowledgement line between output ASQ-ASQ and the external controller, which evaluates the acknowledge-ment via this acknowledgement contact. Or there is a fault in thecontroller itself.

    6. Access ready:

    Once all the preceding steps have been performed and checked, thenall the drives in the disconnected working area have been securedagainst unwanted movement.It is now possible for personnel to enter this zone and access theequipment.

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  • 16 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Mechanical brakes jammed

    E1

    E2

    RF

    0VM

    AS1

    AS2

    ASQ

    ASQ

    Controller

    Emergency off circuit, mains disconnect

    Speed set-pointn(set-point) atinput E1 - E2

    Controller enable signal at terminal RF

    Starting lockout input signal at terminalAS1 - AS2

    t

    t0.5 sec.

    NC stop: end of operation

    drives haltedn(set-point) = 0

    Controller enable signal RF off

    Drives halted and electronically locked

    t

    Starting lockout AS activated

    t

    t

    Doors open,protective device cancelled

    AS

    /Zei

    t

    Servo drive module

    n(set-point)

    Set-point default(e.g. from NC)

    max. 0.2 sec.

    3. Installation and Operating Guidelines

    Figure 2: Chronological sequence when using the starting lockout

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  • 17• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    3.4. Test

    3. Installation and Operating Guidelines

    The following tests should be performed on each drive in sequenceafter each initial commissioning and at set intervals during operation.No personnel should be within the danger zone during these tests.

    1. Shutdown all drives.

    2. The starting lockout is activated by supplying voltage to terminalsAS1-AS2. Check whether the motor is now torque-free.

    3. Cancel all protective devices, by opening the safety doors forexample.

    4. As a test, clamp off the line at input AS1.

    In this case, the mains contactor must immediately disconnect thecentral supply module with its attached drives from the mains.This function is guaranteed by the control circuit foreseen in thedesign.

    5. All possible faults which could occur should be simulated individu-ally:

    – in the acknowledgement lines between input ASQ-ASQ and theexternal controller, and,

    – in the evaluation of this signal in this controler.

    The following should be checked for each simulated fault:All drives running within the danger zone must be halted as quicklyas possible, and the mains contact has to disconnect the centralsupply module with its attached drives from the mains.

    In those cases where this does not happen when there is a fault,appropriate measures need to be taken to exclude these faults tothe greatest possible extent, or trigger a sufficient emergency offrelease.

    6. If it is possible to activate the starting lockout even with the drivesrunning (for example, at the control panel), then it needs to bechecked whether, by activating the starting lockout with runningdrives, a dangerous situation can develop if the drives run outtorque-free in every operating state.

    Figure 3 outlines two spatially separated working areas equipped withtwo or three drive axes.

    Figure 4 demonstrates the controller circuit principle with minimumeffort:

    – Acknowledgement contact ASQ-ASQ has been, like the door con-tact, integrated into the control circuit for the emergency off se-quence.

    – Auxiliary contact K3 signals that the drives are ready to operate andready for use.

    3.5. Application Examples

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  • 18 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Access door

    Mains

    Working area I Working area II

    Enclosure and limitations of the

    danger zone

    Door lock

    Door lock

    Supplymodule

    Drivemodule

    Mains contactor K1

    Bb 1

    AS

    1

    AS

    2

    AS

    Q

    AS

    Q

    Drive 1 Drive 2 Drive 3 Drive 4 Drive 5

    AS

    /Prin

    z

    Drivemodule

    AS

    1

    AS

    2

    AS

    Q

    AS

    Q

    AS

    1

    AS

    2

    AS

    Q

    AS

    Q

    Drivemodule

    AS

    1

    AS

    2

    AS

    Q

    AS

    Q

    Drivemodule

    AS

    1

    AS

    2

    AS

    Q

    AS

    Q

    AS

    Q

    Drivemodule

    AS

    1

    AS

    2

    AS

    Q

    AS

    Q

    Figure 3: A sketch outlining the starting lockout applications using the example ofseparated working areas.

    3. Installation and Operating Guidelines

    In accordance with VDE 0113/EN 60204, auxiliary contactor K4 ismade up of a relay with multichanel design which assures that contactK4 will open even in the presence of a fault.

    It it evident that the mains contactor drops off with a fault (=doorcontact and acknowledgement contact ASQ-ASQ open), and thedrive package is disconnected from the mains.

    The controller enable signal of the drive module and the set-point canhereby be simultaneously set to zero. The running drives will thenbrake and their energy will be fed into the d.c. voltage link circuit.

    Additionally shown is the possibility of manual operations using thekey and acknowledgement switches.

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  • 19• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    Figure 4: Examples of starting lockout applications: Controller circuitry of Fig. 3.

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    ncy-

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    p

    Off

    On

    Mul

    ticha

    nnel

    au

    xilia

    ry

    rela

    ys w

    ith

    cont

    act

    mon

    itorin

    g

    Mai

    ns

    cont

    acto

    r K

    1230

    V~

    AS/manuell

    AS

    Q

    AS

    Q

    K4A

    SQ

    AS

    Q

    AS

    QA

    S2

    AS

    2A

    S2

    AS

    2A

    S2

    AS

    1A

    S1

    AS

    1A

    S1

    AS

    1K

    3

    K3

    3. Installation and Operating Guidelines

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  • 20 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Kb

    Kc

    Ka

    Kc

    Kb

    Ka

    On

    Emergency off

    Off

    Ka

    On

    Emergency off

    Off

    KbKc

    AS/K4/A+B

    Kc

    Kb

    Ka

    Ka

    Kb

    Kc

    Kc

    Kb

    Ka

    Variant A:

    Variant B (no contact in this design):

    Figure 5: Examples of applications for the multichannel design of auxiliary relayK4 in Fig. 4.

    3. Installation and Operating Guidelines

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  • 21• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    4. Controller typesand related plans

    The following servo drive modules with starting lockout are availablein addition to standard controllers (without starting lockout).

