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Robotic systems

Flexible parts management – fully integrated

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www.arburg.com · 01/2016

At a glance

Made by ARBURG – Made in Germany: the mark

of quality and performance.

Plug and work: rapid production readiness through complete solutions.

1 Made by ARBURG –

Made in GermanyThe same applies to the robotic technology as to the ALLROUNDER injection moulding technology known to our customers: “Made by ARBURG – Made in Germany” stands for modern robotic systems promis-ing ARBURG’s customary quality and perfor-mance. The robust and low-maintenance technology provides for a long service life and maximum availability. All the ARBURG robotic systems are cost-efficient thanks to their low set-up requirements and short intervention times. Add to this a world-wide service by trained specialist personnel, who are available everywhere at short notice.

2 Plug and work

At ARBURG, injection moulding machines and robotic systems form a complete pro-duction unit, which, together with the ma-chine guarding, is CE-certified. The result of such an integrated approach is a system which is rapidly production-ready in a space-optimised design, for example with-out guarding on the rear of the machine. Fully functional and problem-free from the very first day. The advantages are unrivalled: a single point of contact from design to de-livery. As a main contractor, ARBURG guar-antees perfectly co-ordinated mechanical and electric interfaces and ensures optimum safety features.

The greatest advantage of our complete ALLROUNDER and robotic system solu-tion is perfectly co-ordinated and fully integrated technology. A production unit of this type not only allows you to produce moulded parts trouble-free, but also to load inserts and remove fin-ished articles, separate sprues, carefully move and set down parts without qual-ity impairment as required, for exam-ple, by downstream processing or pack-aging processes. As one of the world’s largest injection moulding machine manufacturers, ARBURG not only builds production units of this type, but also commissions them and provides com-prehensive support precisely when you require these services.

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Integration capability: common control system for

ALLROUNDER and robotic system.

Flexibility: individually adapted to every

handling task.

3 Integration capability

ALLROUNDER machines and robotic systems are jointly operated via our central SELOGICA machine control system. This has the following advantages:• single operating system with graphic se-

quence programming and low training requirements

• one control system, one set of adjust-ments, one data record – no adaptation required

• short set-up times thanks to intuitive teach-in functions

• significantly higher functionality com-pared to EUROMAP connection

• unrestricted synchronisation of robot and machine movements

Only in this way can complete integration be successfully combined with maximum operating convenience.

4 Flexibility

ARBURG robotic technology can be selected and precisely adapted to the relevant hand-ling task. This is guaranteed by the wide product range and the fact that axes, axis lengths and axis drives can be combined as required. Numerous gripper connection op-tions are also available, making possible every individual insertion and removal task. Only in this way can reliable, fast and/or particularly gentle parts handling be achieved.

5 Energy efficiency

The high efficiency of the servo-electric drives for the movement axes (main axes) and servo-motor energy recovery during braking ensure energy-efficient operation of the robotic systems. Further beneficial fac-tors for low-energy consumption include:• consistent lightweight design• individual configuration options for

the axes• freely-programmable simultaneous

movements

Energy efficiency: servo motor energy recovery

during braking.

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Modular product concept

Modularity is the distinguishing fea-ture of our unique injection moulding technology. This principle of course also applies to the ARBURG robotic system. The right application for your tasks, technically sophisticated and economi-cally viable. This is modularity at its best.

Flexible robotics

Robotic system

ALLROUNDER size

Electric Hybrid Hydraulic Vertical

A E H S GOLDENEDITION V T

INTEGRALPICKER V 1 270-570 370-570 270-570 170-570 270-570

MULTILIFT H 5 270-920 370-570 270-920 270-920 270-570

MULTILIFT SELECT 6-25 270-920 370-570 270-920 270-920 270-570

MULTILIFT V 6-25 270-920 370-570 270-920 270-920 270-570 175-375 1200-1800

Six-axis robotic system 6-60 270-920 370-570 270-920 270-920 175-375 1200-1800

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1 Flexible robotics

The broad product range of robotic systems that can enter the mould horizontally and vertically ensures that the right solution can be found for every application. Numerous possible combinations of axes, axis lengths and axis drives guarantee a high degree of flexibility. The movement axes (main axes) of the robotic system are servo-electrically driven and can be moved simultaneously, rapidly and with a high degree of repeat accuracy. This enables moulded parts to be

removed and set down quickly and reliably. Inserts are picked up and positioned in the mould precisely and conveniently. Internal absolute position measurement ensures that positions are reliably determined and dispenses with the need to travel to reference positions. Since the servo-electric axes do not have to be recalibrated after a production changeover, there are fewer sources of error and shorter downtimes.

