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FLEx R2R sALD - Meyer Burger online · Deposition technology Proprietary spatial ALD technology...

Date post: 21-May-2020
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Main advantages Deposition rates > 1 nm/s; 100 times faster compared to conventional ALD Large range of applications with variety of precursors Enable multi-material stack with multiple precursors Process at atmospheric pressure (no vacuum process) Thickness control at atomic scale Straightforward adjustment of layer thickness Excellent conformity No pinholes No contact on deposition side of foil No parasitic deposition Compact equipment footprint FLEx R2R sALD Spatial ALD coating technology Absolute thickness control, extreme layer homogeneity, superb conformity without cost of vacuum tooling. Atomic layer deposition (ALD) technology uses cyclic exposure of a substrate to different precursors where in each cycle a layer is formed of a single atom thickness. This ensures superior thickness control, extreme layer homogeneity and superb conformity without cost of vacuum tooling. Spatial ALD (sALD) is the enhanced form of traditional ALD improving the deposition rate by several orders of magnitude. The FLEx R2R sALD is a Roll to Roll Spatial ALD production solution for many applications that require these benefits of sALD. Next to high throughput the FLEx platform approach enables integration of various additional coatings and pre-treatment technologies. Schematic representation sALD Key features Accurate controlled exposure time and process temperature High precision rotating spatial ALD drum and WEB tension control High precision WEB unwinding and rewinding modules High uptime Flexibility in foil type and layer thickness Scalable platform 24/7 volume production Customizable configuration Various optional modules available R2R sALD principle
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Main advantages

Deposition rates > 1 nm/s; 100 times faster compared to conventional ALD Large range of applications with variety of precursors Enable multi-material stack with multiple precursors Process at atmospheric pressure (no vacuum process) Thickness control at atomic scale Straightforward adjustment of layer thickness Excellent conformity No pinholes No contact on deposition side of foil No parasitic deposition Compact equipment footprint

FLEx R2R sALDSpatial ALD coating technologyAbsolute thickness control, extreme layer homogeneity, superb conformity without cost of vacuum tooling.Atomic layer deposition (ALD) technology uses cyclic exposure of a substrate to different precursors where in each cycle a layer is formed of a single atom thickness. This ensures superior thickness control, extreme layer homogeneity and superb conformity without cost of vacuum tooling. Spatial ALD (sALD) is the enhanced form of traditional ALD improving the deposition rate by several orders of magnitude. The FLEx R2R sALD is a Roll to Roll Spatial ALD production solution for many applications that require these benefits of sALD. Next to high throughput the FLEx platform approach enables integration of various additional coatings and pre-treatment technologies.

Schematic representation sALD

Key features

Accurate controlled exposure time and process temperature High precision rotating spatial ALD drum and WEB tension control High precision WEB unwinding and rewinding modules High uptime Flexibility in foil type and layer thickness Scalable platform 24/7 volume production Customizable configuration Various optional modules available

R2R sALD principle

General specifications

Deposition technology Proprietary spatial ALD technology

Configuration Roll to roll line, used for development and (pilot) production

WEB speed 0,1 - 20 m/min, depending on layer thickness

WEB materials PET, PEN; 25-125 micron, other materials on request

WEB width 300 – 600 mm, ready for up-scaling to 1600mm

Control Graphic User Interface

ALD coating

Materials Al2O3, TiO2, Zn(O,S), ZnO, ZnO:Al; SiO2, HfO2, In2O3, ZnO:In, IZO, IGZO, ZnSnOx, Silver, Alucone (R&D level)

Layer thickness 2 nm - 300 nm

Process temperature 80 – 150 C

Additional process modules

- Slot die coating

- UV or Thermal curing

- Surface activation (Corona or Plasma pre-treatment)

- Protective interleaf wind or unwinding

Optional modules

- Down flow enclosure

- Particle pre-cleaning

- Integrated measurement technology

- Manufactring Execution Software (MES)

Meyer Burger (Netherlands) B.V. | [email protected] | www.meyerburger.com

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Optical transparent barrier films Optical stack development Zn(O, S) buffer layers for CIGS cells

Optically transparent barriers with water vapour transmission rates in low 10-5 range with only 20 nm layer coating on organic films.

Manufacturing of perfect optical stacks. Example: Al2O3 and TiO2 stack with reflectance max. at 550nm on PET foil

Replace CdS by ALD Zn(O,S) avoiding use of cadmium and improving efficiency (>0.4% abs) by lowering optical absorption.

Technical data of FLEx R2R sALD platform


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