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    Multi-criteria based design approach of multiphase permanent magnetlow speed synchronous machines

    Journal: IET Electric Power Applications

    Manuscript ID: EPA-2008-0003.R1

    Manuscript Type: Research Paper

    Date Submitted by theAuthor:

    n/a

    Complete List of Authors: Scuiller, Franck; Ecole Navale - Groupe des Ecoles du Poulmic,Institut de Recherche de l'Ecole NavaleSemail, Eric; Ecole Nationale Suprieure d'Arts et Mtiers, centre deLille, Laboratoire d'Electrotechnique et d'Electronique de PuissanceCharpentier, Jean-Frdric; Ecole Navale - Groupe des Ecoles duPoulmic, Institut de Recherche de l'Ecole NavaleLetellier, Paul; Groupe Altawest, Jeumont Electric

    Keyword:AC MACHINES, BRUSHLESS MACHINES, PERMANENT MAGNETMOTORS, SYNCHRONOUS MOTORS

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    Author manuscript, published in "Electric Power Applications, IET 3, 2 (2009) 102-110"DOI : 10.1049/iet-epa:20080003

    http://dx.doi.org/10.1049/iet-epa:20080003http://hal.archives-ouvertes.fr/http://hal.archives-ouvertes.fr/hal-00817710http://dx.doi.org/10.1049/iet-epa:20080003
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    Multi-criteria based design approach of multiphase

    permanent magnet low speed synchronous machines

    April 21, 2008

    Abstract

    This paper presents a design methodology dedicated to multiphase

    Permanent Magnet Synchronous Machines (PMSM) supplied by Pulse

    Width Modulation Voltage Source Inverters (PWM VSI). Firstly op-

    portunities for increasing torque density using the harmonics are con-

    sidered. The specific constraints due to the PWM supply of multiphase

    machines are also taken into account during the design phase. All the

    defined constraints are expressed in a simple manner by using a mul-

    timachine modelling of the multiphase machines. This multimachine

    design is then applied in order to meet the specifications of a marine

    propeller: verifying simultaneously four design constraints, an initial

    60-pole 3-phase machine is converted into a 58-pole 5-phase machine

    without changing the geometry and the active volume (iron, copper

    and magnet). Firstly, a specific fractional-slot winding, which yields

    to good characteristics for PWM supply and winding factors, is cho-

    sen. Then, using this winding, the magnet layer is designed to improve

    the flux focussing. According to analytical and numerical calculations,

    the five-phase machine provides a higher torque (about 15%) and less

    pulsating torque (71% lower) than the initial three-phase machine with

    the same copper losses.

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    1 Introduction

    Electrical marine propulsion commonly uses multiphase low speed motors

    whose power is greater than 1MW. The number of phases, greater than

    three, is not only justified by the induced power partition between the dif-

    ferent phases but also by a smoother torque and a higher fault tolerance.

    With the advances of Digital Signal Processors (DSP) and high power de-

    vices such as Insulated Gate Bipolar Transistors (IGBT), it is now possible

    to use PWM VSI for supplying high power propulsion machines [1]. The

    induction machines and the PMSM can be easily considered in this instance

    since the constraint on the reactive power does not apply [2].

    PMSM with rare earth magnets are an expensive solution but present

    an even higher torque density than the induction machines, especially by

    making use of the harmonics of the electromotive force (emf) in the case

    of multi-phase machines. This point is very interesting for ship propulsion

    podded motors and for submarine motors [3]. Nevertheless, the torque rip-

    ples, of critical importance for low speed motors, become then more difficult

    to control because of the interactions of the current with the harmonics of

    the emf.

    Even though, for cases where very high power values are used (greater

    than 10MW), the use of multi-phase machines is still justified due to the

    distribution of power, this is not necessarily valid for medium power [4].

    Of course, the tolerance to faults as in open-circuited phases is still higher

    with multiphase machines. On the contrary, the torque pulsations of the

    three-phase machines can be very low if they are controlled in the rotor d-q

    reference frame and if their emfs are sinusoidal [5]. If the emfs are not sinu-

    soidal and a classical vector control with simple Intersective PWM is used,

    then interactions between emf harmonics and the fundamental of the current

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    induce torque pulsations. One major advantage of multiphase PM machines

    is to alleviate this constraint related to sinusoidal emfs, by taken advantage

    of the harmonics of electromotive forces. The torque density (in Nm/m3)

    can be higher than with three-phase sinusoidal machines while keeping the

    same quality of torque [6]. This offers new opportunities when determin-

    ing the winding configurations [7, 8] and for the shapes of the Permanent

    Magnet.

