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GREETING
HS
V
AL
VE
2
Ever since our foundation in 1987, we have produced and supplied various pipeline valves. As the Korea’s largest generalvalve maker, we have constantly developed new products from small-sized valves to large-sized valves for variouschemical, oil & gas and industrial plants and continually invested in a higher value-added business and quality upgrade. Asa result, we have acquired varied international certifications such as KS, EM, ISO, API, cUL, Fire Test and CE as well asdeveloped and patented non-conductive ball valves for the first time throughout the world.
To maintain non-defect quality goods and services is our top priority and we believe it will be achievable through ourproperly organized quality management system. We also believe that our lofty goal of earning the trust of the customersmust be realized with ceaseless efforts into the superior quality of products.
For this reason, not only do all employees work in harmony to satisfy our customers by conforming to the requirements ofISO 9001, API Q1 & 6D, PED and the customers, but also to provide reasonable quality and price which are the essentialelement for the member of international society as well as for the contribution to the development of Korea’s economies.
With a slogan of “Global Marketing and Customer First”, we are ready to lead the future of 21 century as a world-classgeneral valve maker and a more advanced specialist of valves.
Won Gyu Chang President
1987. 03 Established HS VALVE CO., LTD
1987. 04 HS VALVE CO., LTD incorporated.
1996. 12 Received mayor's award
1997. 11 Received president's award
1999. 03 Acquired ISO9001, API-6D
1999. 09 Venture enterprise
1999. 10 Received president's award
1999. 11 Received mayor's award
2000. 02 Designated excellent technical competition enterprise
2000. 03 Listed in KOSDAQ
2000. 10 Started to manufacture gas filter
2001. 03 Acquired fire tests for ball valve -API 607
2001. 10 Superiority technology enterprise selection technique-KOREA TECHNOLOGY CREDITGUARANTEE FUND-
2001. 11 Received president's award
2003. 03 Awarded a model taxpayer
2003. 06 Received a men of merit's award
2004. 01 Acquired CE(CE0036-TUV Suddeutschland)
2004. 07 Selected of world leading SME appointed by gyeongsangbuk-do
2004. 12 Acquired Fire tests(Ball valve)-API 6FA
2006. 05 Acquired ISO 9001:2000(0588)-API
2006. 05 Acquired ISO/TS 29001(TS-0125)-API
2006. 05 Acquired API Spec Q1(Q1-0319)-API
2006. 11 Awarded the order of industrial sevice merit of silver tower
2007. 12 The head office building purchase/move
2008. 09 Acquired GOST R & HYGIENIC
2009. 06 Acquired GOST RTN
2011. 03 Built 3rd factory
2012. 06 Acquired ISO 14001 : 2004
2013. 05 Award “The 20th Korea Gas Safety Awards” Of
Bronze Tower
2014. 07 Acquired INNOBIZ(Innovation Business)
2014. 12 Acquired Stainless Steel Welding Flanges (KS B 1506)
COMPANY PROFILE
HEAD OFFICE & FACTORY Ⅰ FACTORY Ⅱ FACTORY Ⅲ
3
HS VALVE are guaranteed by ISO 9001 and API Q1 audited quality standards.
HS VALVE provides the highest quality valves to meet customer's requirements and are manufactured in
accordance with API, ASME and other standards.
HS VALVE are tested and documented to the API 6D and API 598.
HS VALVE are manufacture to comply with NACE standard and provide complete material's traceability.
QUALITY
CERTIFICATES
API Q1 API 6D-0308 ISO 9001 : 2008
ISO 14001 : 2004 CE 0036 GOST R
GOST RTN EN 10204 3.1 API Fire test
CONSTRUCTION & FUNCTION
LOCKING DEVICE
HS VALVE are lockable in either full open or closed position.
ANTI-STATIC DEVICE (EN ISO 17292)
HS VALVE anti-static device which provides contact between stem and ball,and stem and body to eliminate static electricity.
BLOW-OUT PROOF STEM
All HS VALVE have an anti blow out proof stem designed to back seat during anyexcess line pressure situation that is not higher than the design pressure of the valveand will help prevent product loss during a fire.
