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PMR, GMR Series Fiber Enclosures Installation and Operation Manual Installation and Operation Manual PMR-S1, PMR-S2, GMR-S1, GMR-S2 PMR-S1, PMR-S2, GMR-S1, GMR-S2 FlexNet Fiber Series Enclosures FlexNet Fiber Series Enclosures Effective: March 2006 Effective: March 2006 Alpha Technologies FlexNet
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PMR, GMR Series Fiber Enclosures

Installation and Operation ManualInstallation and Operation ManualPMR-S1, PMR-S2, GMR-S1, GMR-S2 PMR-S1, PMR-S2, GMR-S1, GMR-S2

FlexNet Fiber Series EnclosuresFlexNet Fiber Series Enclosures

Effective: March 2006Effective: March 2006Alpha Technologies

FlexNet

PowerAlpha Technologies ®

031-239-C0-003, Rev. CEffective Date: March 2006

Copyright© 2006Alpha Technologies, Inc.

a member of the Alpha Group

FlexNet Fiber EnclosuresInstallation and Operation Manual

Contacting Alpha Technologies: www.alpha.comor

For general product information and customer service (7 AM to 5 PM, Pacifi c Time), call

1-800-863-3930

For complete technical support, call

1-800-863-33647 AM to 5 PM, Pacifi c Time or 24/7 emergency support

Review the written and illustrative information contained in this manual before proceeding. If there are questions regarding the safe installation or operation of this product, please contact Alpha Technologies or your nearest Alpha representative.

Photographs and drawings contained in this manual are only for illustrative purposes. These photographs and drawings my not exactly match your installation.

Alpha denies responsibility for any damage or injury involving its enclosures, power supplies, generators, batteries or other hardware, manufactured by Alpha or members of the Alpha Group, when used for an unintended purpose, installed or operated in an unapproved manner, or improperly maintained.

NOTE:

NOTE:

NOTE:

4 031-239-C0-003 Rev C

Safety Notes .......................................................................................................................... 7

1.0 Introduction ............................................................................................................... 101.1 FlexNet™ Fiber Enclosures ........................................................................... 101.2 PMR-S1 and -S2 (Pole Mount) Enclosures ....................................................111.3 GMR-S1 and -S2 (Ground Mount) Enclosures .............................................. 16

2.0 Specifi cations............................................................................................................ 182.1 PMR (Pole Mount) Specifi cations .................................................................. 182.2 GMR (Ground Mount) Specifi cations ............................................................. 19

3.0 Installation................................................................................................................. 203.1 PMR (Pole Mount) Installations ..................................................................... 20

3.1.1 Wooden Pole ...................................................................................... 203.1.2 Enclosure on Short Pole with Battery Vault ......................................... 223.1.3 Enclosure on Steel/Concrete Pole ...................................................... 24

3.2 GMR (Ground Mount) Installations ................................................................ 263.2.1 Pre-Installation .................................................................................... 26

3.3 Enclosure Grounding ..................................................................................... 283.4 Installing Enclosure on Pre-cast Pad ............................................................. 293.5 Conduit Routing Area, GMR S-1 Enclosure ................................................... 303.6 Conduit Routing Area, GMR S-2 Enclosure ................................................... 313.7 Installing on a Polymer Pedestal Support ...................................................... 32

4.0 Equipping the System ............................................................................................... 334.1 Service Power ................................................................................................ 334.2 Batteries ......................................................................................................... 34

4.2.1 PMR Batteries ..................................................................................... 354.2.2 GMR Batteries ..................................................................................... 36

4.3 Mounting Rail Adjustment .............................................................................. 374.4 Power Supply Installation............................................................................... 394.5 GMT Fuse Module ......................................................................................... 41 4.5.1 Installation ............................................................................................. 414.6 Internal Connections ...................................................................................... 42

4.6.1 System Block Diagram ........................................................................ 424.6.2 "Hot-Swap" Procedure ........................................................................ 43

4.7 Fiber Management Panel............................................................................... 444.8 Optional Fan Kit Installation (for PMR and GMR Series Enclosures) ............ 454.9 Optional Form C Alarm Panel Installation ...................................................... 47

4.9.1 Mounting and Wiring the Alarm Panel ................................................. 48

Table of Contents

031-239-C0-003 Rev C 5

List of Figures

Fig. 1-1, Exterior Views, FlexNet Enclosures ................................................................................................... 10Fig. 1-2, Exterior Views, PMR-S1 FlexNet Enclosure .......................................................................................11Fig. 1-3, Interior Views, PMR-S1 FlexNet Enclosure ....................................................................................... 12Fig. 1-4, Exterior Views, PMR-S2 FlexNet Enclosure ..................................................................................... 13Fig. 1-5, Interior Views, PMR-S2 FlexNet Enclosure (Fixed-rack) ................................................................... 14Fig. 1-6, Interior Views, PMR-S2 FlexNet Enclosure (Swing-rack) .................................................................. 15Fig. 1-7, GMR-S1 FlexNet Enclosure ............................................................................................................... 16Fig. 1-8, GMR-S2 FlexNet Enclosure ............................................................................................................... 17

Fig. 3-1, Wooden Pole Installation .................................................................................................................... 21Fig. 3-2, Short Wooden Pole Installation .......................................................................................................... 22Fig. 3-3, Top View ............................................................................................................................................. 23Fig 3-4, Connection Points ............................................................................................................................... 23Fig. 3-5 Steel/Concrete Pole Installation .......................................................................................................... 25Fig. 3-6, GMR Positioning and Safety .............................................................................................................. 27Fig. 3-7, Suggested Grounding Method ........................................................................................................... 28Fig. 3-8, Layout for Precast Pad, Single-wide for GMR Series Enclosures...................................................... 29Fig. 3-9, Conduit Routing, GMR-S1 Enclosure................................................................................................. 30Fig. 3-10, Conduit Routing, GMR-S2 Enclosure .............................................................................................. 31Fig. 3-11, PS-6 Standard Pedestal ................................................................................................................... 32Fig. 3-12, PS-6XL Pedestal .............................................................................................................................. 32Fig. 3-13, Typical Pedestal Site ........................................................................................................................ 32

Fig. 4-1, Service Power .................................................................................................................................... 33Fig. 4-2 Battery Identifi cation Label ................................................................................................................. 34Fig. 4-3, Battery Installation for PMR Series .................................................................................................... 35Fig. 4-4, Battery Installation for GMR Series .................................................................................................... 36Fig. 4-5, Mounting Rail Adjustment, PMR Left Side ......................................................................................... 37Fig. 4-6, Mounting Rail Adjustment, PMR Right Side ....................................................................................... 37Fig. 4-7, Mounting Rail Adjustment, GMR Right Side....................................................................................... 37Fig. 4-8, GMR/PMR Upper Left Side Detail ...................................................................................................... 38Fig. 4-9, PMR Upper Right Side Detail ............................................................................................................. 38