    This paper presents different criteria that are taken into account simulta-

    neously for the design of a multiphase low speed PMSM in order to improve

    performance. Our work focuses on acting on the space harmonics whose in-

    teractions are different for a multi-phase machine in comparison with those

    of a three-phase machine. It has been shown, initially for particular mul-

    tiphase machines with concentrated windings [9], and more recently for a

    wider family of n-phase machines [10] with N identical and regularly shifted

    windings, that families of space harmonics can be defined. These familiesdo not interact amongst themselves.

    The criteria of this methodology are firstly presented. This method is

    then applied to increase the performance of a 2.1MW podded propeller: the

    initial design using a three-phase PMSM is transformed into a five-phase

    one that fulfills all the specified criteria. The transformation is obtained

    by a small modification of the pole number and the use of fractional slot

    unconventional windings. The last part of the study shows that the motor

    performances can be improved further by changing the magnet layer. This

    change optimizes the use of the first and third emf harmonics to increase

    the torque density.

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    2 Design approach for five-phase PM machines

    2.1 Criteria to improve the torque density of a five-phase

    machine with references to a three-phase machine

    In this subsection, our aim is to find a simple condition that ensures a torque

    density improvement when the phase number is changed from three to five,

    with the assumption of a perfect sinusoidal current. These two machines are

    assumed to have the same main geometrical specifications (same diameter)

    and to run with the same current density js, the same linear load A and the

    same active volume of copper Vcu. Consequently the copper sections Scu are

    also equal. In other words, the two machines have the same active copper

    losses and the same thermal behaviour.

    Given the perfect sinusoidal current assumption, the average electromag-

    netic torque provided by a N-phase machine results from the interaction

    of the phase current and the back-emf fundamental. The average torque

    Tavg(N) is then equal to the product of the RMS value of the current

    iRMS(N) by the RMS value of the elementary back-emf RMS(N) :

    Tavg(N) = NRMS(N)iRMS(N)cos() (1)

    In (1), is the angle between the current and the back-emf. In (1), we can

    replace the RMS current density js and the conductor section scd(N):

    Tavg(N) = NRMS(N)jsscd(N)cos()

    The conductor section scd(N) is also the total copper section Scu divided by

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    the total number of conductors ncd(N):

    Tavg(N) = jsScu

    ncd(N)NRMS(N)cos()

    The total number of conductors ncd(N) can be expressed as the product of

    the phase number N by the number of conductors per phase ncd/(N):

    Tavg(N) = jsScu

    Nncd/(N)NRMS(N)cos()

    The elementary back-emf for a conductor RMScd (N) is thus given by:

    Tavg(N) = jsScuRMScd (N)cos() (2)

    Relation (2) allows us to define the condition necessary to obtain a higher

    average torque with a five-phase machine than with a three-phase machine.

    This condition, which we called (C1), is related to the associated elementary

    back-emf for a conductor:

    Tavg(5)

    Tavg(3) 1

    RMScd (5)

    RMScd (3) 1 (3)

    With this condition (C1), the five-phase machine is guaranteed a higher aver-

    age torque than the three-phase machine when using the classical sinusoidal

    supply strategy. Moreover, if the third harmonic current injection and the

    design strategy described in the next subsection are used, the performance

    becomes even better.

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    2.2 Criteria based on the harmonic property of the multi-

    phase machines

    In this paragraph, we define two criteria (C2) and (C3) that are directly

    linked with the presence of independent families of harmonics for a machine

    that fulfills the following assumptions [10]:

    the five phases are identical and regularly shifted

    saturation and damper windings are neglected

    the back electromotive force (back-EMF) in the stator windings is not

    disturbed by the stator currents.

    For a wye-coupled five-phase machine, two families must be thus considered.

