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8/10/2019 Fire Design of Aluminium Structures.pdf
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Fire Designof Aluminium Structures
Frantiek Wald
Czech Technical University in Prague
8/10/2019 Fire Design of Aluminium Structures.pdf
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European Erasmus Mundus
Master Course
Sustainable Constructions
under Natural Hazards
and Catastrophic Events
Introduction
PropertiesThermal
Mechanical
Transfer of heat
Unprotected
Protected
Elemental analyses
Classification
Beams
Columns
Critical temp.
Summary
Worked example
Notes
2
Objectives of the lecture
Summary of structural aluminium and steel design
at ambient temperature
Properties of structural aluminium
Particularities of aluminium fire design
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Notes
3
Outline of the lecture
Introduction Thermal properties Mechanical properties Transfer of heat
Unprotected elements
Protected elements Elemental analyses Classification of sections Columns
Beams Critical temperature Summary
Worked example
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Structural aluminium/steel behaviour?
Ambient temperature
Stress-strain diagram
No yield stress
Modulus of elasticity 1/3 of steel
Lower ductility
Different production of sections
Majority wrought aluminium
Buckling curves more favourable
Heat affected zones HAZ
Reduction of material properties
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Structural aluminium/steel design?
Ambient temperature
Diferent procedures
HAZ for resistance
HAZ for stability
Lugs for stiffening
Material model
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Structural aluminium/steel design?
Ambient temperature
Standards different structure
EN 1999 Design of Aluminium Structures: EN 1999-1-1 General structural rules
EN 1999-1-2 Structural fire design
EN 1999-1-3 Structures susceptible to fatigue EN 1999-1-4 Cold-formed structural sheeting.
EN 1999-1-5 Shell structures
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7
Relative thermal elongation
As a function of the temperature
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8
Relative thermal elongation
Mathematical model
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9
Specific heat of aluminium
0
200
400
600
800
1000
1200
1400
0 200 400 600 800 Teplota, C
prEN 1999-1-2
Mrn teplo, J/ (kg K)
Tavenina
As a function of the temperature
Liquid alloy
Temperature, C
Specific heat J/kg K
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10
Specific heat of aluminium
200
600
800
1000
1200
0
400
5004003002001000
al/ C
cal
/ (J/kgC)
alc
Mathematical model
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11
Thermal conductivity
of aluminium alloyal
The thermal conductivity for 0 C <
< 500 C
0
50
100
150
200
250
0 100 200 300 400
Tepeln vodivost, W m K
Teplota, C
5000 a 7000
-1 -1
ada 1000, 3000 a 6000
ada 2000, 4000,
Series
Temperature, C
Thermal conductivity, W/m K
Series
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12
Thermal conductivity
Mathematical model
50
150
200
250
0
100
5004003002001000
al
/ C
al
/ (W/mC) A
B
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13
Mechanical properties
of aluminium alloys
At 20 C should be taken as those givenin EN 1999-1-1 for normal temperature design
For up to 2 hours thermal exposure period
0,2 % proof strength at elevated temperature
fo, = ko,fowhere
fo, is 0,2 proof strength at elevated temperature
fo is 0,2 proof strength at room temperature
according to EN 1999-1-1
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14
0,2 % proof strength
at elevated temperature
0,2% proof strength ratios ko,
Two tables Lower limits
Aluminium alloy temperature C
20 100 150 200 250 300 350 550
Lower limit values 1,00 0,90 0,75 0,50 0,23 0,11 0,06 0
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15
0,2 % proof strength
at elevated temperature
0,2% proof strength ratios ko,
Two tables for different alloys and tempers
0
0,1
0,3
0,4
0,5
0,6
0,7
0
0,2
0,8
1,0
0,9
500400300200100
6061-T66063-T5
E
6063-T6
6082-T6
6082-T4
al
/ C
ko,
Eal,
Eal
3004-H34
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16
0,2 % proof strength
at elevated temperature
0,2 % proof strength ratios ko,
Two tables for different alloys and tempers
0
0,1
0,3
0,4
0,5
0,6
0,7
0
0,2
0,8
1,0
0,9
500400300200100
5454-O
E
5005-O
5005-H14
5083-H12
5052-H34
al
/ C
ko,
Eal,
Eal
5454-H34
5083-O
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17
Exposure period
300
200
400
100
015 30 60 3600
log min.