FIRE SAFE DESIGN (API 607 / API 6FA)In the event of a fire, the valve is required to make adownstream seal. Even after the disintegration of the TEFLON seats, HSVALVE provide an excellent metal to metal seal.Special attention has been paid to the mechanical strengthand sealing efficiency of the central flanged joint of the valvebody & cap. Heavy casting & graphite filled sprial woundgasket assures zero body / joint leakage.
HS
V
AL
VE
4
Upper stem guide prevents side thrust
PTFE or graphite packing cup and cone packing rings (SEAL-3)
O-Ring seal (SEAL-2)
Lower stem guide prevents side thrust
PTFE thrust washer stem seal (SEAL-1)
FIG. NO. BFFA15, A30 / BFRA15, A30
CONSTRUCTION2-Piece body, Full & reduced bore.Floating ball.Fire safe design.Anti-static device.Locking device.Blow-out proof stem.ISO 5211 Mounting pad.Cavity relieving seats.
BASIC MATERIALS PRODUCTION SPECIFICATIONS
PART NAME CARBON STEELA216-WCB, A352-LCC
A351-CF8, CF8M
RPTFE
A351-CF8, CF8M
STAINLESS STEELBODY
BALLSEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACEEND FLANGE
TEST & INSPECTION
RANGE & DIMENSIONS
CLASS 150 & 300 FLOATING BALL VALVES
Size 6"& below Size 8" & larger
VALVE SIZE
B
1/2"13
3/4"19
1"25
1 1/4"32
1 1/2"38
2"51
3 x 2"51
3"76
4 x 3"76
4"102
6 x 4"
102
6"152
8 x 6"152
L150# 108 117 127 140 165 178 203 203 229 229 349 394 457
300# 140 152 165 178 190 216 282 282 305 305 403 403 502
H 82 85 100 115 125 138 138 174 174 200 200 275 275
W 130 160 160 160 240 240 240 240 240 350 350 440 440
WEIGHT(kg)
150# 2.0 2.5 3.7 6.5 7.1 11.0 13.3 25.0 32.0 38.0 55.0 84.0 102.0
300# 3.0 3.5 5.5 7.5 9.0 14.0 22.0 31.0 39.0 53.0 69.0 133.0 160.0
8"203
457
502
327
400
138.0
175.0
10 x 8"203
533
568
327
400
178.0
206.0
(unit : mm)
Other material & size is available upon request.
5
CLASS 600 FLOATING BALL VALVES
FIG. NO. BFFA60 / BFRA60
CONSTRUCTION2-Piece body, Full & reduced bore.Floating ball.Fire safe design.Anti-static device.Locking device.Blow-out proof stem.ISO 5211 Mounting pad.Cavity relieving seats.
BASIC MATERIALS PRODUCTION SPECIFICATIONS
PART NAME CARBON STEEL
A216-WCB, A352-LCC
A351-CF8, CF8M
RTFE, DEVLON
A351-CF8, CF8M
STAINLESS STEEL
BODY
BALLSEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACE
END FLANGE
TEST & INSPECTION
VALVE SIZEBL
2x1 1/2"38
292
120
240
16.0
2"51
292
166
240
21.0
3x2"51
356
166
240
30.0
3"76
356
195
350
42.0
4x3"76
432
195
350
62.0
4"102
432
284
600
85.0
6x4"102
559
284
600
116.0
6"152
559
327
450
215.0
8 x 6"152
660
382
450
246.0
(unit : mm)
HW
WEIGHT(kg)
RANGE & DIMENSIONS
HS
V
AL
VE
Other material & size is available upon request.