    One way to give a synthetic view of a multi-phase machine is to consider it

    as a set of two 2-phase fictitious machines noted M1 and M2, electrically and

    mechanically coupled, each characterized by its own cyclic inductance andback electromotive force. The total torque is the sum of the two elementary

    torques produced by the M1 and M2. Each elementary machine is associated

    with a particular family of harmonics (M1, 1st, 9th, (10k 1)th harmonics;

    M2, 3rd, 7th, (10k 3)th harmonics). As such, a simple but efficient vector

    control using a VSI can be implemented for this machine if the following

    appropriate criteria are satisfied during the design for the two fictitious

    machines:

    (C2): the two cyclic inductances 1 and 2 of the same order

    (C3): two sinusoidal electromotive forces.

    To explain the origin of the (C2) criterium, let us note that if the machine

    has a pure sinusoidal mmf, then the cyclic inductance 2 of M2 is only

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    determined by the leakage flux. As the time constants are 1 = 1/Rs and

    2 = 2/Rs, with Rs the stator resistance, it is easy to understand that the

    amplitude of the parasitic currents induced by the PWM will be limited by

    the choice of a high carrier-frequency. It is then convenient to design the

    machine in order to have the same order for the two cyclic inductances. To

    fulfill this objective, it is possible to act on the windings. Windings with

    magnetomotive forces of the same value for the first and third harmonics

    imply two identical cyclic inductances. Consequently, it is necessary to

    conceive adequate windings. The criterium (C3) regarding the electromotive

    force can be satisfied by changing the windings and the magnet layer.

    Finally, a machine satisfying these two properties can then develop a

    perfectly constant torque when it is supplied by currents that contain only

    the first and the third harmonics. Thus the third harmonic of the emf con-

    tributes to a higher torque without additional torque ripples. It is possible

    to design machines that can rotate at very low speeds without vibrations in-duced by torque ripples. Of course, a fourth design criterium (C4) concerns

    the cogging torque.

    3 Conversion of a three-phase machine into a five-

    phase machine

    By considering the design of a podded propeller (2100 kW at 105 rpm), this

    section practically illustrates the benefits that can be expected when using

    these specifications with a phase number equal to 5 instead of 3. The spec-

    ifications given in table 1 correspond to the characteristics of the reference

    three-phase propeller. All these characteristics remain invariant when the

    phase number is changed to 5. Particularly, iron, magnet and active cop-

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    Table 1: Propeller characteristicsEffective length 1.125 m

    Stator diameter D 1.6 m

    Stator yoke thickness 0.05 m

    Mechanical airgap g 0.005 m

    Rotor yoke thickness 0.03 m

    Magnet layer thickness 0.015 m

    Remanent flux density Br 1.17 T

    Magnet volume 83.5 103m3

    Slot width (s, tooth pitch) 0.5 sSlot width opening 0.25 s

    Slot-closing thickness 0.005 mSlot depth 0.065 m

    Active copper volume Vcu 95.6 103m3

    Linear load A 6.17 104 A/m

    Current density js 3.65 106 A/m2

    per volumes remain invariant. To convert the three-phase machine into a

    five-phase one, only the numbers of slots and poles are changed to make a

    five-phase winding feasible.

    3.1 Initial machine analysis

    The initial machine has 216 slots and 60 poles. Therefore the number of

    slots per phase and pole for this 3-phase winding is spp = 6/5. Each pole is

    made of a fully pitched radial magnet with a 1.17 T remanent magnetic flux

    density. The pole-slot arrangement yields a fractional-slot winding, which

    provides an efficient mean of reducing the cogging torque [11]. The funda-

    mental winding factor is 0.927. This three-phase machine is wye-coupled.

    Therefore the third back-emf harmonic can not be used to produce addi-

    tionnal torque. According to 2D numerical prediction, the time constant

    of the elementary machine is about 0.112 s. Considering this value and the

    nominal speed of 105 rpm, a PWM frequency of 1000 Hz ensures a low level

    of parasitic current for the entire speed range [12].

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    3.2 Five-phase winding requirements

    To convert the three-phase machine into a more efficient five-phase one, it

    is necessary to find a new fractional slot winding that fulfills the following

    conditions:

    relation (3) regarding the average torque must be verified (condition

    C1)

    the time constants of both elementary machines must be compatible

    with the PWM frequency of 1000 Hz (condition C2)

    the third harmonic winding factor must be as high as possible in order

    to enable the M2 machine to provide a significant torque (condition

    C3)

    the cogging torque should not be increased when using the new pole-

    slot configuration (condition C4).