2 The SELOGICA control system

The intuitive graphic user interface of the SELOGICA machine control system has been proven thousandfold: a common technical management system for injection moulding machine and robotic system. Ready for operation immediately. Nothing needs to be programmed; harmonisation of the injection moulding machine and robotic system can be completely dispensed with. There is no simpler, more central way to achieve demanding control tasks.

The SELOGICA control system

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Efficient: INTEGRALPICKER V

Simple, fast, reliable: these are the characteristics of our efficient picker solution. It is ideal for sprue removal, for example. Thanks to numerous opti-ons, the vertical INTEGRALPICKER V pickers are optimally adaptable to any removal task in your plant. They fea-ture a compact, space-saving design, permitting unhindered installation of the mould from above. Pick-up times remain effectively short.

1 Reliable sprue removal

The INTEGRALPICKER V allows low-cost entry into the world of automated removal. It enters the mould vertically and impresses thanks to its high-performance drive tech-nology with three servo-electric movement axes. Set-up work is minimal in the case of order changes. This ensures operator- friendly working with few sources of error.

2 Short access times

Further important features of the INTEGRALPICKER V include freely-program-mable machine movements, as well as high dynamics, repeat accuracy and energy efficiency. Any number of axis positions, for example intermediate stops, can be pro-grammed. Simultaneous, stroke-dependent movements are possible both in terms of the robotic system and between the robotic and machine sequences. The entry axis,

Dynamic: accelerated entry axis at up to 20 m/s².

Reliable sprue removal

Short access times

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for example, can be started while the mould is opening and the removal and

ejection movements can be synchro-nised. Cycle times are reduced significantly as a result.

3 Sophisticated overall concept

The combination of injection moulding machine and robotic system forms a com-pact, CE-certified production unit. The ejec-tion chute, for example, is integrated directly in the guard. SELOGICA controls everything centrally. Simple teach-in of the axis move-ments keep set-up times conveniently short. Numerous options, such as different gripper jaws, are also available.

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3 Sophisticated overall concept

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High performance: the horizontal MULTILIFT H

Designed for simple, gentle part removal and set-down: our MULTILIFT H excels by means of short action times and high process reliability in comparison with free-fall demoulding. Your pro-duction process runs failure-free and high availability of the entire system is ensured.The rapid movements of the MULTILIFT H are further enhanced by their seamless integration in a modern control system. Various versions and equipment packages enable problem-free and precise con-figuration to individual handling tasks.

1 Low overall height

Ideal for low-ceiling factories: horizontal entry into the mould from the rear of the machine provides free space above the clamping unit for mould installation. The MULTILIFT H is ideally suited to clean room applications, vertical injection into the part-ing line as in multi-component injection moulding and for mounting vertically oper-ating peripherals on the clamping unit.

Flexible use: ideal for multi-component applications.

Low overall height Wide range of options

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2 Rapid, reliable part removal

Fast movements thanks to minimal moving masses, short action times and low energy requirement are features achieved by the basic equipment version with just one servo-electric axis of motion and one pneu-matic gripper axis. The pick-up and set-down position can be freely programmed. The result is gentle part removal and an interruption-free production sequence.

3 Wide range of options

An additional pneumatic axis for swivelling the gripper by 90° outside the machine re-duces the footprint. For particularly gentle removal of finished parts simultaneously with ejector, the MULTILIFT H can also be equipped with an additional servo-electric movement axis. An additional pneumatic gripper axis increases flexibility of the part handling system during demoulding and set-down.