    Standard controller Controller type

    (without starting lockout) with starting lockout

    TDM 1 TDM 1.3 (2)

    TDM 3 TDM 3.3(1) (2)

    TDM 4 TDM 4.3(1) (2)

    --------- TDM 6.1(1)

    --------- TDM 7.1(1)

    (1) It is possible with these controllers to attach a motor thermostatcontact and the controller for the blocking brake (see Chapter3.2).

    (2) The additional plug-in terminal is plugged into the unit upondelivery and is, therefore, not a part of the connecting accessoriesE...-TDM. In other words, both the standard unit and the unitwith starting lockout have the same connecting accessories.

    Related plansPlan Servo drive module with Figures

    starting lockout

    Front view TDM 1.3 Fig. 6TDM 3.3 Fig. 7TDM 4.3 Fig. 8TDM 6.1 Fig. 9TDM 7.1 Fig. 10

    Dimension TDM 1.3 Fig. 11sheet TDM 3.3 Fig. 12

    TDM 4.3 Fig. 12TDM 6.1 Fig. 12TDM 7.1 Fig. 12

    Mounting TDM 1.3 Fig. 13dimensions TDM 3.3 Fig. 14

    TDM 4.3 Fig. 14TDM 6.1 Fig. 14TDM 7.1 Fig. 14

    Fan dimensions TDM 3.3 Fig. 15for TDM 4.3 Fig. 15

    TDM 6.1 Fig. 15TDM 7.1 Fig. 15

    Connection plan TDM 1.3 Fig. 16TDM 3.3 Fig. 17TDM 4.3 Fig. 18TDM 6.1 Fig. 19TDM 7.1 Fig. 20

    4. Controller types and related plans

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  • 22 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    +15

    V

    0VM

    -15V

    Tach

    o

    BLC

    1

    BLC

    2

    BLC

    3

    0VM

    X5

    X6

    ZERO ADJ

    RESET

    S1

    X8

    L+

    L-

    A3

    A2

    A1

    POSITION FOR OPERATING PARAMETERPROGRAMMING MODULE, PLUG INCORRECT MODULE, BEFORE START UPPlatz für Betriebsdaten-Programmierungs-modul. Vor dem Einschalten korrektesModul einstecken.

    TDM ...-100-300-W0236226 K39/91

    CONTROLLERAC SERVO

    SN240060-02029 A01

    X1

    X2

    Servo drive module

    Electrical connecting accessoriesand programming module

    AC

    PO

    WE

    R O

    UT

    PU

    T

    DA

    NG

    ER

    HIG

    H V

    OLT

    AG

    EM

    otor

    ansc

    hluß

    WARNING300 VDC INPUT

    DISCHARGE TIMEEntladezeit > 1 Min.

    POWER SUPPLY OUTPUTVOLTAGE RATING, MUST

    NOT EXCEED POWERINPUT VOLTAGE DATA

    Nur mit Versorgungseinheitgleicher od. kleinerer POWER-Spannungsangabe betreiben

    +24V±15VBLC1BLC2BLC3

    TachoPOWER

    RFBbTSBS

    Offset

    adjust

    E3

    E1

    E4

    E2

    Bb

    Bb

    RF

    +15

    V

    -15V Ired MA

    Tsen

    se

    0VM

    0VM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

    1 2 3 4 5 6 7 8 9 10

    FrontanTDM13

    Busbars

    Bus terminal X1

    Programming module MOD with rating plate

    Plug-in terminals 1 2 3 4

    AS

    1

    AS

    2

    AS

    Q

    AS

    Q

    X9

    1 2 3 4

    Contr.: TDM 1.3-100-300-W1Motor: MAC 112D-.-FD-.-CCurrent (A): peak/cont.: 100/75Operating rpm: 2000 MA: 0,05 V/A

    MOD 1/1X077-002Input rpm/VE1/E2 2000/10E3 2000/10E4 2000/10

    OPERATING PARAMETER: PROGRAMMING MODULE

    ATTENTION: MOTOR AND CONTROLLER-TYPE INDICATED ON THE MODULE MUST AGREE

    WITH THE DEVISES IN USE. OTHERWISE LACK OF PERFORMANCE

    AND DANGER OF DAMAGE MAY OCCUR

    Betriebsdaten-Programmierungsmodul

    Achtung : Motor- und Verstärkertypenangaben müssen mit der

    Installation übereinstimmen, sonst Schädigungsgefahr.

    AS

    1 2 3 4 5 6 7 8 9 10

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

    ATTENTION!NEVER REMOVE OR INSTALL THISPLUG WHILE VOLTAGE IS APPLIED.BLACK CABLE ON THE BOTTOM!Verbindung nie unter Spannunglösen bzw. stecken.Schwarze Leitung immer unten!

    Figure 6: Front view of TDM 1.3

    4. Controller types and related plans

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  • 23• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    Figure 7: Front view of TDM 3.3

    ZERO ADJ

    RESETS1

    X8

    L+

    L-

    A3

    A2

    A1

    PO

    SIT

    ION

    FO

    R O

    PE

    RAT

    ING

    PA

    RA

    ME

    TE

    RP

    RO

    GR

    AM

    MIN

    G M

    OD

    ULE

    , PLU

    G IN

    CO

    RR

    EC

    T M

    OD

    ULE

    , BE

    FO

    RE

    STA

    RT

    UP

    Pla

    tz fü

    r B

    etrie

    bsda

    ten-

    Pro

    gram

    mie

    rung

    s-m

    odul

    . Vor

    dem

    Ein

    scha

    lten

    korr

    ekte

    sM

    odul

    ein

    stec

    ken.