    The new slot number must be a multiple of the phase number and the new

    pole number must remain near enough to the initial value of 60 in order to

    roughly maintain the same current frequency. It is possible to obtain a five-

    phase winding with 60 poles and 200 slots but this configuration clearly does

    not fulfill the condition C4 regarding the cogging torque. Indeed, according

    to [11], with this configuration, the first flux density harmonic contribution

    becomes the 5th whereas it is the 9th with the initial three-phase winding.

    This solution is thus rejected.

    3.3 Method used to study the winding

    To take full advantage of the opportunity offered by the Permanent Mag-

    net synchronous machines, fractional slot windings which have already been

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    studied for three-phase machines [13], are again considered for fault tol-

    erant [14] and multi-phase machines [8]. In this paper, the procedure to

    determine a convenient 5-phase winding is deduced from [15]. If the phase

    number, the pole number and the phase number are known, it is possible to

    deduce a set of coils per phase that leads to balanced multi-phase windings.

    The procedure is divided into four steps. The first step involves initializ-

    ing the procedure: it consists of selecting a set of coils per phase that will

    be examined. The number of selected coils is Ns/(2N) because only single

    layer windings are explored. The following step verifies that the selected

    coils yields a feasible winding. The third step concerns the condition C2

    regarding the time constants of the 2-phase elementary machines that must

    be of the same order. The fourth step takes into account the winding factor

    requirements (condition C3). For each step, if the criteria is not satisfied,

    the coils selection is rejected and a new selection is examined. Fulfilment

    of conditions C1 and C4 directly depends on the choice of the pole and slotnumbers.

    3.4 New five-phase winding

    By using the above procedure, it is possible to find a convenient five-phase

    winding with 180 slots if the pole number is decreased to 58. Each phase is

    made up of 18 coils. In figure 2, phase 1 winding is represented. The number

    of slots per phase and per pole for this 5-phase winding is spp = 18/29. The

    phase 2 winding is shifted 36 slots forward with the phase 1 winding.

    In order to determine the electrical quantities, two tools are available:

    an analytical 2D field calculation software program based on [16] and the

    numerical 2D software Difimedi [17]. Both of these have been successively

    used. For example, figure 3 shows the magnetic flux distribution when one

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    phase is supplied with a constant current obtained with the numerical 2D

    software. Thus the inductances values and the back-EMF are first ana-

    lytically estimated and then controlled using the numerical software. The

    stator resistances are calculated by considering the conductor section and

    the length for average temperature. The electrical time constant can thus

    be estimated. All the conditions are fulfilled for this machine.

    As shown in figure 4 which compares the two elementary back-emfs for

    a conductor, condition C1 is verified:

    RMScd (5)

    RMScd (3)= 1.054

    Consequently the five-phase machine enables us to provide a better average

    torque than the three-phase one when using sinusoidal supply.

    Furthermore, condition C2 is also fulfilled:

    1 = 0.152 s and 2 = 0.106 s

    These values are both obtained by 2D analytical and numerical calculations.

    The difference is about 5% higher for 1 and 9% higher for 2 with the

    analytical software. The PWM frequency of 1000 Hz thus remains sufficient

    to ensure low parasitic currents.

    Condition C3 regarding the winding factors is also satisfied: the funda-

    mental winding factor rises from 0.927 to 0.984 while the third harmonic one

    is equal to the satisfactory value of 0.859, which makes the torque produced

    by the M2 elementary machine valuable (if the flux density produced by the

    rotor contains a significant part of the third harmonic).

    Finally, concerning condition C4, this new pole-slot configuration guar-

    antees a negligible cogging torque since the first flux density harmonic con-

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    tribution is the 45th. As underlined in the previous section which introduced

    the multimachine design, the multiphase topology enables a better use of

    the magnet volume. This aspect is illustrated in the second section which

    deals with the issue of magnet layer optimisation.

    4 Magnet layer optimisation

    For given geometrical dimensions (stator diameter, mechanical airgap, mag-

    net layer thickness and slot parameters), the back-emf depends on two design

    elements: on the one hand, the winding studied in the previous section; on

    the other hand, the rotor geometry examined in this section. This section

    looks at magnet layer adaptation to the multimachine supply strategy in

    order to improve the torque density.

