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Five Ways the Industrial Internet will Change the Oil and Gas Industry

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Five Ways the Industrial Internet will Change the Oil and Gas Industry Originally presented on October 16, 2014. WATCH REPLAYhttp://ecast.opensystemsmedia.com/502 Unconventional resources challenge the oil industry. Exploration and development of new sources of oil and gas require new sensors, analytics and processes. These systems need some way to better connect, monitor, control and automate processes. Current technology just can't deliver quick, reliable, field-to-cloud system integration and robust operation, especially across large field installations. The Industrial Internet of Things is the biggest change in industrial technology in decades. Huge companies are transforming their infrastructures to take advantage of the Industrial Internet's open, high-bandwidth protocols and low-cost, intelligent networks. Just this year, GE, Cisco, Intel, AT&T, IBM and 80 other companies recognized the importance of this transformation. They formed the Industrial Internet Consortium (IIC) to speed the use of internet technologies in industrial applications. Find out why new networking standards are more than just protocols; they are system-building technologies that greatly ease field operations. See how companies like GE, Siemens, Joy Mining and Schneider Automation are using Industrial Internet technologies to re-vamp their product lines and field operations. Oil and gas applications are already being fielded with open standards and low-cost smart nodes. Speaker: Stan Schneider is the CEO of Real-Time Innovations (RTI), and a member of the IIC Steering Committee
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Your systems. Working as one. Five Ways the Industrial Internet will Change the Oil & Gas Industry
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Page 1: Five Ways the Industrial Internet will Change the Oil and Gas Industry

Your systems. Working as one.

Five Ways the Industrial Internet will Change the Oil & Gas Industry

Page 2: Five Ways the Industrial Internet will Change the Oil and Gas Industry

Unconventionals Challenge

• Massive data flow from new sensors

• New analysis techniques• Complex drilling

processes• Required well production

& environmental monitoring

• Reservoir-wide management

• More scrutiny• Fewer experts

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Challenge: Use real-time data to

build smarter systems

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The Future is Intelligent Machines

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What is the Internet of Things?

• Cisco “Internet of Everything”– …the latest wave of the Internet -- connecting physical

objects…to provide better safety, comfort, and efficiency• IBM “Internet of Things”

– …a completely new world-wide web, one comprised of the messages that digitally empowered devices would send to one another. It is the same Internet, but not the same Web.

• GE “Industrial Internet”– …convergence of machine and intelligent data…to create

brilliant machines• RTI “Your Systems. Working as One.”

– …to enable the potential of smart machines to serve mankind and fundamentally change the economic infrastructure

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The Industrial Internet of Things

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Industrial Internet of Things (IIoT)Consumer Internet of Things (CIoT)

Cyber-Physical Systems (CPS)

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RTI Named Most Influential IIoT Company

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Core Nervous System for the Industrial Internet™

Connext DDS

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Data Distribution Service

Real-Time Analytics &

ControlOperator HMI

Sensors Actuators

Cloud Integration

Data Distribution Service (DDS)

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The Industrial Internet Consortium

• OMG manages the IIC• Goal is to bring standards clarity to the

Industrial Internet• 5 founders, ~70 members (already)• RTI CEO elected to Steering Committee

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.Interested in IIC?See me.

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IIoT Infrastructure Trusts RTI

• World’s largest Wind Power company• World’s largest Underground Mining Equipment company• World’s largest Navy (all surface ships)• World’s largest Automotive company• World’s largest Emergency Medical System company• World’s largest Medical Imaging provider• World’s 2nd largest Patient Monitoring manufacturer• World’s 2nd largest Air Traffic control system• World’s largest Broadcast Video Equipment manufacturer• World’s largest Launch Control System• World’s largest Telescope (under construction)• World’s 5th-largest Oil & Gas company• World’s 6th-largest power plant (largest in US)• All of world’s top ten defense companies

RTI designed into over $1 trillion

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What Does RTI do for the IIoT?

• ~800 Designs– Healthcare– Transportation– Communication

s– Energy– Industrial– Defense

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Transform Product Architectures

”BK Medical is truly redefining Medical Ultrasound Imaging where the traditional single user / single system approach is being replaced with fully scalable and distributed multi-user systems

…we selected the RTI Connext DDS middleware as this gives us all the flexibility and the abstraction layer needed for the future of Analogic Ultrasound”

-- Jesper Lomborg Manigoff, VP of Engineering, Analogic Global Ultrasound

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Integrate System of Systems

1000s of patients, >100k devices

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Provide a Common Platform

Revolution®

"GE Healthcare chose the DDS standard because it can handle many classes of intelligent machines. RTI Connext DDS satisfies the demanding requirements of our devices and supports standardization on a single communications platform across product lines."