    CONTROLLERAC SERVO

    X1

    Servo drive module

    Electrical connecting accessoriesand programming module

    TDM 3.3-020-300-W0236226 K39/91

    SN240060-02029 A01

    DA

    NG

    ER

    HIG

    H V

    OLT

    AG

    ED

    O N

    OT

    OP

    ER

    ATE

    WIT

    HO

    UT

    PO

    WE

    R

    Spannungs- undisolationsgeprüft

    nach DIN VDE 0160

    +24V±15VBLC1

    BLC2BLC3TachoPWRRFBbTS

    BS

    Offset

    adjust

    FrontanTDM33

    Inputs and outputs

    Feedback

    Inputs and outputs

    1 2 3 4 5 6 7 8 9

    1 2 3 4 5 6 7 8 9 10

    1 2 3 4 5 6 7 8 9 10 11 12 13

    E1

    E2

    E3

    E4

    +15

    VM

    +15

    VM

    Ired

    0VM

    FB MA

    Iist

    Tsen

    se

    1 2 3 4 5 6 7 8 9 10

    Bb

    -15V

    M0V

    M

    RF

    Bb

    +24

    VL

    0VL

    1 2 3 4 5 6 7 8 9

    +15

    VM

    -15V

    M0V

    M

    0VM

    BLC

    2B

    LC 1

    BLC

    3

    Tach

    o

    X41

    X42

    X43

    Contr.: TDM 3.3-020-300-W0Motor: MAC 090A-.-ZD-.-CCurrent (A): peak/cont.: 20/15Operating rpm: 2000 MA: 0,375 V/AInput rpm/V: E1/E2: 2000/10E3: 3000/10 E4: 1500/10

    MOD 13/1X012-002

    OPERATING PARAMETER: PROGRAMMING MODULEATTENTION: MOTOR AND CONTROLLER-TYPE INDICATED ON THEMODULE MUST AGREEWITH THE DEVISES IN USE. OTHERWISE LACK OF PERFORMANCEAND DANGER OF DAMAGE MAY OCCUR

    Betriebsdaten-ProgrammierungsmodulAchtung : Motor- und Verstärkertypenangaben müssen mit derInstallation übereinstimmen, sonst Schädigungsgefahr.

    MO

    TOR

    PO

    WE

    R

    Mot

    oran

    schl

    300

    VD

    C IN

    PU

    T

    DIS

    CH

    AR

    GE

    TIM

    EE

    ntla

    deze

    it >

    1 M

    in.

    AS

    Busbars

    Bus terminal X1

    Programming module MOD with rating plate

    Plug-in terminals

    1 2 3 4 5 6 7 8 9 10 11 12 13

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15A

    SQ

    AS

    QA

    S2

    AS

    1fr

    ei

    TM

    OT

    MO

    BR

    I+B

    RI-

    BR

    O-

    BR

    O+

    TM

    IT

    MI

    Plug-in terminals

    ATTENTION!NEVER REMOVE OR INSTALL THISPLUG WHILE VOLTAGE IS APPLIED.BLACK CABLE ON THE BOTTOM!Verbindung nie unter Spannunglösen bzw. stecken.Schwarze Leitung immer unten!

    4. Controller types and related plans

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  • 24 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Figure 8: Front view of TDM 4.3

    ZERO ADJ

    RESETS1

    X8

    L+

    L-

    A3

    A2

    A1

    PO

    SIT

    ION

    FO

    R O

    PE

    RAT

    ING

    PA

    RA

    ME

    TE

    RP

    RO

    GR

    AM

    MIN

    G M

    OD

    ULE

    , PLU

    G IN

    CO

    RR

    EC

    T M

    OD

    ULE

    , BE

    FO

    RE

    STA

    RT

    UP

    Pla

    tz fü

    r B

    etrie

    bsda

    ten-

    Pro

    gram

    mie

    rung

    s-m

    odul

    . Vor

    dem

    Ein

    scha

    lten

    korr

    ekte

    sM

    odul

    ein

    stec

    ken.

    CONTROLLERAC SERVO

    X1

    Servo drive module

    Electrical connection accessoriesand programming module

    TDM 4.3-020-300-W0236226 K39/91

    SN241060-02030 A01

    DA

    NG

    ER

    HIG

    H V

    OLT

    AG

    ED

    O N

    OT

    OP

    ER

    ATE

    WIT

    HO

    UT

    PO

    WE

    R

    Spannungs- undisolationsgeprüft

    nach DIN VDE 0160

    +24V±15VBLC1

    BLC2BLC3TachoPWRRFBbTS

    BS

    Offset

    adjust

    FrontanTDM43

    Inputs and outputs

    Feedback

    Inputs and outputs1 2 3 4 5 6 7 8 9 10 11 12 13

    E1

    E2

    E3

    E4

    +15

    VM

    +15

    VM

    Ired

    0VM

    FB

    MA

    Iist

    Tsen

    se

    1 2 3 4 5 6 7 8 9

    Bb

    -15V

    M0V

    M

    RF

    Bb

    24V

    L0V

    L

    1 2 3 4 5 6 7 8 9 10

    T 0

    T 2

    T 1

    0VM

    HS

    2H

    S 1

    HS

    3X48

    X50

    X49

    MO

    TOR

    PO

    WE

    R

    Mot

    oran

    schl

    300

    VD

    C IN

    PU

    T

    DIS

    CH

    AR

    GE

    TIM

    EE

    ntla

    deze

    it >

    1 M

    in.

    ASBusbars

    Bus terminal X1

    Programming module MOD with rating plate

    Plug-in terminals

    T 3

    +15

    VM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

    AS

    QA

    SQ

    AS

    2A

    S1

    frei

    TM

    OT

    MO

    BR

    I+B

    RI-

    BR

    O-

    BR

    O+

    TM

    IT

    MI

    Plug-in terminals

    1 2 3 4 5 6 7 8 9

    1 2 3 4 5 6 7 8 9 10

    1 2 3 4 5 6 7 8 9 10 11 12 13

    Contr.: TDM 4.3-020-300-W0Motor: MAC 025C-.-QS-.-ECurrent (A): peak/cont.: 14/7Operating rpm: 10000 MA: 0,375 V/AInput rpm/V: E1/E2: 10000/10E3: 10000/10 E4: ----------

    MOD 17/1X001-193

    OPERATING PARAMETER: PROGRAMMING MODULEATTENTION: MOTOR AND CONTROLLER-TYPE INDICATED ON THEMODULE MUST AGREEWITH THE DEVISES IN USE. OTHERWISE LACK OF PERFORMANCEAND DANGER OF DAMAGE MAY OCCUR

    Betriebsdaten-ProgrammierungsmodulAchtung : Motor- und Verstärkertypenangaben müssen mit derInstallation übereinstimmen, sonst Schädigungsgefahr.