    4.1 Multimachine design requirements regarding magnet layer

    With regards to the windings, the ideal rotor structure is the one that only

    generates the first harmonic of each 2-phase elementary machine (first har-

    monic for M1 and third one for M2). In this way, each elementary machine

    has a sinusoidal back-emf and can provide a constant torque in the case of

    multimachine supply (as explained previously in 2.2). For the given five-

    phase machine, it is interesting to look for a particular magnet layer that

    favours first and third harmonics in the back-emf spectrum. Furthermore,

    according to the sinusoidal back-emf objectives for the two elementary ma-

    chines, the other back-emf harmonics that belong to the two harmonic famil-

    lies (see figure 1) must be as weak as possible: the torque ripples are equal

    to zero if these conditions are fulfilled. In practise, for the M1 elementary

    machine, harmonic 1 (the fundamental) must be high and harmonics 9 and

    11 low; for the M2 machine, harmonic 3 must be high and harmonics 7 and

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    13 low. For the given machine, owing to the large airgap effect that reduces

    high order flux density harmonic and the corresponding winding factors that

    filter harmonics 7, 9, 11 and 13, this constraint is naturally respected.

    4.2 Problem analysis

    For the given machine, as the winding is chosen, the only way to act on the

    back-emf spectrum is to modify the no load airgap flux density waveform.

    The objective is to increase the first and third harmonics in comparison with

    respect to initial propeller configuration where the pole consists of a fully

    pole pitched radial magnet. It should be noticed that such a pole configura-

    tion allows us to obtain a higher value for the airgap flux density than the

    one obtained with the more classical configuration where the magnet arc to

    pole pitch ratio is about 2/3. This second configuration is not convenient in

    this instance because the back-emf third harmonic that is required by the

    M2 elementary machine to produce torque is null. The fully pole pitched

    configuration is thus more interesting since the no load airgap flux density

    contains both first and third harmonics. Unfortunately this improvement

    comes with an increase in the interpolar flux density leakage. For the ma-

    chines with high airgap to pole pitch ratios, the fully pole pitched radial

    magnet configration leads to important interpolar leakage flux, which can

    be considered as an inefficient use of the magnet volume.

    The approach proposed in this section is to change the pole magnet layer

    characteristics in order to obtain a more convenient airgap flux density than

    the one corresponding to the initial magnet layer (fully pole pitched). The

    optimised magnet layers must provide an airgap flux density spectrum with

    higher 1st and 3rd harmonics than in the initial case. Reaching this goal is

    equivalent to reducing the interpolar flux density leakage, leading to better

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    use of the magnet volume.

    4.3 Method

    It is decided to look for a pole composed of three magnets with parallel

    magnetisation. All the magnets have the same magnetisation value. This

    approach is comparable to the segmented Halbach array path, so called flux

    focussing technology [18]. Due to the hypothesis of pole symmetry, the intro-

    duction of two design parameters is sufficient to formulate the optimisation

    variable:

    the length of the adjacent magnet L can vary from 0to 90(electrical

    degrees)

    the orientation angle of the magnetisation of the adjacent magnet

    can vary from -90to 0

    These two parameters define the optimisation variable x = (L, ). They

    are depicted in figure 5. By using a rather precise analytical flux density

    calculation [16], the flux density spectrum for the five-phase machine with

    poles made of fully pitched radial magnets can be estimated (and controlled

    with the numerical calculation tool Difimedi). The 1st and 3rd harmonic

    amplitudes take the following values:

    Bref1 = 1.04 T and Bref3 = 0.52 T

    The optimised magnet layer must improve on these two values. The solution

    x must thus satisfy the following condition:

    B1(x)

    Bref1 1 and

    B3(x)

    Bref3 1 (4)

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    The speed and the sufficient accuracy of the analytical calculation method

    make the estimation of these two ratios possible for numerous values of

    x. The results are presented by the figure 6. The best improvements for

    the fundamental and the third harmonic are respectively about 5.9% and

    28.5%. As these maximal values are not reached for the same point x,

    a compromise must be realized: it consists in choosing the point x that

    leads to the better average torque with the multimachine supply strategy.

