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Flake ice machine brochure

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PRAJ PRAJ REFRIGERATION REFRIGERATION INDUSTRIES INDUSTRIES FLAKE / SNOW ICE FLAKE / SNOW ICE GENERATORS GENERATORS
Transcript
Page 1: Flake ice machine  brochure

PRAJ PRAJ REFRIGERATION REFRIGERATION

INDUSTRIESINDUSTRIESFLAKE / SNOW ICE FLAKE / SNOW ICE

GENERATORSGENERATORS

Page 2: Flake ice machine  brochure
Page 3: Flake ice machine  brochure
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ADVANTAGES OF FLAKE ICE

� Rapid cooling or mixing – Flake ice flow more than 1740 sq mtrs. Of cooling surface per metric to n.

Better product coverage– Flake ice flow more freely & provide greater contact area.

� Greater product protection – Flake ice remain dry, packs well and cushions your product against damage during packing, storage & transportation.

� Easily stored & distributed – Flake ice is dry on both sides & does not congeal or form into clumps. both sides & does not congeal or form into clumps. It will not freeze up in the bin or clog screw or pneumatic conveyors.

� Longer storage life – Flake ice is sub-cooled to provide more than 80K-cal kg, when harvested. Sub-cooling can easily be adjusted in the field to (-) 18°C or lower. Melts slowly than block ice when exposed to atmosphere.

� More economical – Flake ice can be manufactured with less energy than any other type of ice 4325 K-cal per hour per metric ton of ice with 16°C with i nlet water.

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Therefore flake ice has become the Best Preferred method of

cooling in many industries like

SEAFOOD INDUSTRY

POLYTRY & MEAT PROCESSING

CHEMICAL & DYES

CONSTRUCTION

AMUSEMENT PARKS

(SNOW WORLD)

PHARMACEUTICALS

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All PRI flake ice generator ‘P’ models operate thesame way. Only their physical size andconsequent capacities differ. Each PRI flake icegenerator is a vertical and double walledcylindrical evaporator. The cylinder remainsstationary and central ice flaking rotor isattached with water ring and Drip shield revolve.Water is pumped into the top of the waterdistributor rotor and then distributed throughthe water rings onto inner freezing surface. Ahigh velocity, very low temperature refrigerant(i.e. (-) 18°C to (-) 26°C) continued between thecylinders walls freezes the almost waterimmediately . Then ice is sub cooled in the dryingimmediately . Then ice is sub cooled in the dryingarc and then the tools shear the ice from thefreezing surface without touching the wall. Theice falls out the bottom of the Ice-generator intothe storage bin. No water is delivered with theice because the drip shield deflects any excesswater into a receiving pan from which it is re-circulated to make more ice. Ice thickness isadjusted by changing the speed of the rotor withvariable speed pulley. Ice can be continuouslyproduced without an attendant. In case of powerfailure, all water drains into the waterrecirculation tank. There is no danger of icesystem freezing up.

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SPECIALITIESSPECIALITIES�� Very low maintenance as compared Very low maintenance as compared

to other machines.to other machines.�� All water distribution system done All water distribution system done

with nonwith non--corrosive material.corrosive material.�� Special design ensuring low wear Special design ensuring low wear

and tear.and tear.�� Widely accepted and used in Widely accepted and used in

CHEMICAL, SEAFOOD, CHEMICAL, SEAFOOD, CHEMICAL, SEAFOOD, CHEMICAL, SEAFOOD, CONSTRUCTION, AGRICULTURAL, CONSTRUCTION, AGRICULTURAL, PHARMACEUTICAL, MEAT and PHARMACEUTICAL, MEAT and POULTRY industries.POULTRY industries.

�� Simple construction ensuring easy Simple construction ensuring easy installation, operation and installation, operation and maintenance.maintenance.

�� One year warranty against any One year warranty against any manufacturing defect.manufacturing defect.

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ECONOMICALECONOMICAL�� Produces more ice than any other ice maker Produces more ice than any other ice maker

using comparable compressor 4325 Kusing comparable compressor 4325 K--cal/Hr, per metric tone of ice using 16cal/Hr, per metric tone of ice using 16°°C C incoming water uses less energy than block incoming water uses less energy than block ice maker.ice maker.�� Operates simply even while unattended.Operates simply even while unattended.�� Continuous production with no defrosting Continuous production with no defrosting

cycles.cycles.�� Features simplified refrigeration controls Features simplified refrigeration controls �� Features simplified refrigeration controls Features simplified refrigeration controls

and piping.and piping.�� Reduces refrigeration losses with totally Reduces refrigeration losses with totally

enclosed, insulated fiberglass enclosure.enclosed, insulated fiberglass enclosure.�� Converts all water to ice without water loss.Converts all water to ice without water loss.�� Saves space with compact design.Saves space with compact design.�� Installs easily without factory supervision.Installs easily without factory supervision.�� Minimum maintenance.Minimum maintenance.�� Standard equipments with each ice maker.Standard equipments with each ice maker.