6 031-239-C0-003 Rev C

List of Figures, continued

Fig. 4-10, Lower Rail Detail .............................................................................................................................. 38Fig. 4-11, PMR/GMR-S1 Power Supply Installation ......................................................................................... 39Fig. 4-12, PMR/GMR-S2 Power Supply Installation ......................................................................................... 40Fig. 4-13, Placement Tinnerman Nuts .............................................................................................................. 41Fig. 4-14, GMT Fuse Assembly Secured to Rail .............................................................................................. 41Fig. 4-15, GMR-S2 Location ............................................................................................................................. 41Fig. 4-16, PMR-S2 Location ............................................................................................................................. 41Fig. 4-17, Simplifi ed Block Diagram ................................................................................................................. 42Fig. 4-18, Connections, "Hot-Swapping" .......................................................................................................... 43Fig. 4-19, Fiber Management Panel ................................................................................................................. 44Fig. 4-20, Optional Fan Kit................................................................................................................................ 45Fig. 4-21, Placing the Fan Unit ......................................................................................................................... 46Fig. 4-22, Extending the Side Rails .................................................................................................................. 46Fig. 4-23, Completed Fan Installation............................................................................................................... 46Fig. 4-24, Form C Alarm Signal Panel .............................................................................................................. 47Fig. 4-25, Form C Alarm Signal Panel Dimensions .......................................................................................... 47Fig. 4-26, Attach Panel to Rack ........................................................................................................................ 48Fig. 4-27, Wiring the Alarm Panel ..................................................................................................................... 48

List of Tables

Table 2-1, PMR Specifi cations.......................................................................................................................... 18Table 2-2, GMR Specifi cations ......................................................................................................................... 19Table 4-1, Connections for Alarm Panel ........................................................................................................... 48

031-239-C0-003 Rev C 7

Safety NotesReview the drawings and illustrations contained in this manual before proceeding. If there are any questions regarding the safe installation or operation of the system, contact Alpha Technologies or the nearest Alpha representative. Save this document for future reference.To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following symbols have been placed throughout this manual. Where these symbols appear, use extra care and attention.

WARNING!

The use of CAUTION indicates safety information intended to PREVENT DAMAGE to material or equipment.

The use of ATTENTION indicates specifi c regulatory/code requirements that may affect the placement of equipment and /or installation procedures.

A NOTE provides additional information to help complete a specifi c task or procedure.

ATTENTION

CAUTION!

NOTE:

WARNING presents safety information to PREVENT INJURY OR DEATH to the technician or user.

8 031-239-C0-003 Rev C

Battery Maintenance GuidelinesThe battery maintenance instructions listed below are for reference only. Battery manufacturer’s instructions for transportation, installation, storage or maintenance take precedence over these instructions.

• To prevent damage, inspect batteries every 3 months for: Signs of battery cracking, leaking or swelling. The battery should be replaced immediately by

authorized personnel using a battery of the identical type and rating. Signs of battery cable damage. Battery cable should be replaced immediately by Authorized Personnel

using replacement parts specifi ed by vendor. Loose battery connection hardware. Refer to battery manufacturer’s documentation for the correct

torque and connection hardware for the application.• Apply battery manufacturer’s specifi ed antioxidant compound on all exposed connections.• Verify battery terminals and/or exposed connection hardware is not within 2 inches of a conductive

surface. Reposition batteries as necessary to maintain adequate clearance.• Clean up any electrolyte (battery emission) in accordance with all federal, state, and local regulations or

codes.• Proper venting of the enclosure is recommended. Follow the Battery Manufacturer’s approved

transportation and storage instructions.• Always replace batteries with those of an identical type and rating. Never install old or untested batteries.• Do not charge batteries in a sealed container. Each individual battery should have at least 0.5

inches of space between it and all surrounding surfaces to allow for convection cooling. • All battery compartments must have adequate ventilation to prevent an accumulation of potentially

dangerous gas.

Recycling and Disposal InstructionsSpent or damaged batteries are considered environmentally unsafe. Always recycle used batteries or dispose of the batteries in accordance with all federal, state and local regulations.

Electrical Safety• Lethal voltages are present within the power supply and electrical boxes. Never assume that an electrical

connection or conductor is not energized. Check the circuit with a volt meter with respect to the grounded portion of the enclosure (both AC and DC) prior to any installation or removal procedure.

• Always use the buddy system when working under hazardous conditions.• A licensed electrician is required to install permanently wired equipment.• Input voltages can range up to 240 VAC. Ensure that utility power is disabled before beginning installation

or removal.• Ensure no liquids or wet clothes contact internal components.• Hazardous electrically live parts inside this unit are energized from batteries even when the AC input

power is disconnected.

Mechanical Safety• Keep hands and tools clear of fans. Fans are thermostatically controlled and will turn on automatically.• Power supplies can reach extreme temperatures under load.• Use caution around sheet metal components and sharp edges.

031-239-C0-003 Rev C 9

Battery Safety Notes

Chemical HazardsAny gelled or liquid emissions from a valve-regulated lead-acid (VRLA) battery contain dilute sulfuric acid, which is harmful to the skin and eyes. Emissions are electrolytic, and are electrically conductive and corrosive.

To avoid injury:• Servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel

knowledgeable of batteries and the required safety precautions.• Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove

all metallic objects from hands and neck.• Batteries produce explosive gases. Keep all open fl ames and sparks away from batteries.• Use tools with insulated handles, do not rest any tools on top of batteries.• Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects

or other reproductive harm. Battery post terminals and related accessories contain lead and lead compounds. Wash hands after handling (California Proposition 65).

• Wear protective clothing (insulated gloves, eye protection, etc.) whenever installing, maintaining, servicing, or replacing batteries.

• If any battery emission contacts the skin, wash immediately and thoroughly with water. Follow your company’s approved chemical exposure procedures.

• Neutralize any spilled battery emission with the special solution contained in an approved spill kit or with a solution of one pound Bicarbonate of soda to one gallon of water. Report chemical spill using your company’s spill reporting structure and seek medical attention if necessary.

• All battery compartments must have adequate ventilation to prevent an accumulation of potentially dangerous gas.

• Prior to handling the batteries, touch a grounded metal object to dissipate any static charge that may have developed on your body.

• Never use uninsulated tools or other conductive materials when installing, maintaining, servicing or replacing batteries.

• Use special caution when connecting or adjusting battery cabling. An improperly connected battery cable or an unconnected battery cable can make contact with an unintended surface that can result in arcing, fi re, or possible explosion.