    By taking into account the winding factors and the slot parameters, the

    fundamental and third-harmonic back-emf can be estimated, which allows

    the prediction of the EM torque. So it can be shown that the better point

    is:

    xopt = (0.29 elec/2,47 deg) =

    B1(xopt)

    Bref1

    = 1.056

    B3(xopt)

    Bref3

    = 1.238

    The figure 6 also shows the point xhal that corresponds to the Halbach array

    solution (the Halbach array with three magnets per pole). This solution

    is less interesting because the third harmonic is significantly lower (1.196

    for xhal againt 1.238 for xopt) whereas the fundamental has the same level

    (1.057 for xhal against 1.056 for xopt). It can be noticed that, as an Halbach

    Array, the chosen topology partially focuses the PM magnetic flux in the

    magnet layer. So, with this configuration, the back iron core thickness can be

    reduced from 30mm to 18mm according to the numerical software Difimedi.

    4.4 Results

    Concerning the back-emf waveform, the figure 7 compares the elementary

    machines back-emf for the radial magnet five-phase machine with the opti-

    mised ones (for the same active volume). The analytical results, confirmed

    by the 2D numerical ones, are really satisfying: the amplitudes are higher

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    Table 2: Analytical results concerning the torque improvementMachine Magnet layer Supply Avg torque Torque ripples

    3-phase Conventional sinus T0 t03-phase Optimised sinus 1.06T0 0.95 t05-phase Conventional sinus 1.05T0 0.64 t05-phase Optimised sinus 1.11T0 0.02 t05-phase Optimised 1 & 3 1.15T0 0.29 t0

    and the signals are more sinusoidal. The back-emf first harmonic is in-

    creased by 5.5% and the third harmonic back-emf by 23%. In comparison

    with the initial three-phase machine, the fundamental improvement is more

    than 11.2%. Obviously this comparison is more pertinent if the magnet

    layer optimisation method is also used for the three-phase machine. In this

    case (where the optimal point is x = (0.43elec/2,39 deg)), the results

    remain convincing: the increase is about 4.8% (mainly due to the better

    fundamental winding factor of the five-phase machine).

    The wye coupled three-phase machine however can not use the back-emf

    third harmonic to provide torque. This explains why the EM torque pro-

    vided by the five-phase machine with the optimised magnet layer is always

    higher than the one produced by the three-phase machine even if its mag-

    net layer is also optimised. This assertion is illustrated by figure 8, which

    represents the EM torque produced by the different machine configurations.

    The reduction of the pulsating torques for the five-phase machine is quite

    clear. The results, according to analytical predictions, are summarized in

    table 2 which provides values for the average torque and the torque ripples

    (maximum minus minimum) with respect to the initial three-phase machine

    where T0 = 191 kNm and v0 = 2.13 kNm. It can be noticed that, for the

    optimised magnet layer five-phase machine, the sinusoidal supply is suffi-

    cient to obtain an improved EM torque with regards to the amplitude and

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    ripples. Concerning this point, it is logical to obtain additionnal ripples

    when the M2 machine is supplied to produce torque: the phenomenon re-

    sults from the harmonic interaction between the third harmonic current and

    the back-emf harmonics that belong to the corresponding harmonic familly

    (7, 13, ...). However the level of ripples remains low in comparison with the

    initial value.

    5 Conclusion

    Given that the multimachine approach provides a synthetic view of the

    multiphase machines in terms of both control and design, it is possible to

    consider the number of phases as a design parameter of a drive. Specific

    example of an application of this principle has been given in this paper re-

    lated to a marine propeller where the torque density and the torque ripples

    are of critical importance and the fault tolerance appreciated. Design ob-

    jectives for the electrical time constants and the emf spectrum have been

    identified. The choice of an adapted fractional slot five-phase winding and

    the optimisation of the magnet layer characteristics significantly improve

    the torque quality, in comparison with the initial three-phase configuration,

    and increase the fault tolerance. Particularly, the five-phase topology al-

    lows better use of the magnet volume. Of course, this advantage for the

    machine could be tempered by the apparent need for a higher number of

    switching devices. In fact, this must be carefully studied because, for high

    power, a switch is often a combination, in series and/or parallel, of elemen-

    tary semiconductor devices. In this case, the tolerance to semiconductor

    device breakdown appears to be more even advantageous with multiphase

    machines.