Size 3" & below Size 4" & 6" Size 6" & larger
6
STANDARD MATERIAL SPECIFICATIONSof HS FLOATING BALL VALVES
NOWCB/316 LCB,LCC/316 CF8M
1 BODY A216-WCB A352-LCB,LCC A351-CF8M
2 BODY CAP A216-WCB A352-LCB,LCC A351-CF8M
3 BALL 316SS
4 SEAT RPTFE, DEVLON
6 STEM 316SS
9 STOPPER A283-D+Zn PLATE 304SS
11 GLAND 316SS
12 STEM BEARING RPTFE, NYLON
PTFE, GRAPHITE, VITON13 STEM SEAL
316SS+GRAPHITE SPIRAL WOUND G/K14 BODY SEAL
A193-B7M A320-L7M A193-B815 BODY BOLT
A194-2HM A194-7M A194- 8
A193-B8
16 BODY NUT
316SS20 ANTI-STATIC DEVICE
AISI-414021
36
GLAND BOLT
GEAR BOX / LEVER A536
PART NAME (API 6D)
MATERIALSREMARKS
FIG NO. : BFFA15, A30, A60 / BFRA15, A30, A60
7
HS
V
AL
VE
ENGINEERING DATA
Cv FLOW COEFFICIENT VALUE
PRESSURE - TEMPERATURE RATINGS
The coefficient of flow Cv expresses the rate of flow in gallons per minute at 60℉water with a pressure drop of 1 psig acrossthe valve. The Cv coefficients for the various types and sizes,shown in the tables, have been determined from actual flow tests.
MATERIALS
NBR
TEMPERATURE (℃)MIN. MAX.-37
-40
-100
-100
-25
100
150
180
200
180
HNBR
RPTFE (GLASS 15%)
RPTFE (CARBON 25%)
FKM A (VITON A)
MATERIALS
FKM GLA (VITON GLA)
TEMPERATURE (℃)MIN. MAX.-40
-60
-40
-60
180
150
121
250
DEVLON
NYLON
PEEK
SEAL MATERIALS
CLASS
150#, 300#,600#
SIZEFB
RB
1/2"26
-
3/4"75
-
1"103
-
1 1/2"206
-
2"430
136
3"1250
220
4"2250
630
6"5200
820
8"9600
2200
10"15200
4350
12"23000
7600
8
ENGINEERING DATA
MODEL NO.
SBWG-BF
SBWG-0
SBWG-00
SBWG-01
SBWG-02
SBWG-03
123
151
178
203
247
288
58
72
84
93
111
124
121
155
206
230
279
312
200
250
300
400
450
560
20
28
36
46
60
75
310
600
1000
1550
2400
4300
32 : 1
36 : 1
38 : 1
42 : 1
48 : 1
52 : 1
H L L1 WMAX.
STEM DIA.MAX.
TORQUE(N.m)GEAR RATIO
GEAR BOX DIMENSION & SELECTION CHART
ISO FLANGE PCD n-MhMAX.
TORQUE(N.m)CLASS & SIZE (FB)
150 & 300 600F04 42 63 1/2", 3/4"
F05 50 125 1", 1 1/4"
F07 70 250 1 1/2", 2", 2 1/2" 1 1/2", 2"
F10 102 500 3", 4" 2 1/2"
F12 125 1000 5", 6" 3"
F14 140 2000 8" 4"
F16 165 4000 6", 8"
ISO 5211 MOUNTING SELECTION
TYPE FLOATING (FB)
SIZERPTFE DEVLON RPTFE
FLOATING (RB)
1/2" 5 7 18 4 5
3/4" 7 9 26 5 6
1" 11 14 47 9 14
1 1/2" 29 57 133 18 23
2" 41 77 189 29 41
2 1/2" 56 112 246 41 54
3" 120 225 378 54 77
4" 176 387 666 86 171
5" 252 531 873 171 279
6" 414 702 1,134 225 360
8" 800 1,386 387 585
10" 729 1,116
CLASS 150 CLASS 300 CLASS 600 CLASS 150 CLASS 300
TORQUE DATA
At working pressure statesSafety factor : about 30%
(Unit : N.m)
9
4-M5
4-M6
4-M8
4-M10
4-M12
4-M16
4-M20
ENGINEERING DATA
HS
V
AL
VE
PRESSURE TEST
TEST DURATION
A216 WCBA105, LF2
A352 LCB
A352 LCC
A351 CF8MA182 F316
SHELL
SEAT
SHELL
SEAT
SHELL
SEAT
SHELL
SEAT
450
315
400
295
450
320
425
305
1125
815
1050
765
1125
825
1100
795
2225
1630
2100
1535
2250
1650
2175
1585
3350
2445
3150
2300
3375
2475
3250
2380
5575
4080
5225
3830
5625
4125
5400
3960
9275
MATERIALSHYDROSTATIC SHELL & SEAT TEST PRESSURE
6790
8725
6390
9375
6875
9000
6600
CLASS 150(PN20)
CLASS 300(PN50)
CLASS 600(PN100)
CLASS 900(PN150)
CLASS 1500(PN250)
CLASS 2500(PN420)
According to API 6D / Refer to API 598 & ASME B16.34.Low-pressure closure test shall be performed by air at 60 to 100 psig.