Lead-acid batteries contain dangerous voltages, currents and corrosive material. Battery installation, maintenance, service and replacement must be performed only by authorized personnel.

WARNING!

10 031-239-C0-003 Rev C

1.0 Introduction1.1 FlexNet Fiber Enclosures

The PMR (pole-mount) and GMR (ground-mount) 19" rack enclosures are equipped with AC service entrances, AC distribution, and are supported by a wide range of accessories, including Alpha’s FlexNet 300W power supply and AlphaCell 85GXL batteries. These features provide extended standby runtime and life. There are two versions of each type of enclosure available, differing only in their physical size. See Section 2.0 Specifi cations for detailed measurements.An optional fan kit is available for both PMR and GMR enclosures (see Section 4.8, Optional Fan Kit Installation), as well as an optional Form C alarm signal panel (see Section 4.9, Optional Form C Alarm Signal Panel Installation.)The FlexNet Enclosure:

Supports FTTH processors and other hardened rack-mount equipment.Supports FlexNet 300W UPS and AlphaCell batteries for reliable extended run-time.Supports thermostatically controlled 48VDC and 120VAC fan and heater options.Provides adjustable 19” EIA equipment racks — offered in either fi xed or "swing" versions.Provides a swing rack option for the PMR-S2Provides all aluminum construction with a durable powdercoat fi nishProvides a removable door and lid.

••

••

•••

GMR-S1 GMR-S2

PMR-S1

PMR-S2

Fig. 1-1, FlexNet Enclosures

031-239-C0-003 Rev C 11

Fig. 1-2, Exterior views, PMR-S1 FlexNet Enclosure

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures

32.2

1"

19.25"

18.10"

29.63"

25.55"

1

2

3

4

5

1

6

12 3

4 56

Service entrance

Lower mounting bracket

Access port for portable generator

Door latch

Hinged removeable door

Optional GEM security lock

12 031-239-C0-003 Rev C

Fig. 1-3, Interior views, PMR-S1 FlexNet Enclosure

2 3 4

5

8

9

10

7

11

12

13

14

15

6Pole Mount Bracket

Opt. Cooling Fan

Service Entrance

Door Latch

1

Opt. 19" ELPM300 UPS Mounting Brackets

Opt. ELMP300 UPS

Opt. Battery Retaining Bar

Mounting Flange, Tamper Switch

Access Panel, Portable Generator

Opt. AlphaCell 85GXL Batteries

Bus Bar, 5 Positions

Opt. Fiber Management Panel

Convenience Outlets

Fixed Rack Adjustments, 7 Positions

Removeable Lid

A

A

1

3

3

5

11

13

1524

.00"

18.31"

4

910

12

8 6.0"

1.0"

5.91"

14

67

2

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures, continued

Section A-A

031-239-C0-003 Rev C 13

Fig. 1-4, Exterior views, PMR-S2 FlexNet Enclosure

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures, continued

2

1

1

6

7

48 3

5

36.9

8"

33.58"

29.50"

19.2"

18.1"6.0" 6.0"

1.0"

7

6

8

1

3

4

5

2

Service Entrance

Access Panel, Portable DC Generator

Upper Pole Mount Bracket

Lower Pole Mount Bracket

Lockable Door Latch

Hinged, Removable Door

Fixed Rack Adjustments, 7 positions, 1" centers

Optional GEM Security Lock

14 031-239-C0-003 Rev C

Fig. 1-5, Interior views, PMR-S2 FlexNet Enclosure (Fixed-rack model)

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures, continued1

2

3

4

5

6

7

8

9

10

11

12

13

14

B B

A

A

18.31"

22.7

5"

31.0

0"

Section A-A

25.1

2"

Section B-B

Optional Battery Retaining Bar

Optional Fiber Tie Bracket

Optional AlphaCell 85GXL Batteries

Chassis Ground Lug

Bus Bar, 5 position

Optional Fiber Management Panel

Convenience Outlets

Optional ELPM 300 UPS

Removeable Lid

Pole Mount Bracket

Adj. Equip. Rack, 7 position

1/2", 3/4" Knockouts

Service Entrance

1/2", 3/4" Knockouts

2

3

4

6

7

8

9

10

11

12

13

14

1

5

031-239-C0-003 Rev C 15

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures, continued

Fig. 1-6, Interior Views, PMR-S2 FlexNet Enclosure (Swing-rack Model)

1

2

3

4

5

6

7

8

9

10

11

13

14

17

16

18

19

15

12

Pole Mount Brackets

Rack Adj Holes, 7PL, 1" Ctr

Opt. Battery Retaining Bar

3/4", 1/2" Knockouts

Opt. ELPM 300 Power Supply

Slide Lock Screw (2 Places)

Tamper Switch Mount

Opt. Service Entrance

Access Panel, Prt. Generator

Swing Rack Lock Screw (2)

AlphaCell 85GXL Batteries

Opt. Fiber Mgmt Panel

Chassis Ground Lug

3/4", 1/2" Knockouts

Lower Pole Mount Brackets

Ground Block, 5 psn

Opt. Convenience Outlets

Upper Pole Mount Bracket

Removeable Lid

1211

10

9

8

13

14

7

4

5

1

2

3

1516

17

18

19

10.5"

B

B

A A

6

3.04"

24.0

0"

3

18.31"

25.7

5" 19.8

8"

Section A-A

Section B-B

16 031-239-C0-003 Rev C

12

3

4

Gemlock door locks (2PL)

Optional Service Entrance

Lift Off Door

Equipment Rack Adjustment

(6PL, 1" CTR.)

6Access Panel for Generator or Portable Generator

Optional Cooling Fan

Equipment Rack (Fixed)

5

7

Fig. 1-7, GMR-S1 FlexNet Enclosure

1.0 Introduction, continued

1.3 GMR-S1 and S2 (Ground Mount) Enclosures

4.25"

31"

20"27.5"

4

6.00"1.00"

23.4

"

18.3"

1

3

2

7

5

6

30.9

"

031-239-C0-003 Rev C 17

12

3

4

Gemlock door locks (2PL)

Optional Service Entrance

Lift Off Door

Equipment Rack Adjustment

(6PL, 1" CTR.)

6Access Panel for Generator or Portable Generator

Optional Cooling Fan

Equipment Rack (Fixed)

5

7

1.0 Introduction, continued

1.3 GMR-S1 and S2 (Ground Mount) Enclosures, continued

Fig. 1-8, GMR-S2 FlexNet Enclosure

4.25"

31.0"

38.0

"

20"31.0"

4

6.00"1.00"

30.4

"18.3"

1

3

2

7

5

6

18 031-239-C0-003 Rev C

Notes:

1. Additional rack space capacity if batteries are not installed.2. Runtime of 10 hours based on 212W load and new batteries.3. * Optionally confi gured items.4. **Optional items shipped separately.