    ATTENTION!NEVER REMOVE OR INSTALL THISPLUG WHILE VOLTAGE IS APPLIED.BLACK CABLE ON THE BOTTOM!Verbindung nie unter Spannunglösen bzw. stecken.Schwarze Leitung immer unten!

    4. Controller types and related plans

    Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

  • 25• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    Figure 9: Front view of TDM 6.1

    ZERO ADJ

    RESETS1

    X8

    L+

    L-

    A3

    A2

    A1

    PO

    SIT

    ION

    FO

    R O

    PE

    RAT

    ING

    PA

    RA

    ME

    TE

    RP

    RO

    GR

    AM

    MIN

    G M

    OD

    ULE

    , PLU

    G IN

    CO

    RR

    EC

    T M

    OD

    ULE

    , BE

    FO

    RE

    STA

    RT

    UP

    Pla

    tz fü

    r B

    etrie

    bsda

    ten-

    Pro

    gram

    mie

    rung

    s-m

    odul

    . Vor

    dem

    Ein

    scha

    lten

    korr

    ekte

    sM

    odul

    ein

    stec

    ken.

    CONTROLLERAC SERVO

    X1

    Servo drive module

    Electrical connection accessoriesand programming module

    TDM 6.1-020-300-W0236226 K39/91

    SN240060-02029 A01

    DA

    NG

    ER

    HIG

    H V

    OLT

    AG

    ED

    O N

    OT

    OP

    ER

    ATE

    WIT

    HO

    UT

    PO

    WE

    R

    Spannungs- undisolationsgeprüft

    nach DIN VDE 0160

    +24V±15VBLC1

    BLC2BLC3TachoPWRRFBbTS

    BS

    Offset

    adjust

    FrontanTDM6

    Inputs and outputs

    Feedback

    Inputs and outputs

    1 2 3 4 5 6 7 8 9

    1 2 3 4 5 6 7 8 9 10

    1 2 3 4 5 6 7 8 9 10 11 12 13

    E1

    E2

    E3

    E4

    +15

    VM

    +15

    VM

    Ired

    0VM

    FB MA

    Iist

    Tsen

    se

    1 2 3 4 5 6 7 8 9 10

    Bb

    -15V

    M0V

    M

    RF

    Bb

    +24

    VL

    0VL

    1 2 3 4 5 6 7 8 9

    +15

    VM

    -15V

    M0V

    M

    0VM

    BLC

    2B

    LC 1

    BLC

    3

    Tach

    o

    X41

    X42

    X43

    Contr.: TDM 6.1-020-300-W0Motor: MAC 090A-.-ZD-.-CCurrent (A): peak/cont.: 20/15Operating rpm: 2000 MA: 0,375 V/AInput rpm/V: E1/E2: 2000/10E3: 3000/10 E4: 1500/10

    MOD 19/1X012-002

    OPERATING PARAMETER: PROGRAMMING MODULEATTENTION: MOTOR AND CONTROLLER-TYPE INDICATED ON THEMODULE MUST AGREEWITH THE DEVISES IN USE. OTHERWISE LACK OF PERFORMANCEAND DANGER OF DAMAGE MAY OCCUR

    Betriebsdaten-ProgrammierungsmodulAchtung : Motor- und Verstärkertypenangaben müssen mit derInstallation übereinstimmen, sonst Schädigungsgefahr.

    MO

    TOR

    PO

    WE

    R

    Mot

    oran

    schl

    300

    VD

    C IN

    PU

    T

    DIS

    CH

    AR

    GE

    TIM

    EE

    ntla

    deze

    it >

    1 M

    in.

    AS

    Busbars

    Bus terminal X1

    Programming module MOD with rating plate

    Plug-in terminals

    1 2 3 4 5 6 7 8 9 10 11 12 13

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

    AS

    QA

    SQ

    AS

    2A

    S1

    frei

    TM

    OT

    MO

    BR

    I+B

    RI-

    BR

    O-

    BR

    O+

    TM

    IT

    MI

    Plug-in terminals

    ATTENTION!NEVER REMOVE OR INSTALL THISPLUG WHILE VOLTAGE IS APPLIED.BLACK CABLE ON THE BOTTOM!Verbindung nie unter Spannunglösen bzw. stecken.Schwarze Leitung immer unten!

    4. Controller types and related plans

    Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

  • 26 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Figure 10: Front view of TDM 7.1

    ZERO ADJ

    RESETS1

    X8

    L+

    L-

    A3

    A2

    A1

    PO

    SIT

    ION

    FO

    R O

    PE

    RAT

    ING

    PA

    RA

    ME

    TE

    RP

    RO

    GR

    AM

    MIN

    G M

    OD

    ULE

    , PLU

    G IN

    CO

    RR

    EC

    T M

    OD

    ULE

    , BE

    FO

    RE

    STA

    RT

    UP

    Pla

    tz fü

    r B

    etrie

    bsda

    ten-

    Pro

    gram

    mie

    rung

    s-m

    odul

    . Vor

    dem

    Ein

    scha

    lten

    korr

    ekte

    sM

    odul

    ein

    stec

    ken.