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STANDARD STANDARD FEATURESFEATURES

�� Available in 9 models producing from 0.75 to 40 Available in 9 models producing from 0.75 to 40 tons of ice per day.tons of ice per day.

�� Double walled, stress relived, stationary Double walled, stress relived, stationary evaporator. No refrigerant seals to leak. Coded evaporator. No refrigerant seals to leak. Coded by the ASME as a pressure vessel.by the ASME as a pressure vessel.

�� Available with a solid carbon or stainless steel Available with a solid carbon or stainless steel freezing surface.freezing surface.

�� Protection and safety features include Protection and safety features include Mechanical load limit switch, emergency stop Mechanical load limit switch, emergency stop switch, jog switch and inspection hatch safety switch, jog switch and inspection hatch safety switch and drive belt guard.switch and drive belt guard.switch and drive belt guard.switch and drive belt guard.

�� Machine available for shipboard installation to Machine available for shipboard installation to produce ice from seawater.produce ice from seawater.

�� Polyurethane insulation enclosed in molded Polyurethane insulation enclosed in molded fiberglass covers.fiberglass covers.

�� Attached accumulator for complete gasAttached accumulator for complete gas--liquid liquid refrigerant separation.refrigerant separation.

�� Stainless steel water make up tank & stainless Stainless steel water make up tank & stainless steel investment ice removal tools & sealed steel investment ice removal tools & sealed bearings.bearings.

�� Approved by the US department of Agriculture Approved by the US department of Agriculture for installation in food and marine industriesfor installation in food and marine industries ..

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Flake Ice Generator Flake Ice Generator SpecificationsSpecifications

Model Model PumpPump(HP)(HP)

MotorMotor(HP (HP --RPM)RPM)

Capacity / Capacity / 24 Hrs. 24 Hrs.

(MT)(MT)

Height Height (mm)(mm)

WidthWidth(mm)(mm)

LengthLength(mm)(mm)

Export Export WTWT

(Kgs.)(Kgs.)

PP--050 050 SS / SS / ----

0.25 0.25 HPHP

0.33 HP 0.33 HP –– 14401440

0.75 to 0.75 to 1.01.0

850850 625625 900900 450450

PP--075 075 SS / SS / ----

0.25 0.25 HPHP

0.33 HP 0.33 HP –– 14401440

1.5 to 1.5 to 2.02.0

900900 700700 11501150 600600

PP--100 100 SS / CSSS / CS

0.25 0.25 HPHP

0.5 HP 0.5 HP –– 14401440

2.5 to 2.5 to 3.03.0

11501150 850850 12201220 700700

PP--250 250 SS / CSSS / CS

0.5 0.5 HP HP

1 .0 HP 1 .0 HP –– 14401440

5.0 to 5.0 to 6.06.0

13501350 14501450 21502150 18501850

PP--300 300 0.5 0.5 1.0 HP 1.0 HP 7.0 to 7.0 to 17501750 15001500 21502150 20102010PP--300 300 SS / CSSS / CS

0.5 0.5 HP HP

1.0 HP 1.0 HP –– 14401440

7.0 to 7.0 to 9.09.0

17501750 15001500 21502150 20102010

PP--400 400 SS / CSSS / CS

0.5 0.5 HPHP

1 .0 HP 1 .0 HP 14401440

10.0 to 10.0 to 12.012.0

21002100 15001500 21502150 26052605

PP--500 500 SS / CSSS / CS

0.5 0.5 HP HP

1 .0 HP 1 .0 HP -- 14401440

15.0 to 15.0 to 17.017.0

23002300 15001500 21502150 31003100

PP--800 800 SS / CSSS / CS

1.0 1.0 HP HP

1.5 HP 1.5 HP -- 14401440

18.0 to 18.0 to 22.022.0

25002500 20502050 27502750 42504250

PP--950 950 SS / CSSS / CS

1.0 1.0 HP HP

1.5 HP 1.5 HP --14401440

24.0 to 24.0 to 40.040.0

29002900 20502050 27502750 49504950

Ammonia and Freon Ammonia and Freon models availablemodels available

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PRAJ REFRIGERATION PRAJ REFRIGERATION INDUSTRIESINDUSTRIES

Works:Works:

Registered Office:Registered Office:

A/203, “Durvankur Society”, A/203, “Durvankur Society”, NagarNagar--Mundhwa Bypass Road, Mundhwa Bypass Road,

KharadiKharadi, PUNE , PUNE –– 411 014411 014(Maharashtra (Maharashtra –– India)India)

Works:Works:

Gat No.: 68/2, Milkat No: 302, Gat No.: 68/2, Milkat No: 302, At Post Shirswadi, WadeBolhai, At Post Shirswadi, WadeBolhai,

Tal.: Haveli, Dist. PUNE Tal.: Haveli, Dist. PUNE –– 412 207412 207Maharashtra (India)Maharashtra (India)

Contact:Contact:

Tel. No.: + 91 20 65249542 / 65343794Tel. No.: + 91 20 65249542 / 65343794Mobile : (0) 9890146817 / (0) 9420495508Mobile : (0) 9890146817 / (0) 9420495508

Email : [email protected] : [email protected]@[email protected]


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