2.0 Specifi cations

2.1 PMR (Pole Mount) Specifi cationsPMR Component Description

EnclosuresPMR-S1: 25.5” (64.8cm)W x 32.2” (81.8cm)H x 19.25” (48.9cm)D, Weight: 50 lbs

PMR-S2: 29.5” (74.9cm)W x 37.0” (94cm)H x 19.25” (48.9cm)D, Weight: 60 lbs. Material Powder-coated aluminum

Vent Screen Stainless steel fabric with .008” x .008 (.2mm x .2mm) opening size to minimize snow, water and dust intrusion

Door and Lid Seal Neoprene gasketingHardware Stainless steel (excluding optional GemLocks)Color: Gray or Pine Green (Custom colors available) Tamper Switch OptionalRack Grounding Internal ground bar: Eight usable lugsSafety Ground Adjacent to AC outlets (Bronze or optional stainless steel ground stud) Lid Removable with lanyard

Doors Hinged lift-off removable with stainless steel spring latch and door-open prop rod; Gemlock options

Enclosure Mounting Galvanized steel brackets for wood, and concrete pole mount and wall mount.

Cooling

Natural convection (120VAC and 48VDC fan options)

PMR-S2 with Swing Rack requires these fan kits:

48VDC Fan option ( Alpha p/n: 745-819-20-002) 120VAC Fan option (Alpha p/n: 745-819-21-002)

Internal Mounting Rails

Rack Mounting: EIA 19” mounting rails using Tinnerman mounting clips

PMR-S1: Rail height, 27.5", 14 mounting positions

PMR-S2: Stationary Rack confi guration(Alpha p/n 745-804-20): Rail height, 33.5", 18 mounting positions

PMR-S2: Swing Rack confi guration(Alpha p/n 745-797-20): Rail height, 33.5", 14 mounting positions

Rack Grounding Rails grounded to the chassis (swing rack is isolated from chassis)

Stationary Rack Adjustment

Provision to move rails on 1” increments over 6” when batteries are not installed. Forward rail location supports a 12” deep fl ush front mounted panel with a minimum of 3.5” in front of panel to support fi ber optic connectors.

Swing Rack Adjustment: 7 mounting holes on 1.00" centers on upper and lower rails.

Enclosure Environmental Ratings

Equipment space is designed to IP X5 per IEC 529. The enclosure and service entrance is rated 3R

*Fiber Strain Relief Tie Bar

19” mounting provides ability to strain relief fi ber cable plugged into the front of communications equipment.

*Fiber Management Panel

(Alpha p/n: 745-672-20)

Provides fi ber slack storage and secures a splice tray using a Velcro strap. Tie wrap slots on sides permit securing fi ber cables to panel. Panel can be removed from enclosure.

**Power Supply FlexNet ELPM 300 – 300W 48VDC output with 48VDC battery bus and 19-inch reversible mounting bracket option. (Other UPS systems available.)

**Batteries 48VDC string of 85 GXL (50Ah) positioned on ends (negative terminal side down) with battery retaining bar. (Other types of batteries available.)

*Battery Cable Kit Optional*Battery Heater Optional (120VAC)**Form C Alarm Panel (Alpha p/n: 012-308-20)

Optional. Provides Form C alarm signal interface. Requires the FlexNet ELPM 300-300W power supply.

*AC Service External 70A rainproof SUSE rated breaker box with four (4) internal 120VAC 20A receptacles, or two (2) 120VAC 20A and two (2) 240VAC 20A receptacles

RegulatoryCSA C22.2 No. 107.1-01, CSA C22.2 No. 0-M91, CSA C22.2 No. 0.4-04, CSA C22.2 No. 94-M91, UL 50, UL 1778

Table 2-1, PMR (Pole Mount) Specifi cations

031-239-C0-003 Rev C 19

Notes:1. Additional rack space capacity if batteries are not installed.2. Runtime of 10 hours based on 212W load and new batteries at +25°C.3. * Optionally confi gured items.4. **Optional items shipped separately.

2.0 Specifi cations, continued

2.2 GMR (Ground Mount) Specifi cationsGMR Components Description

Enclosures GMR-S1: 27.5” (69.9cm)W x31” (78.7cm)H x 20” (50.8cm)D, Weight: 50lbs.GMR-S2: 31” (78.7cm)W x38” (96.5cm)H x 20” (50.8cm)D, Weight 60 lbs

Material Powder-coated aluminum

Vent Screen Stainless steel fabric with .008” x .008 (.2mm x .2mm) opening size to minimize snow, water and dust intrusion

Door and Lid Seal Neoprene gasketing

Hardware Stainless steel (excluding optional GemLocks)

Color Gray (Custom colors available)

Tamper Switch Optional

Grounding Internal ground bar: Eight usable lugs

Safety Ground Adjacent to AC outlets (Bronze or optional stainless steel ground stud)

Lid Removable

Doors Two removable doors w/Gemlocks. Starlock option

Enclosure Mounting Precast polymer concrete pad or PS-6 or PS-6XL pedestal systems

CoolingNatural convection (120VAC and 48VDC fan options) 48VDC Fan option (Alpha p/n: 745-820-20-002)120VAC Fan option (Alpha p/n: 745-820-21-002)

Internal Mounting RailsRack Mounting: EIA 19” mounting rails using Tinnerman mounting clips GMR-S1: Rail height, 27.5", 14 mounting positionsGMR-S2: Rail height, 33.5", 18 mounting positions

Rack Grounding Rails grounded to the chassis

Adjustment Provision to move rails on 1” increments over 6” when batteries are not installed. Forward rail location supports a 12” deep fl ush front mounted panel with a minimum of 3.5” in front of panel to support fi ber optic connectors.

Enclosure Environmental Ratings

Equipment space is designed to IP X5 per IEC 529. The enclosure and service entrance is rated 3R

*Fiber Strain Relief Tie Bar

19” mounting provides ability to strain relief fi ber cable plugged into the front of communications equipment.

*Fiber Management Panel:

(Alpha p/n: 745-672-20)

Provides fi ber slack storage and secures a splice tray using a Velcro strap. Tie wrap slots on sides permit securing fi ber cables to panel. Panel can be removed from enclosures.

**Power Supply FlexNet ELPM 300 – 300W 48VDC output with 48VDC battery bus and 19-inch reversible mounting bracket option.

**Batteries 48VDC string of 85 GXL (50Ah) positioned on ends (negative terminal side down)

**Battery Cable Kit Fused

*Battery Heater Optional (120VAC)

**Form C Alarm Panel (Alpha p/n: 012-308-20)

Optional. Provides Form C alarm signal interface. Requires the FlexNet ELPM 300-300W power supply.