    CONTROLLERAC SERVO

    X1

    Servo drive module

    Electrical connecting accessoriesand programming module

    TDM 7.1-020-300-W0236226 K39/91

    SN241060-02030 A01

    DA

    NG

    ER

    HIG

    H V

    OLT

    AG

    ED

    O N

    OT

    OP

    ER

    ATE

    WIT

    HO

    UT

    PO

    WE

    R

    Spannungs- undisolationsgeprüft

    nach DIN VDE 0160

    +24V±15VBLC1

    BLC2BLC3TachoPWRRFBbTS

    BS

    Offset

    adjust

    FrontanTDM7

    Inputs and outputs

    Feedback

    Inputs and outputs1 2 3 4 5 6 7 8 9 10 11 12 13

    E1

    E2

    E3

    E4

    +15

    VM

    +15

    VM

    Ired

    0VM

    FB

    MA

    Iist

    Tsen

    se

    1 2 3 4 5 6 7 8 9

    Bb

    -15V

    M0V

    M

    RF

    Bb

    24V

    L0V

    L

    1 2 3 4 5 6 7 8 9 10

    T 0

    T 2

    T 1

    0VM

    HS

    2H

    S 1

    HS

    3X48

    X50

    X49

    MO

    TOR

    PO

    WE

    R

    Mot

    oran

    schl

    300

    VD

    C IN

    PU

    T

    DIS

    CH

    AR

    GE

    TIM

    EE

    ntla

    deze

    it >

    1 M

    in.

    ASBusbars

    Bus terminal X1

    Programming module MOD with rating plate

    Plug-in terminals

    T 3

    +15

    VM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

    AS

    QA

    SQ

    AS

    2A

    S1

    frei

    TM

    OT

    MO

    BR

    I+B

    RI-

    BR

    O-

    BR

    O+

    TM

    IT

    MI

    Plug-in terminals

    1 2 3 4 5 6 7 8 9

    1 2 3 4 5 6 7 8 9 10

    1 2 3 4 5 6 7 8 9 10 11 12 13

    Contr.: TDM 7.1-020-300-W0Motor: MAC 025C-.-QS-.-ECurrent (A): peak/cont.: 14 / 7Operating rpm: 10000 MA: 0,375 V/AInput rpm/V: E1/E2: 10000/10E3: 10000/10 E4: ----------

    MOD 21/1X005-123

    OPERATING PARAMETER: PROGRAMMING MODULEATTENTION: MOTOR AND CONTROLLER-TYPE INDICATED ON THEMODULE MUST AGREEWITH THE DEVISES IN USE. OTHERWISE LACK OF PERFORMANCEAND DANGER OF DAMAGE MAY OCCUR

    Betriebsdaten-ProgrammierungsmodulAchtung : Motor- und Verstärkertypenangaben müssen mit derInstallation übereinstimmen, sonst Schädigungsgefahr.

    ATTENTION!NEVER REMOVE OR INSTALL THISPLUG WHILE VOLTAGE IS APPLIED.BLACK CABLE ON THE BOTTOM!Verbindung nie unter Spannunglösen bzw. stecken.Schwarze Leitung immer unten!

    4. Controller types and related plans

    Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

  • 27• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    325

    Out

    let f

    or c

    oolin

    g ai

    rm

    in. 8

    0 m

    m fo

    rco

    olin

    g ai

    r ou

    tlet

    355

    min

    . 80

    mm

    for

    cool

    ing

    air

    inle

    t

    Acc

    ess

    for

    cool

    ing

    air

    Tig

    hten

    ing

    torq

    ue M

    (N

    m)

    for

    term

    inal

    bol

    t: M

    6 =

    5 N

    mT

    ight

    enin

    g to

    rque

    M

    (Nm

    ) fo

    r te

    rmin

    al b

    olt:

    M5

    = 3

    Nm

    Tig

    hten

    ing

    torq

    ue M

    (N

    m)

    for

    term

    inal

    bol

    t: M

    5 =

    1,5

    Nm

    A A

    7

    373

    390

    60

    9

    Maßblatt TDM13

    20

    Onl

    y ap

    plie

    s to

    des

    ign

    with

    fan

    12

    X2

    7

    17

    105

    A

    Saf

    ety

    guar

    d

    X9

    X6

    X5

    Figure 11: Dimension sheet for TDM 1.3

    4. Controller types and related plans

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  • 28 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Figure 12: Dimension sheets for TDM 3.3, TDM 4.3, TDM 6.1 and TDM 7.1

    325

    Out

    let f

    or c

    oolin

    g ai

    r

    Hea

    tsin

    k

    min

    . 80

    mm

    for

    cool

    ing

    air

    outle

    t

    355Saf

    ety

    guar

    d

    min

    . 80

    mm

    for

    cool

    ing

    air

    outle

    t32

    6

    Acc

    ess

    for

    cool

    ing

    air

    Tigh

    teni

    ng to

    rque

    M

    (Nm

    ) fo

    r te

    rmin

    al b

    olt X

    8: M

    6 =

    5 N

    mTi

    ghte

    ning

    torq

    ue M

    (N

    m)

    for

    term

    inal

    bol

    t X8:

    M5

    = 3

    Nm

    Tigh

    teni

    ng to

    rque

    M

    (Nm

    ) fo

    r te

    rmin

    al b

    olt

    :

    M5

    = 3

    Nm

    A A

    S1

    A1

    A2

    A3 L- L+

    X8

    X1

    Pro

    gram

    min

    gm

    odul

    e

    ZE

    RO

    -AD

    J

    712

    373

    390

    70

    7

    9+1

    Zer

    o ad

    j.sp

    eed

    cont

    rol

    Set

    poi

    ntm

    ax. 1

    .5 m

    m

    Rea

    dy to

    ope

    rate

    and

    cont

    rolle

    r vo

    ltage

    sm

    ax. 1

    .5 m

    m

    Fee

    dbac

    km

    ax. 1

    .5 m

    m

    Con

    trol

    ler

    volta

    ge s

    uppl

    y

    Load

    - d

    irect

    vol

    tage

    ( 2

    x M

    5 )

    LED

    Dis

    play

    RE

    SE

    T

    M5

    Mot

    or c

    onne

    ctio

    n (

    3 x

    M6

    )