According to API 6D.
(Unit : psig)
VALVE SIZE
NPS(inch)
1/2" ~ 4"
6" ~ 10"
SHELL TEST DURATION(minutes)
2
5
DN(mm)
15 ~ 100
150 ~ 250
12" ~ 18" 15300 ~ 450
20" and larger 30500 and larger
VALVE SIZE
NPS(inch)
1/2" ~ 4"
6" and larger
SHELL TEST DURATION(minutes)
2
5
DN(mm)
15 ~ 100
150 and larger
10
11
FIGURE NUMBER SYSTEM for HS BALL VALVES
EX) BALL VALVE, SPLIT BODY TRUNNION, FULL BORE, CLASS 300, SIZE 8" RF FLANGE, WCB BODY, 316SS BALL & STEM, RPTFE SEAT, GEAR OPER. NACE
1) VALVE TYPE
BTMC3
BALLTOP ENTRYMETAL SEATCRYOGENIC3-WAY
2) BODY TYPE
URFFFRTFTR
UNI-BODY FLOATING RBSPLIT BODY FLOATING FBSPLIT BODY FLOATING RBSPLIT BODY TRUNNION FBSPLIT BODY TRUNNION RB
3) CLASS
A15A30A60A90A51A52
ASME 150ASME 300ASME 600ASME 900ASME 1500ASME 2500
4) SIZE
11 21 0131 41 0261 03040824
1/2", 15A3/4",20A1", 25A1 1/4", 32A1 1/2" 40A2" 50A2 1/2", 65A3", 80A4", 100A8", 200A24", 600A
5) ENDS
RFTBG
RFFFRTJBWGE
6) BODY / TRIM
W4W6A6C6L6F88M4A
WCB/304WCB/316A105/316LCC/316LF2/316CF8/304CF8M/316A890-4A/S31803
7) SEATS
PRCGNDKMS
PTFERPTFE GL15RPTFE CA25GRAPHITENYLONDEVLONPEEKMETAL SPECIAL
8) OPERATION
LAWBSPM
LEVERBARE STEMWORM GEARBEVEL GEARSPUR GEARPNEUMATICMOTOR
9) OTHERS
N NACE MR-01-75
B TF A30 08 R W6 R W N1) 2) 3) 4) 5) 6) 7) 8) 9)
BULLETIN : 1503-BF03
WARRANTY
HS Valve are guaranteed against defects in material and workmanship for period 12 months from date ofinstallation or 18 month form date of shipment when products are properly installed and used within service.This warranty includes limited replacements free of charge for any parts found to be defective by HS valve.This liability does not extend to claims for any labor or any other loss, damage or expense of anyconsequential charges.This warranty does not apply to products manufactured by others or unauthorized labor or material.
HEAD OFFICE & FACTORY Ⅰ29, Paldal-ro 2-gil, Seo-gu, Daegu, Korea(Seoul 703-825 Korea)TEL: 82-53-353-5789 / FAX: 82-53-352-1179
FACTORY Ⅱ222, Gongdan 8-ro, Jillyang-eup, Gyeongsan-si,Gyeongsangbuk-do, Korea(Seoul 712-837 Korea)TEL: 82-53-857-5789 / FAX: 82-53-857-5784
FACTORY Ⅲ138, Damun-ro, Jillyang-eup, Gyeongsan-si,Gyeongsangbuk-do, Korea(Seoul 712-837 Korea)TEL: 82-53-854-5780 / FAX: 82-53-854-5784
Home Page : http://www.hsvalve.comE-mail : [email protected]