*AC Service External 70A rainproof SUSE rated breaker box with four (4) internal 120VAC 20A receptacles, or two (2) 120VAC 20A and two (2) 240VAC 20A receptacles.

RegulatoryCSA C22.2 No. 107.1-01, CSA C22.2 No. 0-M91CSA C22.2 No. 0.4-04, CSA C22.2 No. 94-M91UL 50, UL 1778

Table 2-2, GMR (Ground Mount) Specifi cations

20 031-239-C0-003 Rev C

Unpack the enclosure and brackets; turn the enclosure facedown on a soft surface.Slide a bracket into the enclosure’s lower mounting strap. The bracket’s fl anges must face away from the enclosure. Secure the bracket to the mounting strap us-ing a supplied 3/8" x 3/4" hex bolt. This pre-positions the lower mounting bracket, enabling you to accurately locate the placement of the lower mounting hole.Mark the position for the upper mounting bracket on the utility pole. Drill a 3/4" hole completely through the pole. Secure the bracket to the pole with a 5/8" ma-chine bolt, washer and nut. Do not fully tighten the bolt at this time.Position the enclosure on the upper mounting bracket. If necessary, slightly rock the enclosure and pull downward to properly seat it on the bracket. Center the enclosure on the pole.Mark the hole for the lower mounting bracket. Lift the enclosure off the top brack-et and drill the lower hole. Spacing between holes for enclosures is as follows: PMR S-1 is 25 1/4" on center / PMR S-2 is 30.0" on center.Slide the enclosure back into place over the top bracket. Align the lower bracket with the hole and secure it with a 5/8" machine bolt, washer and nut. Tighten both brackets until the fl anges seat into the wood.

1.

2.

3.

4.

5.

6.

3.0 InstallationCAUTION!

Never transport the unit with installed batteries. Doing so can cause injury or damage to the enclosure and installed equipment. Install the batteries after you transport the unit to the site and secure it to the pole.

CAUTION!

Alpha recommends that you position the enclosure on the opposite side of the pole from oncoming traffi c. This reduces the danger of falling equipment in the event that a pole is struck by an automobile. Mounting bolts must completely penetrate the wooden pole. Secure the bolts from the back with a large washer and nut.ATTENTION: The majority of poles belong to the local utility. Before you install an enclosure have both the location and mounting method approved by the utility. Because most codes require the enclosure to be located at a minimum height from the ground, always verify local height restrictions before you proceed.

Procedure:

Materials and tools needed (customer supplied):

Two 5/8" diameter machine bolts, length to suit poleTwo 5/8" diameter zinc plated fl at washersTwo 5/8" diameter hex nuts (UNC thread)Auger or drill for boring 3/4" diameter holes in the wooden poleMallet or hammerAssorted socketsTape measure

•••••••

3.1 PMR (Pole Mount) Installation

3.1.1 Enclosure on Wooden Pole

21031-239-C0-002 Rev. B

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.1 Enclosure on Wooden Pole, continued

The enclosure is now ready for the utility connection, power module, batteries, and nodes.

Chassis Ground

5/8" Bolt

Nut & Washer Upper Mounting Bracket

5/8" BoltNut & Washer

Lower Mounting Bracket

25.24" (PMR-S1)

30.0" (PMR-S2)

#8 AWG (minimum) Copper Ground Wire to 8 ft ground rod

Fig. 3-1, Wooden Pole Installation

22 031-239-C0-003 Rev C

Fig. 3-2, Short Wooden Pole Installation

Adhere to local codes regarding pole size, depth of hole, and fi ll material for hole and pedestal. The 8' length shown below is for reference only. Typically, one-third of the total length of the pole is buried.

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.2 Enclosure on Short Pole with battery vault

You can mount the PMR enclosure on a short wooden pole, in the same manner as on a standard utility pole, with an Alpha PS-6XL pedestal used as a battery vault. The accompanying illustrations are for reference, as the exact location of the vault will be a site-specifi c decision.

NOTE:

NOTE:Install the pedestal as per the illustrations in Section 3.6 "Installing on a Polymer Pedestal Support".

NOTE:Ground the system in the same manner as described in the previous section.

1

23

4

5

6

7

96.0

"

33.5

"

30.0

"

32.0

"

2

1

3

4

5

6

7

Pole mounting bracket centered on 6"x6" pole

Grade

Fill dirt (to grade)

Concrete cap (1/3 of total depth of hole)

3/8" pea gravel (2/3 of total depth of hole)

3" of 3/8" pea gravel

5/8-11 threaded rod (10" long)

031-239-C0-003 Rev C 23

Fig. 3-3, Top View

Fig. 3-4, Connection Points

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.2 Enclosure on Short Pole with battery vault, continued

Buried conduit for utility power, battery cables from vault,and node power cables (route conduit up post and secure to post). Actual location of conduit to be determined on site.

11

2

3

4

1 3/4" and 1/2" knockouts for battery vault conduit or power node cables. (4 places)

#8 AWG (min) Copper Ground Wire to 8 foot ground rod.

Utility Input Cable

Bottom of enclosure

1

2

3

4

24 031-239-C0-003 Rev C

Materials and tools:

Two customer-supplied pole straps to fi t poleAssorted sockets

Procedure:

Unpack the enclosure and galvanized brackets; turn the enclosure facedown on a soft surface.

Slide a bracket up through the enclosure’s lower mounting strap. The bracket’s fl anges must face away from the enclosure. Secure the lower mounting bracket using the 3/8” x 3/4” hex bolt included.

Position the upper mounting bracket on the pole and secure using a pole strap.

Lift the enclosure onto the upper mounting bracket and pull downward to properly seat it. Center the enclosure on the pole.

Secure the lower mounting bracket on the pole using a pole strap. Spacing between mounting straps for enclosures is: PMR-S1 is 25.24" on center. and PMR-S2 is 30.0" on center.

The enclosure is now ready for the utility connection, power module and batteries.

••

1.

2.

3.

4.

5.

6.

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.3 Enclosure on Steel or Concrete Pole

031-239-C0-003 Rev C 25

Lower Mounting Bracket

Chassis Ground Connector

Pole Straps(customer supplied) Upper Mounting Bracket

25.24" (PMR-S1)

30.0" (PMR-S2)

Pole Straps(customer supplied)

#8 AWG (minimum) Copper Ground Wire to 8' Ground Rod

Fig. 3-5, Steel or Concrete Pole Installation

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.3 Enclosure on Steel or Concrete Pole, continued

26 031-239-C0-003 Rev C

3.0 Installation, continued

3.2 GMR (Ground Mount) Installations

3.2.1 Pre-Installation

Before you can install the GMR series enclosure, you must decide on the location, the type of mounting platform, and the connection and grounding options you will use. Several mounting options are available for this enclosure. You can mount an enclosure on a precast pad, pour-in-place pad using a template, or on an existing concrete pad.