200 C
160 C
250 C
300 C Doba vystaven prvku
Mez mrnosti, MPa
zven teplot,
prEN 1999-1-2: 2004
Time of
exposure
log min
0,2 proof strengthfo, N/mm2
Time
of
exposure
log min
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18
Modulus of elasticity Eal,
Ratio E = Eal,/Eal for aluminium alloys
at elevated temperature al CAluminium alloy
temperature,
(C)
Modulus of elasticity,
Eal,
(N/mm)
20 70 00050 69 300
100 67 900
150 65 100
200 60 200250 54 600
300 47 600
350 37 800
400 28 000550 0
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19
Modulus of elasticity Eal,
Ratio E = Eal,/Eal for aluminium alloys
at elevated temperature al C
0
0,1
0,3
0,4
0,5
0,6
0,7
0
0,2
0,8
1,0
0,9
500400300200100
5454-O
E
5005-O
5005-H14
5083-H12
5052-H34
al
/ C
ko,
Eal,
Eal
5454-H34
5083-O
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Assessment 1
What thermal exposure is expected for
aluminium alloys during fire? When starts at elevated temperature the
reduction of 0,2 % proof strength?
20
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21
Unprotected aluminium
temperature development
Simple analytical model
Step by step procedure (the lumped mass method)
should not be taken as more than 5 s
Am/V the section factor should not be taken as less than 10 m-1
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22
Section factor
for unprotected aluminium members
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23
Section factor
for unprotected aluminium members
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24
Section factor
for unprotected aluminium members
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25
Grooves with gap in the surface
The calculation of the exposed surface area
Grooves with gap in the surface less than 20 mm
should not be included in the exposed surface
area.
Grooves with gap in the surface > 20 mm,
the area of the groove should be includedin the area of the exposed area
< 20 mm > 20 mm
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26
Surface emissivity m
The values of net,dshould be obtained from EN 1991-1-2 using
m = 0,3 for clean uncovered surfaces
m= 0,7 for painted and covered
(e.g. sooted) surfaces
h
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27
Surface emissivity m
100
200
300
400
5 10 15 20 25
Teplota prvku , C
25A / V =m355075150200300 100125
150200300 125 3550100 25A / V =m
m= 0,7
0
0
m= 0,3
as, min.
Souinitel prezu
Time, min
Element
temparature, CSection factor
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Aluminium element
insulated by fire protection
materialFor a uniform temperature distribution
in a cross-section, the temperature increase
28
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Section factor Ap/V
for insulated members
29
Sketch Description Section factor (Ap/V)
Contour encasementofuniform thickness,exposed to fire on foursides.
areasection-crossaluminium
perimeteraluminium
b
h
Hollow encasement ofuniform thickness,
exposed to fire on foursides.
areasection-crossaluminium
)+(2 hb
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Section factor Ap/V
for insulated members
30
b
Contour encasement of
uniform thickness,exposed to fire on threesides.
areasection-crossaluminium
-perimeteraluminium b
b
h
Hollow encasement ofuniform thickness,exposed to fire on threesides.
areasection-crossaluminium
+2 bh
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31
Design tools TALAT
Reference thickness of fire protection
dp = k dp,ref (k based on material form 0,4 to 1,4)
V
Ap
0
200
300
400
500
0 5 10 15 20 25 30
Teplota, C
=
= 25 m
100
200 300
150
200
300
-1V
Ap
10025
50
100
150
Tlouka po. ochr., ,mm
R 30
Porn
PornodolnostR 15 50
odolnost
dp
m-1
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Assessment 2
What differences are for step by step procedure
of aluminium compare to steel? Desribe the section factorAp/V
for insulated member by bords?
What surface emissivity m is expected forclean uncovered surface?
32
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Structural fire design
Simple calculation models
Efi,d Rfi,d,tEfi,d is the design effect of actions for the fire design situation
Rfi,d,t is the design resistance of the aluminium structure or
structural member, for the fire design situation
Advanced calculation models
The development and distribution of the temperature
within structural members (thermal response model);
The mechanical behaviour of the structure or of any partof it (mechanical response model).
Validation of advanced calculation models
33
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Effect of actions
For time t = 0
Using combination factors 1,1 or 2,1 according toEN1991-1-2
Efi,d =fi Ed
WhereEd is the design value of the correspondingforce or moment for normal temperature design
As a simplification the recommended value
of fi = 0,65 may be used(Except areas susceptible to accumulation of goods,
including access areas.)
