Flexible machining cellFPZ - 250

FP

Z- 2

50

Machine

Conveyor belt

Motor cooling unit

Control panel

HydraulicsPneumaticsLubrication

Electric cabinet

Description / FPZ-250

Machine basement designed and produced in accordance with EC standards

FPZ-

250

stable construction installed as independent unit easily accessible simple for servicing

Description/ FPZ-250FP

Z- 2

50

X-axis stroke 600 mm v = 60 m/min a = 6 m/s2 measuring laths 5μm Heidenhain

Y-axis stroke 1200 mm v = 100 m/min a = 6 m/s2, Option 10 m/s2 measuring laths 5μm Heidenhain

Z-axis stroke 600 mm v = 60 m/min a = 6 m/s2 measuring laths 5μm Heidenhain pneumat. cylinder f. mass balancing

Description / FPZ-250FP

Z- 2

50

B-axis twisting angle 360° 180° twist in 0,5 sec. v = 190 u/min Md = 150 Nm M max. 300 Nm blocking moment 1500 Nm splitting accurancy +/- 5”

FP

Z- 2

50Description / FPZ-250

Working area 650 x 600 x 400 mm ergonomic and easily accessible for tool exchange

machine fully protected by exhausting system

maximal dimension 250 x 300 x 400 mm Al die-castings, die-castings, forgings, other materials

particles fall directly onto particles conveyor Workpieces

FP

Z- 2

50Description/ FPZ-250

Cooling MMS- with oil mist without emulsion with emulsion up to 60 bar with oil up to 60 bar

Working spindle maximal 3 x 6- position tool exchanging unit HSK 63 with cooling through spindle maximal 12 000 RPM maximal power 15 kW at 100% ED (22,5 kW at 33% ED)

FP

Z- 2

50Description / FPZ-250

Jig clamping

HSK 100 with 4 brackets for orientation with 6 hydraulic connections 2 pneumatic connections for workpiece line-surface inspection option for automated jig exchange 2 pneumatic connections for workpiece clamping inspection

Automatic by conveyor belt

Machine feeding

Automatic by robot

Manual

conveyor belt through machine positioning of two or more pallets on conveyor belt

feeding directly into jig feeding into another jig

feeding into another jig

FPZ-

250

Secondary times

Time between two machining operations less than 1 sec Tooling exchange

at turret block < 2,5 sec. at tool exchanger < 1 sec.

Workpiece exchange at pick-up system approx. 8 sec. at pallet exchange approx. 6 sec.

FPZ-

250

Advantages in comparison with machining centres

Time between machining operations lower than 1 sec. No problems with particles at machining in dry conditions (jig hanging) Pick-up system of workpiece clamping

only one jig necessary no need on separate feeding device and/or robot

Easy to connect into system Machining from 5 sides possible Simultaneous 4-axis machining possible

FPZ-

250

Advantages-general

Spindle with workpiece jig vertical pick-up system for rapid workpiece exchange

Accurrancy independent on workpiece weight jig weight overhang ( Z-axis )

Jig exchange

Simple accessibility to all tools Constructed compact as uniform whole

FPZ-

250

connection by six hydraulic rings connection by two pneumatic rings – line –surface inspection clamping through pallet possible

no need for disassembling during transport short start-up time at site of installation

Tool exchanging unit ( 20 / 30 tools )

Turret block(up to 6 tools or smaller multi-spindle head )

Multi-spindle heads(nunber of spindles according to requirements )