-- J Gustavo Perez, General Manager for MI&CT Engineering

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Share Wide Area Voice & Video

• Exelis (ITT) C4i provides command and control systems for military and civilian agencies (fire/police/emergency response)

• RTI Connext DDS connects GUIs to servers that route voice and video

• RTI met the critical needs: scalability, routing, recording

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Drive Smart, Reactive Systems

• The VW Driver Assistance and Integrated Safety system combines radars, laser range finders, and video to assist safe operation

• It helps avoid obstacles, detect lane departures, track eye activity, and safely negotiate bends

• The V-Charge program demoed an auto-charging and parking vehicle in 2014

• RTI enables advanced reactive systems in transportation

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http://www.youtube.com/watch?v=7xQfKTAtyNU

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Facilitate Plug-n-Play Across Vendors

• Audi hardware-in-the-loop simulation feeds realistic data to components for testing

• The system offers plug-n-play between simulation vendor solutions

• RTI middleware enables a modular test environment that scales to work with hundreds of devices

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Track Distributed Assets

• Wi-Tronix systems wirelessly monitor high-value mobile assets such as locomotives, industrial equipment and marine vessels

• RTI addressed critical issues such as optimized flow and discovery process over a wireless network

• RTI middleware works effectively over lossy wireless networks

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Ensure 24x7 Operation

RTI Connext DDS was selected for its extensive compliance with the Object Management Group (OMG) DDS standard; its high security rating; its wide support of tools and programming languages, and its reputation for performance, scalability, and 24/7 reliability

– Sid Koslow, Chief Technology Officer, NAV CANADA. Air Traffic Control for Canada

2nd largest ANSP in the world7 major centers

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Work in Harsh Environments• Joy Mining is the

world’s largest mining equipment manufacturer

• RTI Connext DDS connects the controller, operator GUI, and historian

• Reliable, fast connectivity enables control, debugging, and system health monitoring for continuous mining

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Connect Large SCADA

• NASA KSC’s new Constellation launch control SCADA system

• RTI delivered 300k points, at 400k msgs/sec with 5x the required throughput, at 1/5 the needed latency

• NASA mitigated risk by parallel-tracking multiple DDS vendors

• RTI connects thousands of sensors and actuators

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Enable Massive Scalability

• Raytheon uses RTI middleware to control the new Zumwalt DDG 1000 destroyer

• RTI DDS coordinates and manages complex, diverse onboard hardware and software systems

• RTI connects hundreds of computers, thousands of applications, and more than 10m publish-subscribe pairs

• RTI middleware extends real-time scalability

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Truly Distribute Control

• Siemens Wind Power fields farms of 500 turbines with 100m blades

• Connext DDS implements fast control within turbines and gust control across the array

• RTI enables distributed intelligent machines

Page 30: Five Ways the Industrial Internet will Change the Oil and Gas Industry

Move Intelligence to the Edge

• MicroGrids connect generation, load, and storage to optimize usage and eliminate traditional grid infrastructure

• RTI Connext™ DDS middleware seamlessly integrates apps, enforces security, merges NI LabVIEW

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21st Century Distributed Structure

20th Century Central Structure

Page 31: Five Ways the Industrial Internet will Change the Oil and Gas Industry

Power Critical Infrastructure

• The 6.8 GW GC Dam automated control uses RTI

– Largest power plant in North America

– Fastest-responding major power source on the Western Grid

– Requires 24x7 operation

• RTI met the challenges– Extreme availability– Wide area communications– Multi-level routing– High security– 300k data values

• RTI system live now

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Technology

Page 33: Five Ways the Industrial Internet will Change the Oil and Gas Industry

Why Choose RTI?

• Disaster if offline for 5 minutes?• Measure performance in ms or µs? Or scale

>100+ applications? Or 10k+ data values?• Code active lifetime >3 yrs?

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2 or 3 Checks?

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The DDS Standard for the IIoT

• Data Distribution Service is the Communications Standard for the IIoT

• OMG: world’s largest systems software standards org

– UML, DDS, Industrial Internet Consortium

• DDS: open & cross-vendor– Standard API– Standard wire spec– 12 implementations

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Cross-vendor source portability

Cross-vendor interoperability

DDS-RTPS ProtocolReal-Time Publish-Subscribe

Distribution Fabric

DDS API

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DDS: The Software DataBus

• QoS controlled– Ensure operation

• Decoupling– Enables scaling

• Plug and play flexibility– Like a hardware bus

• Peer-to-peer performance

• Standards-based interoperability

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Data-Centric Messaging Bus

Scalable, high performance, reliable infrastructure

DataBus™

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DDS Global Data Space

DDS Global Data Space

• Shared Information Model– Topic – What data is

exchanged?– Key – How are unique

instances identified?– Type – What is the data

structure?– QoS – Contracted policies

for data exchange

• Supports any OS, languages, transports

Device Identity

UDI 🔑 string

Model Name

string

Depiction Icon

Numeric

UDI 🔑 string

Metric Id🔑

string

Value float

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Quality of Service

• “Match” only when requested and offered policies are compatible

– Mis-matches reported at runtime– Policy violations reported at runtime

• Example: Deadline– Defines the maximum interval between samples

– 5 seconds Requested, 10 seconds Offered

• NO Match [data is too old]