34
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Classification of cross-sections
Classified as for normal temperature design
Based on the same relative drop in the 0,2 %proof strength and modulus of elasticity
Actual drop in modulus of elasticity
Classification of the section changes
Larger capacity value of the section
35
b ,
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coefficient
To introduce different materials
Plate slenderness
36
of/250=
=
==
kEf
t
b
kt
b
o
p
)2
2
1(12
4,28
==
=
kf
Et
b
kf
Et
b
kEf
t
b
o oo
950,0235
0620,0)1(12 2
2
k
t is plate thickness
b is width,
is Poisson ratio
E is modulus od elasticity
fo is 0,2 % proof strength
souinitel napt
b ,
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Reduction of coefficient
At elevated temperature
37
ksouinitel napt
oo
E
o
E
o, f
E
k
k
fk
Ek
f
E
o
==,
,
,
,
yyy,
E,
f
E
f
E
k
k
00,1
bk
,
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Reduction of coefficient
for structural steel
38
ksouinitel napt
I t d ti
bk
,
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Reduction of coefficient
for steel
39
ksouinitel napt
yyy,
E,,
f
E
f
E
k
k850
Currently for steel
, C0
0,2
0,4
0,6
0,8
1
1,2
0 200 400 600 800
,y,E k/k
,y,E k/k
539 C
766 C
0,85
368 C
436 C
1000
I t d ti
bk
,
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Reduction of coefficient
for aluminium
at elevated temperature
40
ksouinitel napt
0f
250=
oo,
alal,,
/
/
ff
EE
= o,
alE,
k
k
Introduction
bk
,
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Reduction of coefficient
for aluminium
41
ksouinitel napt
0f
250=
Introduction
b
k
,
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Reduction of coefficient
for aluminium
42
ksouinitel napt
0f
250=
Introduction
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Tension members
The design resistance
Nfi,t,Rd = Ai ko,,ifo / M,fi
where
Ai is an elemental area of the net cross-section
with a temperature i , including a deduction ifrequired to allow for the effect of HAZ
softening.
The deduction is based on the reduced thicknessof o,HAZt
ko,,i is the reduction factor for the effective 0,2 %
proof strength at temperature i. 43
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Beams
The designMfi,t,Rd of a cross-section
in class 1, 2, 3 or 4
with a uniform temperature distribution at timet
Mfi,t,Rd = ko,MRd(Mx/M,fi)
where
MRd is the moment resistance of the cross-section fornormal temperature design.MRd is either Mc,Rdor Mu,Rd
Mx is the material coefficient according to EN 1999-1-1. M1is used in combination with Mc,Rd and M2 is used in
combination with Mu,Rd
The design resistance Mfi,t,Rd is given by the combination of
MRd and Mxwhich gives the lowest capacity.
44
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Columns
The design buckling resistance Nb,fi,t,Rd of a
compression member at timet
Nb,fi,t,Rd = ko,,maxNb,Rd (M1/1,2 M,fi)
where
Nb,Rd is the buckling resistance for normal
temperature design according to EN 1999-1-1
1,2 is a reduction factor of the design resistance
due to the temperature dependent creep
of aluminium alloys
45
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B kli l th
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Buckling length
of a column in intermediate storey
Braced frame in which each storey comprises
a separate fire compartment
with sufficient fire resistance
46
A: Shear wall or other bracing system
B: Separate fire compartments in each storey
C: Column buckling lengthD: Deformation mode in fire
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Relative slenderness
The same relative drop in the 0,2 % proof
strength and modulus of elasticity.
If the actual drop in modulus of elasticity is
taken into account, a larger capacity value can
be obtained.