Modular expansion: pneumatic gripper axis for

demoulding and set-down stroke.

Rapid, reliable part removal

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Compact: the vertical MULTILIFT SELECT

Ideal for complex handling tasks with pick-up and set-down patterns: with its sophisticated technology and low purchase price, our MULTILIFT SELECT offers a particularly economical combination. Optimal, consistently standardised robotic technology: adapted and pre-configured to suit every machine size, at an extremely attractive price/performance ratio. Compact axis lengths reduce your space requirements to a minimum. The ad-dition of a conveyor belt and safety enclosure transforms the ALLROUNDER and robotic system into a complete, CE-certified production unit.

1 Pre-configured robotic technology

At ARBURG, the classic robotic system with vertical entry into the mould is called the MULTILIFT SELECT. This is also suitable for trouble-free retrofitting. This technology is pre-configured according to the machine size and the axis lengths are appropriately coordi-nated and compact. Particularly in the case of this robotic system, these and other con-sistent standardisation assemblies result in an extremely attractive price/performance ratio.

2 Flexible part set-down

The MULTILIFT SELECT features high-quality basic equipment for precise part handling. Three servo-electric movement axes and one pneumatic gripper axis permit freely programmable pick-up and set-down pat-terns. Gripper changing is fast and conveni-ent thanks to standardised adapter platens with rapid-release couplings and compact connectors.

Space-saving: complete, CE-certified

production unit.

Pre-configured robotic technology

Flexible part set-down

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3 Practice-oriented options

An additional gripper axis for separate sprue removal or setting down the finished parts in various rotational positions increases the

flexibility of the part handling system. The MULTILIFT SELECT can be further up-graded by a conveyor belt and safety enclosure together with the appropriate machine to form a complete CE certified production unit.

Practice-oriented options

Special design: simultaneous moulded part and

sprue removal.

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Versatile: the vertical MULTILIFT V

A generous working area makes it ideal for integration in complex production cells: our MULTILIFT V is an impressively versatile robotic system. It is based on the MULTILIFT SELECT and features a variety of designs and handling weights. Both inserts and moulded parts can be moved easily and with maximum precision. Made-to-measure options allow precise adaptation to all your handling tasks.

1 Large working area

The MULTILIFT SELECT provides the techni-cal basis for the MULTILIFT V. Here, vertical entry into the mould can be adapted indi-vidually by means of generously propor-tioned, variable axis lengths. The result is a large, rectangular operating zone, which enables peripheral devices to be easily posi-tioned and incorporated. The MULTILIFT V is therefore ideal for complex applications.

2 Flexible part set-down

The basic equipment for precise part han-dling is of the customary ARBURG high quality: it comprises three servo-electric movement axes and a pneumatic gripper axis. Pick-up and set-down patterns can be freely programmed. The offering is rounded off by extensive gripper connection options and numerous mould and gripper technol-ogy solutions.

Wide range of applications: designed for use

with a vertical injection unit.

Large working area Made-to-measure options

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3 Different designs

The standard transverse design above the fixed mould mounting platen excels with its short travel distances and cycle times, as as well as a gener-ously proportioned ope rating zone.

The transverse design above the moving mounting platen and the longitudinal installation offer vertical injection into the parting line, as required for multi-compo-nent injection moulding. As the space

above the clamping unit can also be utilised in the longitudinal installa-

tion, the footprint remains com-pact. Furthermore, this alternative permits optimum access to the mould from all sides.

4 Made-to-measure options

The equipment can be expanded in a modular fashion. The dynamic vertical axis enables even shorter mould-entry times. The vertical axis in telescopic version per-mits a lower overall height. An additional gripper axis can set down finished parts in different rotational positions. All these op-tions produce perfect conditions for high performance, practice-oriented operation.

Flexible part set-down

Different designs

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Flexible: six-axis robotic system with SELOGICA us er interface

Effective: SELOGICA user interface for

Kuka control system.