– 5 seconds Requested, 2 seconds Offered• Match [data is current]

• QoS includes– Timing, Reliability, Ownership,

Redundancy, Filtering

App

Device

Numeric

UDI 🔑 string

Metric Id🔑 string

Value float

Requested QoS

Offered QoS

Page 38: Five Ways the Industrial Internet will Change the Oil and Gas Industry

QoS Policy QoS Policy

DURABILITY USER DATA

HISTORY TOPIC DATA

READER DATA LIFECYCLE GROUP DATA

WRITER DATA LIFECYCLE PARTITION

LIFESPAN PRESENTATION

ENTITY FACTORY DESTINATION ORDER

RESOURCE LIMITS OWNERSHIP

RELIABILITY OWNERSHIP STRENGTH

TIME BASED FILTER LIVELINESS

DEADLINE LATENCY BUDGET

CONTENT FILTERS TRANSPORT PRIORITY

QoS: Quality of ServiceVo

latil

ity

User Q

oS

Del

iver

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PresentationRedundancy

Infr

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It’s All About the Data

Data centricity enables interoperation, scale, integration

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Messaging middleware DataBus

Unstructured files

Database

Data Centricity

Data Centricity

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Five Ways the IIoT will Change Oil & Gas

© 2014 Real-Time Innovations, Inc.

Page 41: Five Ways the Industrial Internet will Change the Oil and Gas Industry

Automate Field Operations

Five Ways the IIoT will Change Oil & Gas

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Why Automate?

• Capture domain knowledge

• Increase safety• Decrease time on

site and costs• Improve well quality• Decrease downtime

and equipment failure

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Remote Control Center Domain

Use Case: Automated Well Drilling & Completion

Well Automation Domain

High-Speed DataBus

Flow

DTS Drill Control

Process Controller

Management Display

Local Control Station

Data Storage

AnalysisDown Sample

Equipment Health

Monitor

Wire

less

Dat

aBus

Sensors

Control Center DataBus

Management Display

Remote Control Station

Data Storage

Predictive Maintenance

Enterprise Systems

Process Planner

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Enable Massive Data Collection

Five Ways the IIoT will Change Oil & Gas

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Site-Wide Monitoring

- Improve asset utilization

- Reduce effluent- Accelerate

production- Improve

hydrocarbon recovery

- Better selection of infill well locations

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Use Case: Intelligent Well Monitoring

Real-Time Control Center Domain

Encrypted Wireless Databus Bridge

Recording Services

HMIHMI

HMI

Well Management Domain

RecordingService

Well DomainWell Domain

Well DomainWell Domain

Pressure

Flow Controllers

DTS

Equipment Health

Monitor

Management DisplayLocal Control

Station

Enterprise Systems

Predictive Maintenance

Safety Monitor

Sensors

Production Planners

- Massive, coordinated data collection

- Sitewide scalability- Real-time ops visibility

Acoustic

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Integrate Analytics

Five Ways the IIoT will Change Oil & Gas

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Unit DataBusUnit DataBus

Sense Act

Think HMI

Machine DataBus

Think HMI

Machine DataBus

Sensor-to-Cloud Bus

• Connect…– Fast– Seamless– QoS controlled– Secure– Data centric

• Across 80 Platforms…

• Over 12 Transports

IntelligentMachines

IntelligentSystems

IntelligentIndustrial Internet

Cloud DataBus

IntelligentSystem of Systems

Connext

Site DataBus

Sense Act

Think HMI

Machine DataBus

Unit DataBus

Hide Complex Topology behind a Single logical

DataBus

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Cloud Integration

• Discovery• Routing• Algorithm/analytics

integration• Huge scalability• Firewall traversal• Load balancing• Smart filtering

• Extreme performance• Workflow processing• Transaction support• Graphical adminstration• Database integration• Many client types• Security• Working application proof

Goal: Distribute high throughput, low latency data between operational systems and cloud analytic engines

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Use Case: Intelligent, Real-Time Reservoir Management

Analytics

Logging

• Redundant, Load-Balanced Queuing

• Reliable Multicast

Data Center Cloud

GatewayProcessor

GatewayProcessor

GatewayProcessor

GatewayProcessor

Load Balancer

(F5)