    Despite the promising nature of the results, two main drawbacks must

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    be considered. First, the simulations used in this paper are based on 2D field

    calculations, which means that end-turn effects are not taken into account.

    The mutual phase fluxes related to the end-turns and the estimation of the

    required copper length are not carried out. However the pulsating torque

    reduction is guaranteed. The other moderating argument concerns the mag-

    netomotive force distribution generated by the new five-phase winding. As

    the MMF subharmonics can induce mechanical stresses [19], it would be

    useful to assess their influence. To summarize, the expected benefits of the

    five-phase topology need to be more accurately estimated.

    References

    [1] E. Levi, E. Bojoi, F. Profumo, H. Toliyat, and S. Williamson, Multi-

    phase induction motor drives - a technology status review. IET Electric

    Power Applications, vol. 1, no. 4, pp. 489516, 2007.

    [2] P. Letellier, High power permanent magnet machines for electric

    propulsion drives, in Proc. of the All Elctric Ship Symposium, Paris,

    France, 26-27 october 2000, pp. 126132.

    [3] A. Arkkio, N. Bianchi, S. Bolognani, T.Jokinen, F. Luise, and M.Rosu,

    Design of synchronous pm motor for submersed marine propulsion

    systems, in Proc. of International Congress on Electrical Machines

    (ICEM02), CD-ROM, Brugges (Belgium), August 2002.

    [4] P. Norton and P. Thompson, The naval electric ship of today and

    tomorrow, in Proc. 3rd All Electric Ship Symp, Paris, France, 26-27

    october 2000, pp. 8086.

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    [5] T. Lipo and K. Jezernik, AC Motor Speed Control, chap 15. Electric

    Machinery Handbook, H. Toliyat and G.B. Kliman Ed., 2004.

    [6] L. Parsa, On advantage of multi-phase machines, in Proc. of the

    IEEE-IECON 2005 Annual Meeting, Nov. 6-10 2005.

    [7] N. Bianchi, S. Bolognani, and M. D. Pre, Design and tests of a

    fault-tolerant five-phase permanent magnet motor, in Proc. of IEEE-

    PESCO6, Jeju, Korea, 18-22 June 2006, pp. 18.

    [8] M. Abolhassani, A novel multiphase fault tolerant high torque density

    permanent magnet motor drive for traction application, in Proc. of

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    [9] H. A. Toliyat, T. A. Lipo, and J. C. White, Analysis of a concentrated

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    1 (motor analysis), IEEE Transactions on Energy Conversion, vol. 6,

    no. 4, pp. 679683, December 1991.

    [10] E. Semail, X. Kestelyn, and A. Bouscayrol, Right harmonic spectrum

    for the back-electromotive force of a n-phase synchronous motor, in

    IEEE-IAS04, vol. 1, Seattle (USA), October 2004, pp. 7178.

    [11] Z. Q. Zhu and D. Howe, Influence of design parameters on cogging

    torque in permanent magnet machines, IEEE Transactions on Energy

    Conversion, vol. 15, no. 4, pp. 407412, December 2000.

    [12] S. Williamson and S. Smith, Pulsating torque and losses in multi-

    phase induction machines, IEEE Transactions on Industry Applica-

    tions, vol. 39, no. 4, pp. 986993, July/August 2003.

    [13] A. Langsdorf, Theory of Alternating Current Machinery, ch.4.

    McGraw-Hill, New York, 1984.

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    [14] N. Bianchi and M. D. Pre, Use of the star of slots in design-

    ing fractional-slot single-layer synchronous motors, Proc. IEEElectr.

    Power Appl., vol. 153, no. 3, pp. 459466, May 2006.

    [15] J. Cros and P. Viarouge, Synthesis of high performance pm motors

    with concentrated windings, IEEE Transactions on Energy Conver-

    sion, vol. 17, no. 2, pp. 248253, June 2002.

    [16] A. B. Proca, A. Keyhani, A. El-Antably, W. Lu, and M. Dai, An-

    alytical model for permanent magnets motors with surface mounted

    magnets, IEEE Transactions on Energy Conversion, vol. 18, no. 3,

    pp. 386391, September 2003.