Things to consider:

Provide adequate room for service personnel to remove the doors for battery installation and removal.

Wherever possible, select a site that is above the 100-year fl ood plain, and away from residences.Locate in the shade to minimize the effects of solar loading.Locate in an area where airfl ow can be maximized.Locate away from sprinkler systems or other sources of forced water.Locate out of the prevailing wind to minimize the buildup of snow or accumulation of wind-borne dust.Avoid locating the enclosure where it will be an obstruction or will inhibit visibility.Evaluate the soil conditions for suitability for the installation of the required grounding system applicable to your particular installation.Is utility power cabling run and terminated at the site?

••••

••

NOTE:The grounding method for a particular site will be dependent upon soil type, available space, local codes, NEC (National Electric Code), and other site-specifi c characteristics.

ATTENTION: It is the responsibility of the installer to meet the requirements of all applicable national and local codes. Alpha Technologies assumes no responsibility or liability for failure of the installer to comply with the requirements of all applicable local and national codes.

031-239-C0-003 Rev C 27

Alpha Technologies, Inc. cannot anticipate all of the ways a vehicle may potentially threaten an installed system or the specifi c type of protection that is appropriate for a particular location. The following installation drawing for Alpha’s Standby Power systems are general recommendations and not intended to be a specifi c guideline for protecting the equipment. The numbers of bollard posts (or other protection devices) depend upon equipment locations.

Fig. 3-6, GMR Positioning and Safety

PAD

POSTS

SPRINKLER HEAD

SIDEWALK

10’ (3m)

3.0 Installation, continued

3.2 GMR (Ground Mount) Installations, continued

3.2.1 Pre-Installation, continued

28 031-239-C0-003 Rev C

3.0 Installation, continued

3.3 Enclosure Grounding

Fig. 3-7, Suggested Grounding Method

Alpha Technologies assumes no responsibility or liability for failure of the installer to comply with the requirements of all applicable local and national codes. Where allowed, exothermic welding may be used as an alternative to Burndy clamps and connectors.

2 fee

t

(min)

#2 AWG

#6 AWG

Connection made with Burndy connector(P/N YGHR58C2W-3 or equivalent)

Connection made with Burndy connector(P/N YGHP58C2W-2TN or equivalent)

Two (2) 8' ground rods 6' apart minimum.Note: May require additional ground rods to meetNEC minimum grounding standard (25 Ohms or

less).

Terminate at enclosure ground

Terminate at serviceentrance ground

Alpha Technologies recommends using the grounding method illustrated below. The grounding method for a particular site will be dependant upon soil type, available space, local codes, NEC (National Electric Code), and other site-specifi c characteristics.

Alpha Technologies recommends 5 ohms minimum ground resistance between enclosure and ground rods, in accordance with IEEE 1100-1999 Powering and Grounding Electronic Equipment.

NOTE:

NOTE:

NOTE:

031-239-C0-003 Rev C 29

Fig. 3-8, Layout for Precast Pad, Single-wide for GMR Series EnclosuresAlpha P/N 641-112-10

.000

10.0010.75

14.75

10.50

4.75

.0001.

502.

50

3.00

23.0

024

.00

29.0

0

10.0

0

0.500

7.500

27.0

0

2.50 DIATHRU

A A

3.00

7.5

44.00

3/8-16 UNCTHREADED INSERT4 PL

Section A-A

3.0 Installation, continued

3.4 Installing Enclosure on Pre-cast PadAlpha offers a Polymer Precast Pad option to speed installation of a GMR series enclosure. To install the precast pad, prepare a layered bed of sand and gravel before placing the pad on top. For specific information, consult the instructions that accompany the precast pad. The dimensioned drawing below applies to the precast pad mentioned, but can also be used to lay out a pour-in-place concrete pad. An optional vapor barrier (p/n 564-990-10), or rubber pad vapor barrier (p/n 641-123-10) may be used as a template.

30 031-239-C0-003 Rev C

3.0 Installation, continued

3.5 Conduit Routing Area, GMR-S1 EnclosureDuring installation, verify conduit is routed through the shaded area in Section B-B below.

Fig. 3-9, Conduit Routing Area

GMR-S1B B

®

PAD OPENING

BRING CONDUIT UPWITHIN THIS AREA

1.0 16.02.

62.

9

Section B-B

031-239-C0-003 Rev C 31

GMR-S2

BRING CONDUIT UPWITHIN THIS AREA

PAD OPENING

A A

5.2 14.8

1.6

3.9

Fig. 3-10, Conduit Routing Area

®

3.0 Installation, continued

3.6 Conduit Routing Area, GMR-S2 EnclosureDuring installation, verify conduit is routed through the shaded area in Section A-A below.

Section A-A

32 031-239-C0-003 Rev C

PRECAST PADGRADE

PEDESTAL SUPPORT

6 TO 12 INCHES OF COMPACTED GRAVEL

OUTPUT SWEEP

UTILITY

BACK-FILL

UNDISTURBED GROUND

Fig. 3-12 PS-6XL PedestalAlpha P/N 745-324-21

Fig. 3-11, PS-6 Standard PedestalAlpha P/N 745-324-20

Fig. 3-13, Typical Pedestal Site

25.75"

24.0"35.75"

19.2"43.5"

24.0"35.75"

31.75"

OPTIONAL

3.0 Installation, continued

3.7 Installing on a Polymer Pedestal SupportAlpha’s Polymer Pedestal Support system provides a quick, one-step solution for installing a GMR series enclosure. Contact Alpha Technologies Customer Service (1-800-863-3930) to determine which Pedestal Support best suits your requirements.

NOTE:The GMR-S2 will be slightly off center when mounted on a polymer pedestal or pad. This does not affect performance.

031-239-C0-003 Rev C 33

4.0 Equipping the System4.1 Service Power

120VAC Service Entrance Wiring

120VAC/20A Receptacle -- 5-20R

Utility power enters the enclosure through a 70 A rainproof SUSE-rated breaker box.

L1(black)

Ground(green)

Neutral(white)

to utility

neutral (white)

neutral bus

Copper ground wire#8 AWG (minimum)

L1 (black)

breaker

grounding point madeto enclosure wall

L1 (black)

to enclosurereceptacle

Use qualifi ed service personnel to connect to utility power in compliance with local electrical codes and common safety practices. Connection to utility power must be approved by the local utility before you install the power supply.UL and NEC require that a UL-listed service disconnect switch be installed between the power source and the power supply. Connection to the power supply must include an appropriate service entrance weather head.

ATTENTION:

NOTE:

Fig. 4-1, Service Power

34 031-239-C0-003 Rev C

The following precautions must be observed when maintaining batteries:

Remove all personal metal objects (watches, rings, etc.)

