INSTALLATION INSTRUCTIONS
© 2016 SuperATV.com®. All Rights Reserved. IN-FWS-P-GEN1K 2/19/2016
Read instructions and view illustrations before beginning.
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Liability StatementSuperATV’s® products are designed to best fit user’s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperATV® and is not recommended. SuperATV’s®
products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV® to verify that they will work together.Although SuperATV® has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV® urges operators and occupants to wear a helmet and appropriate riding gear at all times.By purchasing and installing SuperATV® products, user agrees that should damages occur, SuperATV® will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV®, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV®. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.SuperATV® will warranty only parts provided by SuperATV®. Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered by SuperATV®. SuperATV® parts and products are not warrantied if item was not installed properly, misused, or modified.
Flip Windshieldfor Polaris® General™
Item Description QtyA Windshield 1A
Seal
(kit contents continue on following pages)
2753 Michigan Road • Madison, Indiana 47250 • 812-574-7777
Thank You For Choosing
IN-FWS-P-GEN1K2
Item
Des
crip
tion
Qty
BC
atch
Bra
cket
1
CG
as S
trut
2
DTo
p Fr
ame
1
ER
ight
Mal
e H
inge
1
FR
ight
Fem
ale
Hin
ge1
GLe
ft Fe
mal
e H
inge
1
HLe
ft M
ale
Hin
ge1
J*P
ivot
Blo
ck2*
KC
atch
2
LIn
ner S
trut C
lam
p2
MO
uter
Stru
t Cla
mp
2
NLo
wer
Fra
me
1
PH
andl
e S
uppo
rt1
(kit
cont
ents
con
tinue
d)
CD
EF
G
HJ*
K
L
M
N
B
P
Qty
(2) r
equi
red;
dis
card
rem
aini
ng
IN-FWS-P-GEN1K3
M6-1.0 x 20mm Lg. BHCS24x
M6-1.0 Nylock Nut23x
M8-1.25 Nylock Nut3x
4x M6-1.0 Jam Nut
M10-1.50 x 30mm Lg. FHCS4x
M10-1.50 Nylock Nut4x
(kit contents continued)
M6 Sealing Washer19x
Use hand tools only when assembling.
Do not use power tools.
Windshield Cleaning:- Do not use window cleaning fluids (Windex, 409, etc) or any solvents (gasoline, denatured alcohol, acetone, etc).- Never use abrasive cleaners, abrasive pads, or gritty cloths.- Never use razor blades, scrapers, sqeegees, brushes, etc.1. Thouroughly rinse Windshield to float off dirt and mud.2. Using a soft cloth, or microfiber cloth, clean Windshield with warm water and a gentle detergent. Baby shampoo
or hand washing soap are recommended.3. To prevent water spots, use a chamois to blot Windshield dry.
Rubber must face Windshield when installing Sealing Washer
M6-1.0 x 30mm Lg. BHCS4x
M8-1.25 x 55mm Lg. FHCS1x
IN-FWS-P-GEN1K4
Seal Installation
Soak Seal in hot water before cutting or installing to increase flexibility.
Bulb portion of Seal to always face towards vehicleSealSeal
Install Seal, as shown, around outer edge of Windshield.
IN-FWS-P-GEN1K6
- Drill Ø1/2" holes in stock Visor Panel as shown.
Ø1/2" x 4
Visor Panel
- Locate depressions in stock Visor Panel as shown.
IN-FWS-P-GEN1K7
J
- In
stal
l Piv
ot B
lock
s (J
) and
Low
er F
ram
e (N
) to
Win
dshi
eld
(A) w
ith h
ardw
are
show
n.
N
M6 x 20mmSe
alin
g W
ashe
r
6 ea
ch
A
M6
Nyl
ock
Nut
IN-F
WS
-P-G
EN
1K7
M6
x 20
mm
M6
Jam
Nut
Seal
ing
Was
her
(2) e
ach
per
Pivo
t Blo
ck (J
)
IN-FWS-P-GEN1K8
IN-F
WS
-P-G
EN
1K8
- In
stal
l Top
Fra
me
(D) t
o W
inds
hiel
d (A
) with
ha
rdw
are
show
n.-
Inst
all R
ight
/Lef
t Fem
ale
Hin
ges
(F-G
) to
Win
dshi
eld
(A) a
nd T
op F
ram
e (D
) with
ha
rdw
are
show
n.
D
FA
G
M6 x 20mm
Seal
ing
Was
her
5 ea
ch
M6
Nyl
ock
Nut
(2) e
ach
per
Fem
ale
Hin
ge
Seal
ing
Was
her
M6
Nyl
ock
Nut
(pas
seng
er s
ide)
(bot
tom
)
M6
x 30
mm
IN-FWS-P-GEN1K9
(driver side)
- Place Windshield onto machine.- Install Male Hinges (E-H) into Female Hinges (F-G).
Provided Spacer must be installed.- Secure Male Hinges (E-H) to Frame with hardware shown.
E
HA
(driver side inside machine)
(2) each per Male Hinge
M10 Nut
H
G
From this step forward, installation is easiest with an extra set of hands.
Install provided Spacer
M10
x 3
0mm
IN-FWS-P-GEN1K10
Hinge AlignmentTo avoid binding when opening and closing Windshield, align Hinges before tightening hardware.
in-line
Seal to be in contact with Cage Frame and Dash
- Align to machine and tighten all hardware completely.
IN-FWS-P-GEN1K11
(driver side)
C
L
M
- Place Inner Strut Clamp (L) and Outer Strut Clamp (M) around Cab Frame as shown.- Install Gas Strut (C) to Inner Inner Strut Clamp (L).- Secure with hardware shown.- Repeat for opposite side.
ML
M6 Nut
2 each
Cab Frame
M6 x 20mm
IN-FWS-P-GEN1K12
- Open Upper Windshield to slightly under 90° and secure Gas Struts (C) to Pivot Blocks (J) with hardware shown.
- Ensure that Windshield is level, when in "open" position, and tighten Clamp hardware completely.
M
L
(driver side)
tighten hardware
Tighten all hardware completely and reinstall stock components previously removed.
(driver side)
C
J
M8 Nylock Nut
IN-FWS-P-GEN1K13
Catch (K) installation
(passenger side)
- Install Latches (K) onto Handle.
K
Handle
(driver side)
- Use a strap to keep Windshield in closed postition.
IN-FWS-P-GEN1K14
Catch (K) installation continued- Place tape on Dash and mark Latch (K) locations.
Tape
K
- Drill (4) Ø7mm holes through Dash.
IN-FWS-P-GEN1K15
- Remove Center Storage.
Center Storage
Catch (K) installation continued
- Install Handle Support (P) to Frame with hardware shown.- Install Catches (K) to Dash and Handle Support with hardware shown.- Tighten hardware completely and replace Center Storage.
M8 Nylock Nut
PM6 Nut
4each
M6
x 20
mm
K
M8 x 55mm