    Vie

    w w

    ithou

    t saf

    ety

    guar

    d

    Maßblatt/TDM33/43/6/7

    A

    12848

    Saf

    ety

    guar

    d

    Fun

    ctio

    n in

    put,

    sign

    als

    15 p

    oles

    , max

    . 1.5

    mm

    2

    5

    Fan

    baf

    fle o

    nly

    req

    uire

    d if

    the

    unit

    - is

    mou

    nted

    on

    the

    left

    side

    of t

    he d

    rive

    pack

    age,

    or,

    - is

    mou

    nted

    at a

    dis

    tanc

    e gr

    eate

    r th

    an 1

    00 m

    m fr

    om a

    n ad

    jace

    nt u

    nit

    on

    the

    left

    side

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    an b

    affle

    with

    scr

    ews

    IND

    RA

    MA

    T m

    at. N

    o.: 2

    24 8

    69m

    ust b

    e or

    dere

    d se

    para

    tely

    )

    4. Controller types and related plans

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  • 29• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    min

    . 400

    min

    . 2

    325

    min. 80 355

    Com

    plet

    ely

    clos

    edho

    usin

    g or

    cab

    inet

    TV

    MT

    DM

    TD

    MT

    DM

    TD

    M

    105

    min

    . 80

    min

    . 80

    105

    TD

    M1/

    Ein

    bau

    min. 80

    607

    373

    390

    4. Controller types and related plans

    Figure 13: Mounting dimensions for TDM 1.3

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  • 30 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    min

    . 400

    min

    . 2

    325

    min. 80 355

    Com

    plet

    ely

    clos

    edho

    usin

    g or

    cab

    inet

    TV

    M

    74±0

    ,5

    min

    . 80

    min

    . 80

    70 TDM

    3/4/

    6/7E

    inba

    u

    min. 80

    7

    373

    390

    TD

    MT

    DM

    TD

    MT

    DM

    TD

    M

    92±0

    ,5

    105

    60

    4. Controller types and related plans

    Figure 14: Mounting dimensions for TDM 3.3, TDM 4.3, TDM 6.1 and TDM 7.1

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  • 31• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    290,5

    min

    . 200

    61

    65,5

    X74

    F7

    X73

    290,5

    min

    . 200

    61

    65,5

    8080

    Standard modulecooling unit LE 5-024 (24 volt fan)

    Cooling unit LE 5 (115 volt or 220 volt fan)

    LE5

    TDM …

    24V-Connection

    TDM …

    Standard type:

    Obsolete type:

    4. Controller types and related plans

    Figure 15: Fan dimensions for TDM 3.3, TDM 4.3, TDM 6.1 and TDM 7.1

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  • 32 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Figure 16: Connection plan for TDM 1.3

    1 12

    A1

    A2

    A3

    X8

    M

    blac

    k

    X1

    M

    AC

    220

    V

    X13

    Spe

    cial

    3-po

    le c

    able

    (1)

    M3

    MA

    C S

    ervo

    Mot

    or

    F

    GH

    E

    A

    B

    C

    D

    ϑ >

    Blo

    ckin

    gbr

    ake

    The

    rmos

    tat

    cont

    act

    Mot

    or fe

    edba

    ck

    +24VL

    0VL

    L- L+

    L- L+

    X8

    X6

    -15VM0VM

    +15VMBLC 3BLC 2BLC 1Tacho

    0VM

    1

    U

    D

    2

    B

    B3

    +

    15V

    M

    4,5,

    6,7

    0V

    M

    8,9

    -15

    VM

    10

    0V

    L

    11

    +24

    VL

    12

    X8

    X14

    AC

    220

    V

    AC

    220

    V

    E1E2E3E4BbBbRF0VM

    +15VM0VM-15VMIredMATsense

    X5

    X1

    F5

    Anschlpl/TDM13

    Bus

    bars

    Sup

    ply

    mod

    ule

    Sig

    nal

    proc

    essi

    ng(1

    2 po

    le b

    us

    cabl

    e)

    Sup

    ply

    for

    addi

    tiona

    l

    driv

    e

    mod

    ules

    usin

    g

    elec

    tric

    al

    conn

    ectin

    g

    acce

    ssor

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    Pow

    erD

    C 3

    00 v

    olts

    (bus

    bars

    )

    Mot

    or p

    ower

    conn

    ectio

    n

    Ser

    voan

    trie

    bsm

    odul

    TD

    M 1

    .3

    Uni

    t fan

    AC

    220

    vol

    ts(3

    pol

    e sp

    ecia

    l ca

    ble)

    Mot

    orfa

    n

    Bus

    con

    nect

    ion

    cabl

    e

    Driv

    e co

    mpo

    nent

    fe

    edin

    via

    ele

    ctric

    al

    conn

    ectin

    g ac

    cess

    orie

    s

    inte

    rnal

    unit

    fan

    (1)

    Programming modules

    MOD 1 / MOD 2

    Not

    e on

    the

    cont

    rolle

    r fa

    n:C

    ontr

    olle

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    eria

    l num

    bers

    from

    SN

    234

    ....

    cont

    ain

    a co

    ntro

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    fan

    inte

    rnal

    ly c

    onne

    cted

    to 2

    4 vo

    lts a

    nd fu

    sed

    with

    out

    fuse

    F5.

    The

    ext

    erna

    l con

    nect

    ion

    X13

    via

    the

    spec

    ial 3

    -pol

    e ca

    ble

    is in

    that

    cas

    e ne

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    d la

    ter

    cont

    ain

    an A

    C 2

    20 v

    olt o

    r AC

    115

    vol

    t fan

    .

    (1)

    123456789101112131415

    Differential input

    Summing inputSumming input

    Ready to operate

    Controller enable signalReference potential

    ShieldController voltage

    for externaluse

    Ext. current peak limitationCurrent set-pointTacho signal for

    ext. use

    32187651094

    1211109874325

    Supply voltage

    Rotor position acknowledgementRotor position acknowledgementRotor position acknowledgement

    Tacho voltageavail.