Use insulated tools.

Wear eye protection and rubber gloves.

Observe circuit polarities.

Do not make or break live circuits.

Do not lay metal tools and hardware on top of the batteries.The batteries are enclosed in cabinets with limited access. Again, extreme caution must be exercised when maintaining and collecting data on the battery system.Battery Identifi cationEach battery contains a DATE CODE usually located on a sticker between the battery posts. This date code must be recorded in the battery’s maintenance log. If batteries other than those installed by Alpha are used, consult the battery’s documentation for date code type and placement.

Battery systems represent a risk of electrical shock and high short circuit currents.

Battery Date Code located in this box(0605 = June 2005)

Fig. 4-2, Battery Identifi cation Label

4.0 Equipping the System, continued

4.2 Batteries

WARNING!

031-239-C0-003 Rev C 35

Fig. 4-3, Battery Installation for PMR Series(Standard Battery Cable Kit Shown)

48V

4A

Red

1/2" Knockouts

Wire tie locations

Optional AlphaCell 50Ah 85GXL Batteries

Optional BatteryRetainer Bar

36V 24V 12V

3A 2A 1A

Black

RTS probe

Fuse

3/4" Knockouts

To install AlphaCell gel batteries, place the batteries (on their side) into the bottom of the enclosure with the positive terminal facing UP, and connect the battery cable kit as shown. For detailed instructions, refer to the instruction sheet that accompanies the Battery Cable Kit.

4.0 Equipping the System, continued

4.2 Batteries, continued

4.2.1 PMR Batteries

Batteries are placed on the fl oor of the enclosure and connected in accordance with the accompanying Battery Cable Kit instruction sheet.

NOTE:

36 031-239-C0-003 Rev C

Fig. 4-4, Battery Installation for GMR SeriesRear View, Doors and Lid Removed

To install AlphaCell gel batteries, place the batteries (on their side) into the bottom of the enclosure with the positive terminal facing UP, and connect the battery cable kit as shown in Fig. 4-3. For detailed instructions, refer to the instruction sheet that accompanies the Battery Cable Kit.

4.0 Equipping the System, continued

4.2 Batteries, continued

4.2.2 GMR Batteries

Batteries are placed on the fl oor of the enclosure and connected in accordance with the accompanying Battery Cable Kit instruction sheet.

NOTE:

031-239-C0-003 Rev C 37

Fig. 4-5, Left side Mounting Rail

(as viewed from front of enclosure)

Fig. 4-6, PMR Right side Mounting Rail

(as viewed from front of enclosure)

Fig. 4-7, GMR Right side Mounting Rail

(as viewed from rear of enclosure)

PMR enclosure PMR enclosure GMR enclosure

4.0 Equipping the System, continued

4.3 Mounting Rail AdjustmentThe equipment mounting rails are held in place by #10-32 hardware at the top and bottom of each rail. The distance between each stud (upper) and threaded hole (lower) is 1". The seven studs and seven threaded holes provide six mounting positions for specific customer applications. To reposition the rails, remove the screws or nuts and slide the rail forward or backward to the next set of holes or studs and replace the screws or nuts.

38 031-239-C0-003 Rev C

Fig. 4-8, GMR/PMR enclosures, upper left side rail detail

Fig. 4-9, PMR enclosure, upper right side rail detail

Fig. 4-10, Lower rail detail (common to GMR and PMR enclosures)

4.0 Equipping the System, continued

4.3 Mounting Rail Adjustment, continued

031-239-C0-003 Rev C 39

4.0 Equipping the System, continued

4.4 Power Supply InstallationThe power supply can be mounted on four studs located on the upper left wall of the enclosure (for S2 enclosures) or on the mounting rail (for S1 and S2 enclosures). Reference the following drawings for location. For detailed installation and wiring instructions, refer to the installation and operation manual that accompanies the power supply.

Optional ELPM 300W Power Supply.

9.24

"15

.96"

26.6

9"

17.4

5"

Fig.4-11, Power Supply Location, PMR, GMR-S1 Enclosure

Optional Mounting BracketP/N 745-265-20

40 031-239-C0-003 Rev C

Fig. 4-12, Power Supply Location, Enclosure Features PMR/GMR-S2 Enclosure

4.0 Equipping the System, continued

4.4 Power Supply Installation, continued

Inside View, Left Wall

12

3

4

5

6

Optional FlexNet Power Supply Adjustable Equipment Rack, 6 Positions 1" Centers Water Defl ector Drain Optional 120VAC/20A Dual Duplex Outlets Optional Fiber Management Panel

78

9

10

Ground Bar, 5 position Optional Fiber Slpice Module Optional AlphaCell 85GXL Batteries Access panel for Generator or Portable Generator

10” (25.4cm)

7

5

1

8

6

9

2

3

4

10

031-239-C0-003 Rev C 41

4.0 Equipping the System, continued

4.5 GMT Fuse Module

4.5.1 Installation

During normal operation, the FlexNet Fiber UPS (model ELPM300-48D) is powered by 120VAC or 240VAC line input or 48VDC battery string. The UPS supplies 48VDC, 300W power to the GMT Fuse Module (p/n 747-218-20) and on to any customer-sup-plied equipment within the enclosure.

Output power is provided through the optional GMT Fuse Module. You can fi x the module to the bottom arm of the swing rack, or to the left side of the fi xed equipment rack in the GMR Series Enclosures. Four 4-position headers provide connection points for ground and 48VDC output. Two of the headers are "Common" and the other two headers allow for fused connections.

The wire connection is accomplished by stripping 1/4" of wire, inserting it into the ap-propriate header position and tightening in place with a .100" jeweler's screwdriver.

WARNING!

Verify power is off before making connections.

Fig. 4-15, GMR S-2 Location Fig. 4-16, PMR S-2 Location(On Swing Rack)

Fig. 4-13, Placement of #10-32 Tinnerman Nuts

Fig. 4-14, GMT Fuse Assembly Secured to Rail

42 031-239-C0-003 Rev C

+

-

+

-

+

-

+-

Fuse

Hot connectionsallow UPS hot swap

GMT Fuse Module(p/n 747-218-20)

Connect equipment between common (+) and one of the fused positions (-) for -48VDC output.

4.0 Equipping the System, continued

4.6 Internal Connections

4.6.1 System Block Diagram

Fig. 4-17, Simplifi ed Block Diagram(Hot Swap with GMT Distribution Battery Cable Kit)

031-239-C0-003 Rev C 43

Fig. 4-18, Connections for "Hot-Swapping" the UPS

4.0 Equipping the System, continued

4.6 Internal Connections, continued

4.6.2 "Hot-Swap" Procedure

The battery cable kit is designed so you can remove and replace the UPS while con-tinuing to provide power to downstream equipment (hot-swapping).