    [17] M. Lajoie-Mazenc, H. Hector, and R. Carlson, Procede danalyse des

    champs electrostatiques et magnetostatiques dans les structures planes

    et de revolution : programme difimedi, in the Proceedings of Com-

    pumag, Grenoble, France, September 1978.

    [18] Z. Zhu and D. Howe, Halbach permanent magnet machines and appli-

    cations: a review, IEE Proc.-Electr. Power Appl., vol. 148, no. 4, pp.

    299308, July 2001.

    [19] F. Magnussen, D. Svechkarenko, P. Thelin, and C. Sadarangani,

    Analysis of a pm machine with concentrated fractional pitch wind-

    ings, in Proc. of the Nordic Worshop on Power and Industrial Elec-

    tronics (NORPIE), Trondheim (Norway), 14-15 June 2004.

    20

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    6 Figures

    Figure 1: Multimachine decomposition for a wye-coupled 5-phase machine

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    New 5phase machine180 slots and 58 poles

    Figure 2: Winding configuration of a phase for the 5-phase machine

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    Figure 3: Magnetic flux distribution when one phase is supplied with aconstant current (new machine) according to the numerical 2D software

    0 30 60 90 120 150 180 210 240 270 300 330 3601

    0.8

    0.6

    0.4

    0.2

    0

    0.2

    0.4

    0.6

    0.8

    1

    Electrical Angle (deg)

    Elementaryback

    EMFbyconductor(V)

    3phase backEMF3phase backEMF fundamental5phase backEMF5phase backEMF fundamental

    Figure 4: Comparison of the elementary back-EMF by conductor cd(3) andcd(5) (analytical estimations)

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    Figure 5: Modification of the magnet layer

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 190

    80

    70

    60

    50

    40

    30

    20

    10

    0

    1

    1

    1

    1.02

    1.02

    1.02

    1.021.02

    1.02

    1.02

    1.02

    1.041.04

    1.04

    1.04

    1.04

    1.04

    1.04

    1.04

    1.05

    1.05

    1.05

    1.05

    1.051.055

    1.0551.055

    xopt

    xhal

    L / (elec

    /2)

    B1(x) / B

    1

    ref

    (a) Fundamental flux density change

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 190

    80

    70

    60

    50

    40

    30

    20

    10

    0

    1

    1

    1

    1

    1

    03

    03

    .03

    1.03

    1.03

    1.03

    1.03

    1.03

    .06

    1.06

    1.06

    1.06

    1.06

    1.06

    1.061.09

    1.09

    1.09

    1.09

    1.09

    1.09

    1.09

    1.12

    1.12

    1.12

    1.12

    1.12

    1.12

    1.15

    1.15

    1.15

    1.15

    1.15

    1.15

    1.18

    1.18

    1.18

    1.18

    1.18

    1.18

    1.21

    1.21

    1.21

    1.211.24

    1.24

    1.24

    1.24

    1.27

    1.27xopt

    xhal

    L / (elec

    /2)

    B3(x) / B

    3

    ref

    (b) Third harmonic flux density change

    Figure 6: Flux density change with optimisation variable (L, )

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    0 30 60 90 120 150 180 210 240 270 300 330 3601

    0.8

    0.6

    0.4

    0.2

    0

    0.2

    0.4

    0.6

    0.8

    1

    Electrical Angle (deg)

    Elementaryback

    EMF(V)

    Radial Magnet 5phase machine: Main MachineOptimised 5phase machine: Main MachineRadial Magnet 5phase machine: Secondary MachineOptimised 5phase machine: Secondary Machine

    Figure 7: Elementary machine back-EMF improvement (analytical estima-tion)

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    0 2 4 6 8 10 121.8

    1.85

    1.9

    1.95

    2

    2.05

    2.1

    2.15

    2.2

    2.25

    2.3x 10

    5

    Mechanical Angle (deg)

    EMt

    orque(Nm)

    M3, radial magnetsM3, optimised magnetsM5, radial magnets, sinusoidal supply

    M5, optimised magnets, sinusoidal supplyM5, optimised magnets, multimachine supply

    Figure 8: EM torques comparison for the 3-phase and 5-phase machineswith conventional and unconventional magnets layer

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