Con

ne

xt In

pu

t B

us

Connext DDS Processing Bus

MonitorQueueQueueWorkflow

Processing

Connext TCP (WAN)

ClientClient

ClientClient

Encrypted Wireless Databus Bridge

Well DomainWell Domain

Well DomainWell Domain

Seismic SensorsSeismic

SensorsSeismic Sensors

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Secure Operations

Five Ways the IIoT will Change Oil & Gas

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Fine-Grain DDS Security Model

• Per-Topic Security– Control over r,w access for

each endpoint

• Complete Protection– Discovery authentication– Data-centric access

control– Plug-in cryptography– Tagging & logging– Secure multicast– 100% standards compliant

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CBM AnalysisSensor Control Operator

State Alarms SetPoint

Topic Security model:• Sensor: State(w)• CBM: State(r); Alarms(w)• Control: State(r), SetPoint(w)• Operator: *(r), Setpoint(w)

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Secure DDS

over UDP

Control Station

MasterDevice

Transmission Substation

SlaveDevice

Protection with Attack Detection via DataBus Tapping

DNP3 overRS232/485

DNP3 overEthernet DNP3 over DDS

Attack Detector

Display

AnomalyDetector

(Lua)

ScadaConverter

(C++)

SlaveDevice

Existing DNP3

RTI Routing Service

ComProcessor

RTI Routing Service

ComProcessor

Secure DDS

DDS DDS

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Practical Security Combines Protection and Detection

• Complete Protection– Discovery authentication– Data-centric access control– Plug-in cryptography– Tagging & logging– Secure multicast– 100% standards compliant

• Simple Detection– Easy retrofit to legacy– Facile data tapping– Detailed meta data access– Quick scripting detection

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CBM AnalysisPMU Control Operator

State Alarms SetPoint

Control Station

Master

Device

Transmission Substation

SlaveDevice

Attack DetectorDisplay

Anomaly

(Lua)

Scada(C++)

SlaveDevice

RTI Routing Service

ComProcessor

RTI Routing Service

ComProcessor

Secure DDS

DDS DDS

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Replace Special Software with IIoT Platforms

Five Ways the IIoT will Change Oil & Gas

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Application Software

IIoT Platforms Simplify Networking

• Networking details• Addressing (hosts, ports)• Sockets• Bridging

• Discovery• State management and consistency• Startup order dependencies• Reliability over unreliable nets• Disconnections & reconnections• Failover• Filtering• Serialization & deserialization• Timing control and visibility

Operating System& Network Stack

Application Software

write(topic, data) read(topic, data)

DDS Library

Operating System& Network Stack

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Data Centricity Simplifies ApplicationsMessage Centric Data Centric (DDS)

Message Centric Middleware

Application

Application Logic

Message Parsing and Filtering

Message Caching

Send/Receive Packets

Addressing, Marshaling

Data Centric Middleware (RTI)

Send/Receive Packets

Discovery, Presence Marshaling, 32/64

Message Caching & State Management

Message Parsing and Filtering

Application

Application Logic

Savi

ngs

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Example: Asset Tracking System

In-House Platform:• 500K lines of code• 8 yrs to develop• 21 servers• Achieved: 20K tracked

updates/sec, reliability and uptime challenges

IIoT Platform:• 50K lines of code—order

of magnitude less• 1 yr to develop—8x less• 1 laptop—20x less• Achieved: 250K+ tracked

updates/sec, no single point of failure

“This would not have been possible with any other known technology.”—Network Ops Center Technical Lead

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Improve Counting

Five Ways the IIoT will Change Oil & Gas

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About RTI

• Market Leader– 800+ designs; $1T designed-in value

• Over 70% DDS mw market share1

• Largest embedded middleware vendor2

– By far the most DDS designs– 2013 Gartner Cool Vendor for technology and Open

Community Source model• Standards Leader

– Active in 15 standards efforts– DDS authors, chair, wire spec, security, more– IIC steering committee; OMG board

• Team Quality Leader– Stanford research pedigree– High-performance, control, systems experts– Top quality product, processes, execution– Consistent head-to-head victors– 70+ engineers

1Embedded Market Forecasters2VDC Analyst Report

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RTI’s Business Model

• Infrastructure Community– Everyone you care about– 100% Free: Open

Community Source

• Volume discounts accumulate across IC

• Simple, Fair, Open pricing– Simple = One project

metric– Fair = That metric scales

with investment– Open = Predictable. No

nasty surprises.IC: Audi

Paid Project

Free Project

Free Project

Free ProjectPaid Project

Paid Project

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Ways the IIoT Will Change Oil & Gas

• Automate Field Operations• Enable Massive Data

Collection• Integrate Analytics• Secure Operations• Replace Special Software

with IIoT Platforms

Connext DDS


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