47
=
oo,
alal,,
/
/
ff
EE
=
o,
alE,
k
k
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48
Buckling curves
Buckling classes: A
1,2 is a reduction factor of the design resistance due to the
temperature dependent creep of aluminium alloys
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1,0
0,0 0,5 1,0 1,5 2,0
hlink
ocel
0,20 - tepeln upraven0,32 - tepeln neupraven
0,20 - tepeln upraven
0,32 - tepeln neupraven
0,21 - kivka a0,76 - kivka dZa poru
Pomrn thlost
Souinitel vzprnosti
redukce 1,2
Relative slenderness
Reduction factor for buckling
Aluminum
Steel
Class A
Class B
Class A
Class B
Curve a
Curve d1,2
reduction
for fire
design
Introduction
Buckling resistance
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49
nosnost, kN
60 x 60 x 4
0,0
20,0
40,0
60,0
80,0
100,0
120,0
140,0
160,0
180,0
200,0
0 20 40 60 80 100 120 140 160 180 200
thlost
f0= 250MPa ,
= 0,20; 00 =
Ocel S235
Slitina EN AW-6082
20 C
300C
T6, tepeln upraven;
200 C
fy= 235 MPa; = (kivka a)0,21
Buckling resistance
at elevated temperature
Buckling length od rectangular hollow section 60x60x4
Slenderness
Buckling resistance
Alloy EN AW 6082Temper T6
Steel S235
Introduction
The critical temperature
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The critical temperature
of aluminium alloys
50
0
100
200
300
400
500
600
700
800
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8
ocel
EN AW-5454EN AW-5086
EN AW-5083
EN AW-6082
EN AW-3003
Kritick teplota prvku , C
Stupe vyuit prezu, 0
170
Slitiny hlinku
Degree of utilisation0
Critical temperature C
Steel
Aluminium
Simplified value 170 C
Introduction
The critical temperature
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The critical temperature
of aluminium alloys
where the degree of utilisation0= Efi,d/ Rfi,d,0may not be taken lass than 0,015
Efi,d is the design effect of actions for the firedesign situation according to EN 1991-1-2 and
Rfi,d,0 is the corresponding design resistance of
the steel member for fire design situation at
time t.
The accuracy of the prediction varies is limited.
The prediction of critical temperature of steel
shows a deviation 3,73%. 51
B
A
lnCDcr,a
+
= 1
1
0
Introduction
The critical temperature
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The critical temperature
of aluminium alloys
Constants for calculation of critical temperature
of aluminium alloys
52
Alloy Thermaltreatment
Constants MaximaldeviationA B C D
EN AW-5052 O 0,9905 428 74,88 0,2063 14,7 %
EN AW-5052 H34 0,9797 420 90,06 0,1273 27,0 %
EN AW-5083 O 0,9942 430 62,53 0,1485 10,5 %EN AW-5083 H113 0,9843 424 89,97 0,2711 0,9 %
EN AW-5454 O 0,9885 424 74,01 0,1519 15,7 %EN AW-5454 H32 0,9806 422 85,83 0,1427 15,6 %
EN AW-6061 T6 0,9957 427 65,38 0,1169 1,8 %EN AW-6063 T6 0,9902 422 74,06 0,1048 8,7 %EN AW-6082 T6 0,9826 420 89,37 0,1377 4,6 %EN AW-3003 O 0,9806 424 95,59 0,3199 4,5 %EN AW-3003 H14 0,9753 412 95,87 0,1263 9,4 %
EN AW-5086 O 0,9843 424 89,97 0,2711 0,8 %EN AW-5086 H112 0,9826 428 78,80 0,2438 19,6 %
EN AW-7075 T6 0,9763 412 94,12 0,1143 12,0 %
ECCS nomogram for aluminium
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53
g
50125 3575
-1
100150200300
200
250
300
350
400
450
500
150
100
Kritick teplota, ,Cal,cr mAm/ V
100
200
150
250
300400
500
600
700
800
900
1000
1200
1500
2000
5 10 15 20 250,0
50
0,10,20,30,40,50,60,70,8
0
)(Ap/ V /( p/ dp ) W K m-3
25EN AW -3003
EN AW -5083EN AW -6061
EN AW -6082EN AW -7075
EN AW -5086
EN AW -5454
-1
170
as, min.
Souinitel prezu,
Stupe vyuit prezu,
Pokud teplota nepekro
nen teba posuzovat
Utilisation
Section factorCritical temperature
Time, min
Critical temperature
Reduction of material Transfer of heat
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Assessment 3
What advantage may be utilesed for
classification of aluminium cross-sections?
How is treated the temperature dependent
creep of aluminium alloys for simple modelling
of buckling resistance?
What is the simplified value of critical
temperature of aluminium alloys?
54
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55
Summary
EN1999-1-2 first standard for fire design of aluminium str.