Single programming systemARBURG offers the SELOGICA-oriented programming solution for six-axis robotic systems as a plug-and-work package. Consequently, the key benefits of the typical ARBURG sequence programming via graphic symbols are also available for robotic systems. Installation technicians can program the good and bad part set-down or set-down patterns in the familiar SELOGICA operating environment.

A significantly higher degree of functional-ity is demonstrated:• for example when moving to home

position• when separating random samples,

good and reject parts• when creating individual processes

for the first or last cycleThe complete production unit requires only one data record.

Perfectly suited for complex handling tasks: six axis robotic systems are char-acterised by a high degree of flexibility, a compact design and a small footprint. In the past, however, programming was extremely laborious and required spe-cial expertise. With the implementation of our SELOGICA user interface in the control system of Kuka robotic systems, we have broken completely new ground. With this intuitive programming system, you can now configure even complex movement sequences independently. You become independent of service providers and your training and set-up requirements are reduced. Extended communication between the SELOGICA and the robotic system ensures shorter cycle times and greater availability. In short: the use of a six-axis robotic sys-tem is rendered more efficient, making it attractive for your company.

Standardised programming system

Photo: KUKA Roboter GmbH

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Flexible: six-axis robotic system with SELOGICA us er interface

2 Central operation

The robotic sequences are programmed us-ing a separate manual operating unit. All other actions, such as changing operating modes, stopping and starting production or acknowledging alarms can be conveniently managed from the SELOGICA control panel. Restarting following an interruption for example, poses no problem.

3 Advanced parts handling

The six-axis robotic system enables excep-tionally flexible parts handling, enabling, for example, problem-free contour finishing of moulded parts. As a plug-and-work pack-age solution, it also permits easy retrofit-ting. The compact design is suitable for low-ceiling factories, interlinked machines and clean rooms.

Central operation

Advanced parts handling

Robotic cell: compact and flexible automation

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www.arburg.com · 01/2016

Freely programmable: the SELOGICA control system

Maintaining control over sophisticated machine, mould and robotic technol-ogy is the domain of SELOGICA. With this universal setting and monitoring system, you can quickly set up both simple and complex injection moulding processes, operate them intuitively and perform reliable optimisation. In other words: central management. All techni-cal features of SELOGICA are designed to make the overall injection moulding process quick, safe and convenient. Consequently, the robotic systems are fully integrated. In other words, one control system, one operating philoso-phy, one data record. You benefit from decisive competitive advantages: low training requirements, short set-up times, maximum flexibility for your application and high productivity.

1 Interactive teach-in

The necessary robotic system movements only need to be executed and confirmed in succession. All the parameter entries, as well as creation of the robotic sequence and its integration into the machine sequence are undertaken by the SELOGICA control system. Configuration of the basic position sequence and the working areas can also be performed conveniently via the human/machine dialogue.

2 Flexible AMS

The mobile ARBURG Mobile SELOGICA (AMS) control panel has been specially de-veloped for ALLROUNDERs with robotic sys-tems. Its user interface and functionality are identical to that of the SELOGICA control system, enabling the complete production unit to be operated via the AMS. Operation via hardware keys ensures a high level of operational reliability. AMS can be used for several robotic systems.

Further information: SELOGICA control system brochure

User-friendly: simultaneous monitoring of robot

and machine sequence.

ARBURG Mobile SELOGICA (AMS)

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3 Individual process control

Robot and machine movements can be syn-chronised to perfection as the robotic sys-tem is treated as an additional machine axis. All robotic sequences can thus be set up simply, quickly and conveniently in the customary manner. All processes can be programmed independently of the machine or mould movements. The ideal removal solution can be freely configured according to the

application and cycle time reductions are achieved through simultaneous and stroke-dependent movements. The X-axis, for ex-ample, can be moved simultaneously with the ejector or the Y-axis started during mould opening.

Highlights

• Control centre for the entire injection moulding technology

• Convenient sequence programming with graphic symbols

• Real-time plausibility checks • Common data record for the complete

production unit• Interactive teach-in functions• Synchronisation of robotic and

machine movements• ARBURG Mobile SELOGICA (AMS)

Interactive teach-in

Flexible AMS

Individual process control

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The SELOGICA control system

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www.arburg.com · 01/2016

Application examples

Customised: tailored automated production solutions from a single source.