Tools required:3/8" socket, wrench, and extension

Make "hot-swap" connection (leads and connectors are pre-wired in battery cable harness). The load is supplied by the battery string during hot-swap.

Disconnect Input, Output connectors from UPS to be replaced.

Remove "Nylock" nuts (4 places).

Install replacement UPS.

Reconnect Input,Output connectors to power supply.

Disconnect 'hot-swap" connection.

1.

2.

3.

4.

5.

6.

+

-

+

-

+

-

+

-

UPS to be replaced

Replacement UPS 1, 62

3 3

4 4

5

The connector pair is used for hot swapping the UPS in the event it needs service or replacement. Failure to disconnect this connector pair will result in pemanent battery damage.

WARNING!

44 031-239-C0-003 Rev C

Fig. 4-19, Fiber Management Panel

9.5"(24.13cm)

16"(40.64cm)

1

4

6

3

5

2

12

3

12-position Fiber Splice Tray (p/n 565-033-10) Velcro Cinch Strap (p/n 660-112-10) Strain Relief Kt (p/n 745-649-20)

Tie Slots Cable Clip, 5 PLC. (p/n 651-667-10) Central Member Clamp, 4 PLC.

4

56

4.0 Equipping the System, continued

4.7 Fiber Management Panel

The optional Fiber Management Panel (Alpha p/n 745-672-20) provides fiber slack storage and secures a splice tray using a Velcro strap. The side tie wrap slots permit securing fiber cables to panel.The panel is easily installed on the left side of the enclosure (as viewed from the front) and slides over two wall-mounted studs at the top of the panel, held in place by #10-32 screws, and secured by a wingnut at the center bottom of the panel.

031-239-C0-003 Rev C 45

4.0 Equipping the System, continued

4.8 Optional Fan Kit InstallationThe 48VDC and 120VAC fan option for PMR and GMR Series enclosures supplies cooling for equipment rated to 55°C (131°F) ambient internal temperature. See Section 2.1 and 2.2 for Alpha part numbers and specifi cations.The fan unit mounts easily inside the enclosure by sliding the fl anges, located at the rear of the unit, into the slot on the back wall of the enclosure and then extending the side rails until they are secure.

5

4

3

2

1

Fig.4-20, Optional Fan Kit

1

2

3

4

5

Power Cord

Wiring Kit

Right-side Rear Flange*

Right-side Fan*

Right-side Sliding Rail*

*Note the corresponding component on the left-side of the unit

46 031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.8 Optional Fan Kit Installation, continued

To install the fan kit:

Remove the enclosure lid.

Holding the fan unit, with side fl anges toward the rear of the enclosure, slide the fl anges into the slot under the rear lip of the enclosure. See Fig. 4-21.

After the rear of the unit is fi rmly placed, loosen the wing nuts on the slide rails.

Extend the rails until they are fi rmly seated against the front of the enclosure. Tighten the wing nuts.

Plug the power cord into the outlet located on the left side of the enclosure.

Replace the lid of the enclosure.

1.

2.

3.

4.

5.

6.

Fig. 4-21, Placing Fan Unit

Fig. 4-22, Extending Side Rails

Fig. 4-23, Completed Fan Install

031-239-C0-003 Rev C 47

4.0 Equipping the System, continued

4.9 Optional Form C Alarm Panel InstallationThe PMR and GMR Series enclosures can be modifi ed to supply Form C alarm signals. The optional Form C Alarm Panel installs easily into the equipment mounting rack and plugs into the ELPM 300W power supply, using supplied wiring kits. See Section 2.1 and 2.2 for part numbers and specifi cations and the ELPM 300 manual for specifi c information on the power supply.

Fig. 4-24, Form C Alarm Signal Panel

1 2 3 4 5

1

2

3

4

5

Plug into the AC Power outlet at the rear of the enclosure

Plug into the Status Monitoring connector on the ELPM front panel

Plug into the Output connector on the ELPM front panel

Provides connection for customer-supplied monitoring equipment.Provides for customer-supplied alarm monitoring with the addition of a "Rectifi er Fail" alarm.

19.00

18.12

1.98

1.00

Fig. 4-25, Form C Alarm Signal Panel Dimensions

48 031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.9 Optional Form C Alarm Panel Installation, continued

4.9.1 Mounting and Wiring the Alarm Panel

Fasten the panel to the rack using the screws supplied with the rack system.

Make the following connections from the front of the alarm panel to the front panel of the ELPM, using the appropriate wires from the wire kit. See Fig. 4-26 for details.

1.

2.

Fig. 4-26, Attach panel to rack

From Alarm Panel To ELPM Power SupplyLine Sense AC PowerTo ELPM Alarm Status monitoring connectorTo ELPM Output Output

Table 4-1, Connections for Alarm Panel

Fig. 4-27, Wiring the Alarm Panel

Complete the VOut and Alarm connections (see Fig. 4-24) to your monitoring equipment.

3.

To AC Power

To Status Monitoring Connector

To ELPM Output

Form C Alarm PanelELPM Power Supply

To Customer Equipment

Due to continuing product improvements, Alpha reserves the right to change specifi cations without notice. Copyright © 2006 Alpha Technologies, Inc. All rights reserved. Alpha is a registered trademark of Alpha Technologies. 031-239-C0-003 Rev. C.

®PowerAlpha Technologies

Alpha Technologies3767 Alpha WayBellingham, WA 98226USATel: +1 360 647 2360Fax: +1 360 671 4936Web: www.alpha.com

Alpha Technologies Ltd.4084 McConnell CourtBurnaby, BC, V5A 3N7CANADATel: +1 604 430 1476Fax: +1 604 430 8908

Alpha TechnologiesEurope Ltd.Twyford HouseThorleyBishop's StortfordHertfordshire CM22 7PAUNITED KINGDOMTel: +44 0 1279 501110Fax: +44 0 1279 659870

Alpha Technologies GmbHHansastrasse 8D-91126 SchwabachGERMANYTel: +49 9122 79889 0Fax: +49 9122 79889 21

Alphatec, LtdP.O. Box 56468Limassol, CyprusCYPRUSTel: +357 25 375675Fax: +357 25 359595

AlphaTEK oooKhokhlovskiy Pereulok 16Stroenie 1, offi ce 403109028 MoscowRUSSIATel: +7 495 916 1854Fax: +7 495 916 1349

Alphatec Baltics S. Konarskio G. 49Vilnius 2009LITHUANIATel: +350 5 210 5291Fax: +350 5 210 5292

Alpha Technologies5 Avenue Victor HugoF-92140 Calmart FranceFRANCETel: +33 3 41 90 07 07Fax: +33 1 41 90 93 12


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