    Reference potentialShield

    ControllerStarting lockoutAcknowledgementStarting lockout

    +24VL0VL

    X9

    AS1AS2ASQASQ

    1234

    4. Controller types and related plans

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  • 33• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    Figure 17: Connection plan for TDM 3.3

    1 12bl

    ack

    X1

    M

    L- L+

    L- L+

    X8

    1

    U

    D

    2

    B

    B3

    +

    15V

    M

    4,5,

    6,7

    0V

    M

    8,9

    -15

    VM

    10

    0V

    L

    11

    +24

    VL

    12

    X8

    X1

    X42

    X43

    F7

    X73

    X74

    Anschlpl/TDM33

    Bus

    bars

    Sup

    ply

    mod

    ule

    Sig

    nal

    proc

    essi

    ng(1

    2 po

    le b

    us

    cabl

    e)

    Sup

    ply

    for

    addi

    tiona

    l

    driv

    e

    mod

    ules

    usin

    g th

    e

    elec

    tric

    al

    conn

    ectin

    g

    acce

    ssor

    ies

    Pow

    erD

    C 3

    00 v

    olts

    (bus

    bars

    )

    Ser

    voan

    trie

    bsm

    odul

    TD

    M 3

    .3

    AC

    220

    vol

    tsfr

    om s

    uppl

    yor

    driv

    em

    odul

    e X

    14

    Bus

    con

    nect

    ion

    cabl

    e

    Driv

    e co

    mpo

    nent

    fe

    edin

    via

    ele

    ctric

    al

    conn

    ectin

    g ac

    cess

    orie

    s

    AC

    220

    vol

    tsu

    pply

    of

    addi

    tiona

    l dr

    ive

    mod

    ules

    ext.

    unit

    fan

    (1)

    BbBbRF+24VL0VL

    +15VM0VM-15VMTÜ

    Programmingmodule

    MOD 13 / MOD 14

    12345678910

    Ready to operate

    Controller enable signal

    Controller voltage

    for external

    use

    Temperature monitoring

    12345678910111213

    Differential input

    ShieldSumming inputSumming input

    Reference potentialController voltage

    ext. current peak limitationavail.

    Current set pointCurrent actual valueReference potential

    Tacho signal forext. use

    E1E2

    E3E40VM+15VMIredFBMAIist0VMTsense

    M

    ext.

    24 v

    olt u

    nit f

    an

    Con

    nect

    ion

    for

    optio

    nal

    AC

    115

    /220

    vol

    tun

    it fa

    n:

    (1)

    +24

    VL

    0VL

    X43

    /4X

    43/5

    A1

    A2

    A3

    X8

    M3

    MA

    C S

    ervo

    Mot

    or

    G

    FH

    E

    A

    B

    C

    D

    ϑ >

    X3

    Mot

    or p

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    conn

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    n

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    ckin

    g br

    akes

    The

    rmos

    tat

    cont

    act

    X41

    Mot

    or fe

    edba

    ck

    AC

    220V

    Mot

    orfa

    n

    M

    321876594

    31211109874256

    -15VM0VM

    +15VMBLC 3BLC 2BLC 1Tacho

    0VM

    Supply voltage

    Rotor position acknowledgementRotor position acknowledgementRotor position acknowledgement

    Tacho voltageReference potential

    Shield

    TMI

    TMIBRO+

    BRO-

    BRI-BRO+TMOTMO

    freiAS1AS2ASQASQ

    14

    1312

    111510987654321

    Controllermotor blocking brake

    Evaluationmotor thermostat contact

    Controllerstarting lockout

    Acknowledgementstarting lockout

    0VL+24VL

    +24VL0VL

    Obs

    olet

    e ty

    pe

    4. Controller types and related plans

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  • 34 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Figure 18: Connection plan for TDM 4.3

    1 12bl

    ack

    X1

    L- L+

    L- L+

    X8

    1

    U

    D

    2

    B

    B3

    +

    15V

    M

    4,5,

    6,7

    0V

    M

    8,9

    -15

    VM

    10

    0V

    L

    11

    +24

    VL

    12

    X8

    X1

    Anschlpl/TDM43Bus

    bars

    Sup

    ply

    mod

    ule

    Sig

    nal

    proc

    essi

    ng(1

    2 po

    le b

    us

    cabl

    e)

    Sup

    ply

    for

    addi

    tiona

    l

    driv

    e

    mod

    ules

    via

    elec

    tric

    al

    conn

    ectin

    g

    acce

    ssor

    ies

    Pow

    erD

    C 3

    00 v

    olts

    (bus

    bars

    )

    Ser

    voan

    trie

    bsm

    odul

    TD

    M 4

    .3B

    us c

    onne

    ctio

    n

    cabl

    e

    Driv

    e co

    mpo

    nent

    fe

    edin

    via

    ele

    ctric

    al

    conn

    ectin

    g ac

    cess

    orie

    s

    Programming module

    MOD 17 / MOD 18

    X50

    X49

    BbBbRF+24VL0VL+15VM0VM-15VMTÜ

    123456789

    Controller enable signal

    Controller voltagefor external

    use

    Temperature monitoring

    12345678910111213

    Differential input

    ShieldSumming inputSumming input

    Reference potentialController voltage

    ext. current peak limitationavail.