The high flexibility of our combination of ALLROUNDERs and robotic systems covers all your individual applications to perfection. Our universal handling technology shortens amortisation periods for investments ensuring cost-efficient operation in the short term for you. As a main contractor, we also manage complete turnkey projects, from planning through implementation to commissioning and service. In other words, the ARBURG specialists take care of the entire engineering process and combine stringent project management with full system integration.

1 Turnkey projects

The combination of ALLROUNDERs and ro-botic systems forms the basis for complete production cells, which are developed by the ARBURG project department together with the customer. Complemented with the relevant peripherals, all upstream and downstream production steps in the injec-tion moulding process are automated. Alternatives are always conceivable owing to the modular product range. The compre-hensive ARBURG know-how, including ap-plication and machine technology, is availa-ble in the search for the best possible solu-tion. The service range available from ARBURG extends from support during the moulded part and mould design process, through to complete configuration, assembly and commissioning of the individual compo-nents and installation at the owner’s prem-ises, including all the necessary services.

2 Gentle part removal

In contrast to free-fall demoulding, ARBURG robotic systems promise reliable, gentle and fast removal of different moulded parts. Robot and machine movements can be syn-chronised: the MULTILIFT can enter the mould as it is opening, for example, which effectively shortens cycle times. Alterna-tively, the robotic system and ejector can move synchronously to achieve especially gentle removal or enable more complex demoulding processes.

Synchronised: mould and removal movements.

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High degree of operating convenience:

various random sampling functions.

Flexible: free programming of different pick-up

and set-down patterns.

Practical: perfectly harmonised robotic technology

and insertion tasks.

3 Reliable separation

With the ARBURG robotic systems, the sep-aration of sprues, random samples and re-jects is also possible and entails no interrup-tions to production. A special random sam-pling function in the SELOGICA machine control system enables separation according to time, number of units, or at the push of a button. All this can also be synchronised with the job counter for good parts.

4 Flexible palletising

The free programming of a variety of pick-up and set-down patterns can also be achieved with ease, for example with the vertical MULTILIFT robotic systems. Set-down may be carried out with or without intermediate layers. Programming is accom-plished easily and reliably using the SELOGICA machine control system, effi-ciently reducing set-up times.

5 Precise insertion

Thanks to the broad range of robotic sys-tems that ARBURG can offer its customers, modular and individually adaptable hand-ling solutions can always be achieved in combination with ALLROUNDER injection moulding technology. The advantage: customers are only supplied with precisely the robotic technology that they actually require for their particular handling tasks.

Task INTEGRALPICKERV

MULTILIFT Six-axis robotic system

Remove finished parts/sprue

Remove finished with function/force

Separate finished part

Stack finished part / set down parts in pattern

Turn over finished part / overhead handling

Pick up insert

Pick up insert from pattern

Individual positioning of insert

Incorporation of further operations

Linking of machines

H SELECT V

© 2016 ARBURG GmbH + Co KGThe brochure is protected by copyright. Any utilisation, which is not expressly permitted under copyright legislation, requires the previous approval of ARBURG.

All data and technical information have been compiled with great care. However we accept no responsibility for correctness. Individual illustrations and information may deviate from the actual delivery condition of the machine. The relevant valid operating instructions are applicable for the installation and operation of the machine.

ARBURG GmbH + Co KG

Postfach 11 09 · 72286 Lossburg · Tel.: +49(0)7446 33-0 · Fax: +49(0)7446 33-3365 · www.arburg.com · e-mail: contact@arburg.com

With locations in Europe: Germany, Belgium, Denmark, France, United Kingdom, Italy, Netherlands, Austria, Poland, Switzerland, Slovakia,

Spain, Czech Republic, Turkey, Hungary | Asia: People’s Republic of China, Indonesia, Malaysia, Singapore, Thailand, United Arab Emirates | America: Brazil, Mexico, USA

For more information, please go to www.arburg.com.

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DIN EN ISO 9001 + 14001 + 50001 certified

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