Based on steel knowledge
Lower fire resistance compare to steel
The low melting point of aluminum (590 C a 650 C)
The good emisivity 0,3
0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,91
0 200 400 600 800 1000 Teplota, C
Smluvn mez kluzu oceli
Redukn souinitel
Mez mrnosti hlinkovch slitin
Reduction factor
Steel - effective yield strength ratio
ky,
Aluminium - 0,2 % proof strength ratios ko,
Temperature, C
Introduction
W k d l b l
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Worked example beam column
Laterally restrained beam
Load (gk + qk) 2 kN/m
Load reduction factor F = 1,45 Alloy EN AW-5083 (material class B)
56
Section classification
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Section classification
Flage in compression not decide
Web in compression stiffened plate
is taken form diagram 6.4 in EN 1999-1-1
Web and all section Class 4
Web in bending
section asymmetry coefficient
varying the stress coefficient g
Web and all section Class 1 57
3
1800,95 34,2 18 18 1,51 27,1
5
b
t = = = > = = =
1
1800,95 0,351 12,0 13 13 1,63 21,1
5
bg
t = = = < = = =
Effective section
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Effective section
Reduction factor for web in compression
material buckling class B
Effective area
Shift of the center of gravity due to buckling
58
( ) ( )1 2
c 2 229 198 0,894
180 5 180 5C C
b t b t = = =
( ) ( ) 2eff g c1 2 3848 1 0,894 2 180 5 3752 mmA A b t= = =
( ) ( )
ct
eff
1801 0,894 2 180 5 83
1 2 20,36 mm
3752
b t zz
A
= = =
R i t h k
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Resistance check
Section bending resistance
Section poor compression resistance
Buckling factor
Combination of buckling and pure bending
OK
59
( ) ( )
c 0,8
Ed Ed
Rd y,Rd
c min
27,9 15,30,895 1,0
0,483 375,2 22,8
kde max 0,8;1,3 max 0,8;1,3 0, 483 0,8
N M
N M
+ = + =
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Serviceability check
Full gross section
Due to lower stessess no local bucklingWeb in compresion
Simplified
Secant modulus of eleasticity for maximal stressRamberg-Osgood material model
OK
3
s 53Ed,ser
Ed,ser 0
70 10
61 022 MPa70 10 55,81 0,0021 0,00255,8 110
n
E
E E
f
= = =
++
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Mechanical actions at fire
Reduction factor fi
For snow loading 1,1 = 0,2
321051331351660
33120660,
,,,,
,,,
QG
QG
QkGk
k1,1kfi =+
+=
+
+=
kNm9143210315 ,,,MM fiEdEd,fi ===
kN9683210927 ,,,NN fiEdEd,fi ===
Termal loading during fire
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g g
Annex E standard EN 1991-1-2:2004
Rate of heat release Q
35302520151050
0,5
0
1,5
1,0
2,5
2,0
3,5
3,0
4,0
as, min
Rychlost uvolovn tepla, MWRate of heat release, MW
Time, min
Thermal heat during fire
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g
Flame heigt in time t
Diameter of the fire in timet
Temperature along the flame axesConvective part of the rate of heat releaseQc
353025201510500
1,0
2,0
3,0
4,0
as, min
Dlka plamen, m
5,0
6,0 Flame heigt, m
Time, min
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Transfer of heat into structure
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Transfer of heat into structure
Maximal beam temperature 272 C in 22 min 40 s
Reduction factor for k0,,max= 0,596
0
50
0
150
100
250
200
350
300
400
3530252015105
Teplota, C
40as, min
teplota plyn
teplota nosnku
Temperature, C
Time, min
Gas
Beam
Resistance at elevated temperature
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p
Bending resistance
Buckling resistance
Buckling length as at ambint temperature
Interaction as at ambient temperature
OK
0147509514
914
099
968 80
,,,
,
,
,
M
M
N
N ,
Rd,t,fi
Ed,fi
Rd,t,fi,b
Ed,fi
c
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68
List of Lessons at Seminar
1. Fire safety RZ
2. Fire and mechanical loading RZ
3. Thermal response RZ
4. Steel structures RZ5. Concrete structures JMF
6. Composite structures JMF
7. Advanced models JMF
8. Composite floors FW
9. Aluminium structures FW
10. Timber structures FW
11. After fire and Historical structures FW
12. Definitions of Design for Robustness JMD
13. Global response of structures JMD
14. Design recommendations JMD
15. Alternative load path method JMD
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Thank youfor your attention
Frantiek WALD
Introduction
Properties Notes to users of the lecture
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Notes to users of the lecture
Further readings on the relevantdocuments from website of
www.eaa.net/eaa/education/TALAT
Keywords for the lecture:
fire design, aluminium structures,
material properties,
Introduction
Properties Notes to users of the lecture
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Text books
Wang Y., Burgess I., Wald F., Gillie M.,
Performance Based Fire Engineering of StructuresCRC Press 2012, ISBN: 978-0-415-55733-7.
Buchanan A. H.,
Structural Design for Fire Safety,
Wiley, 2001, ISBN 0471889938.
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