    Current set pointCurrent actual valueReference potential

    Tacho signal forext. use

    E1E2

    E3E40VM+15VMIredFBMAIist0VMTsense

    A1

    A2

    A3

    X8

    M3

    MA

    C S

    ervo

    Mot

    or

    G

    FH

    E

    A

    B

    C

    D

    X48

    ϑ >

    X3

    Mot

    or p

    ower

    conn

    ectio

    n

    Blo

    ckin

    g br

    akes

    The

    rmos

    tat

    cont

    act

    Mot

    or fe

    edba

    ck

    TMI

    TMIBRO+

    BRO-

    BRI-BRI+TMOTMO

    freiAS1AS2ASQASQ

    14

    1312

    111510987654321

    Controllermotor blocking brake

    Evaluationmotor thermostat contact

    Controllerstarting lockout

    Acknowledgementstarting lockout

    0VL+24VL

    +24VL0VL

    210987654111231

    10987643215

    0VM+15VM

    HS 3HS 2HS 1

    T3T2T1T0

    Rotor position acknowledgement

    Rotor position acknowledgement

    Rotor position acknowledgement

    Tacho signal

    Shield

    Supply voltage

    AC

    220V

    Mot

    or

    fan

    M

    Ready to operate

    M

    F7

    X73

    X74

    AC

    220

    vol

    tsfr

    om s

    uppl

    yor

    driv

    em

    odul

    e X

    14

    AC

    220

    vol

    tsu

    pply

    of

    addi

    tiona

    l dr

    ive

    mod

    ules

    ext.

    unit

    fan

    (1)

    M

    ext.

    24 v

    olt u

    nit f

    an

    Con

    nect

    ion

    for

    optio

    nal

    AC

    115

    /220

    vol

    tun

    it fa

    n:

    (1)

    +24

    VL

    0VL

    X49

    /4X

    49/5 Obs

    olet

    e ty

    pe

    4. Controller types and related plans

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  • 35• TDM Starting Lockout • 9.555.012.4-05 • 4/94

    Figure 19: Connection plan for TDM 6.1

    A1

    A2

    A3

    X8

    M3

    MA

    C S

    ervo

    Mot

    or

    G

    FH

    E

    A

    B

    C

    D

    blac

    k

    X1

    L- L+

    L- L+

    X8

    ϑ >

    1

    U

    D

    2

    B

    B3

    +

    15V

    M

    4,5,

    6,7

    0V

    M

    8,9

    -15

    VM

    10

    0V

    L

    11

    +24

    VL

    12

    X8

    X42

    Anschlpl/TDM6

    X3

    Bus

    bars

    Sup

    ply

    mod

    ule

    Supp

    ly fo

    r

    addi

    tiona

    l

    drive

    mod

    ules

    via

    elec

    trica

    l

    conn

    ectin

    g

    acce

    ssor

    ies

    Pow

    erD

    C 3

    00 v

    olts

    Mot

    or p

    ower

    conn

    ectio

    n

    Ser

    voan

    trie

    bsm

    odul

    TD

    M 6

    Blo

    ckin

    g br

    akes

    The

    rmos

    tat

    cont

    act

    Bus

    con

    nect

    ion

    cabl

    e

    Programming module

    MOD 19 / MOD 20

    Driv

    e co

    mpo

    nent

    fe

    edin

    via

    ele

    ctric

    al

    conn

    ectin

    g ac

    cess

    orie

    s

    X41

    Mot

    or

    feed

    back

    X43

    1 12X

    1

    Sig

    nal

    proc

    essi

    ng

    AC

    220V

    Mot

    orfa

    n

    M

    PowerDC 300 volts

    Signalprocessing

    321876594

    31211109874256

    -15VM0VM

    +15VMBLC 3BLC 2BLC 1Tacho

    0VM

    Supply voltage

    rotor position acknowledgementrotor position acknowledgementrotor position acknowledgement

    Tacho voltageReference potential

    Shield

    TMI

    TMIBRO+

    BRO-

    BRI-BRO+TMOTMO

    freiAS1AS2ASQASQ

    14

    1312

    111510987654321

    Controllermotor blocking brake

    Evaluationmotor thermostat contact

    Controllerstarting lockout

    Acknowledgementstarting lockout

    0VL+24VL

    +24VL0VL

    12345678910

    Controller enable signal

    Controller voltage

    for external

    use

    Temperature monitoring

    BbBbRF+24VL0VL

    +15VM0VM-15VMTÜ

    ShieldSumming inputSumming input

    Reference potentialController voltage

    ext. current peak limitationavail.

    Current set pointCurrent actual valueReference potential

    Tacho signal forext. use

    Differential input E1E2

    E3E40VM+15VMI redFBMAI ist0VMT sense

    Ready to operate

    12345678910111213

    M

    F7

    X73

    X74

    AC

    220

    vol

    tsfr

    om s

    uppl

    yor

    driv

    em

    odul

    e X

    14

    AC

    220

    vol

    tsu

    pply

    of

    addi

    tiona

    l dr

    ive

    mod

    ules

    ext.

    unit

    fan

    (1)

    M

    ext.

    24 v

    olt u

    nit f

    an

    Con

    nect

    ion

    for

    optio

    nal

    AC

    115

    /220

    vol

    tun

    it fa

    n:

    (1)

    +24

    VL

    0VL

    X43

    /4X

    43/5

    Obs

    olet

    e ty

    pe

    4. Controller types and related plans

    Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

  • 36 TDM Starting Lockout • 9.555.012.4-05 •4/94 •

    Figure 20: Connection plan for TDM 7.1

    1 12

    A1

    A2

    A3

    X8

    M3

    MA

    C S

    ervo

    Mot

    or

    G

    FH

    E

    A

    B

    C

    D

    blac

    k

    X1

    L- L+

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    Controller enable signal

    Controller voltagefor external

    use

    Temperature monitoring

    BbBbRF+24VL0VL+15VM0VM-15VMTÜ

    TMI

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    BRI-BRI+TMOTMO

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    14

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    111510987654321

    Controllermotor blocking brake

    Evaluationmotor thermostat contact

    Controllerstarting lockout

    Acknowledgementstarting lockout

    0VL+24VL

    +24VL0VL

    ShieldSumming inputSumming input

    Reference potentialController voltage

    ext. current peak limitationavail.

    Current set pointCurrent actual valueReference potential

    Tacho signal forext. use

    Differential input E1E2

    E3E40VM+15VMI redFBMAI ist0VMT sense

    Ready to operate

    12345678910111213

    210987654111231

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    Rotor position acknowledgement

    Rotor position acknowledgement

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    4. Controller types and related plans

    Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

  • 37• TDM Starting Lockout • 9.555.012.4-05 • 4/94Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

  • IndramatArtisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

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