Flupac Piping System

Company Presentation

History

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╣  Flupac is a wholly British / Chinese owned company ╣  Over 45 years experience in Non-Welding Hydraulic Piping solutions and

piping installation ╣  Supply of hydraulic pipe work solutions for all types of hydraulic powered

system installations – vessels, automotive, testing facilities, offshore platforms, chemical plants and steel mills.

╣  Flupac was founded in 2007

╣  Marine, Offshore and Land-based applications

Goal: provide cost-effective and quality products to our clients

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Complete Hydraulic Piping Solution ╣  Flupac Piping Systems can supply a complete Non Welding pipe work

solution for our customers worldwide

╣  Sizes range from 6mm – 600mm dependant upon pressure requirement and other external conditions.

╣  However to aid our customers, we can also supply traditional welded

systems, according to clients specific requirement

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Engineering design

Detailed design

Production

Documentation

Pre-fabrication

Installation

Pressure test

Flushing

²  Piping routing

²  Component specification

²  Specific customer designed manufacturing

²  Manpower ready to go on site

²  In factory or at site

²  Full material records and traceability certificates

²  Capabilities up to 3000bar

²  Particle measurement on line for oil and water glycol

Complete Range of Services

Engineering &

Supply

Installation &

Commissioning

Retain Ring Flange system

╣  Flanges are held to the pipe by a SS ring that sits in a machine

grooved pipe-end

╣  1/2” to 12“

╣  High pressure hydraulic applications

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Retain ring

Retain ring

Retain Ring Flange system

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Bonded seal Retain ring

╣  Applications

37°Flare Flange system

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╣  Flanges are retained on the tube, by forming the tube to a flared

angle of 37°

╣  1 insert cone is placed against the angle in the pipe-end

╣  The connection follows the SAE J518 flange format

37° angle Insert cone O-ring

37°Flare Flange system

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Insert cone 37° angle

╣  Applications

O-ring

90°Flare Flange system

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╣  Flaring of the tube end is carried out the same way as in 37° flange system

╣  One additional rotating tool is used to increase the flared pipe to a 90°

angle

╣  Low pressure application only

╣  Many different materials and speciality seals – graphite (spherically round)

90° angle

O-ring

90°Flare Flange system

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90° angle

╣  Applications

Use flange which are to

either BS / GB / JIS / ANSI.

However, the flanges are

modified to ensure the flange

sits flat.

Walform Tube Fittings

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╣  The pipe end is walformed and threaded fittings are put on it to make the connection

╣  Absolutely leak-proof connecting points

╣  Reliable tube retention

╣  High fatigue strength under reversed bending stresses

╣  High working pressure for small sizes piping system

walformed WF seal

Walform Tube Fittings

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╣  Applications up to 42mm pipe size

walformed WF seal

Welded and Non-welded comparison

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Ø  30% cheaper Ø  4 times faster Note : Cost estimation for 100m pipeline carbon steel, 50x5mm

Stage cost time  (days) cost time  (days)Material  that  has  different  cost  for  each  solutions(pipes,  connection)

25,829 27,429

Material  that  cost  the  same  for  both  options  (valves,  supports,  hoses)

10,000 10,000

Root  pass  manpower  +  equipment(2  welders)Welding  +  cooling  time

6000 3 0 0

Cover  pass  manpower  +  equipment(2  welders)Welding  +  cooling  time

6000 3 0 0

Non-­‐Destructive  Test(3  X-­‐ray  per  joint  =  100  x-­‐rays) 3,000 3 0 0

Assembling(2  technicians) 3,000 1 3,000 1

Total 53,829 10 40,429 1

Welded  solution Non  welded  solution

Advantages of Non-Welding Technology

Ø High quality

Ø Cleanliness

Ø Environmentally friendly

Ø Cost effective

Ø Save time

Ø Easy installation & maintenance Flupac installation procedures for each system to ensure professionalism,

quality and safety every step of the way 18-1-15 14

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╣  Precision manufacturing and CNC machines for all component machining

╣  Grinding machine (block surface machining)

╣  Lathe (grooving and bevelling)

╣  Designed as per customer request

In-house machining

Machining as per standard ISO, SAE, BSPP, NPT, etc.

Equipment used for Prefabrication, Installation and Test 18-1-15 16

╣  Flushing Rig Qualification

╣  Particle Counter Calibration

╣  Pressure Gauge Calibration

╣  Torqueing machine

High Quality Standard Equipment

Quality Control FP ╣  Our QC department is responsible for :

Ø  Incoming  material  check  (visual  and  dimensional)  

Ø  Documenta7on   review   (3.1c   cer7ficate,   Heat   code,   Type   Approval   Cer7ficate,  

Quality  Management,  addi7onal  treatment  cer7ficate)  

Ø  Full  traceability,  independent  checking  and  Company  audits  

Ø  Assembling  tes7ng  and  inspec7on  

Ø  Final  QC  of  Finished  goods  as  per  Flupac  Quality  standard  and  Industry  standard  

Ø  Non-­‐Return  Valves,  Ball  Valves  and  Hoses  assembly  are    

cleaned  and  pressure  tested  to  industry  requirements  

 

 

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Flupac put the quality control of our products at the center of our operations

Valves ╣  Flupac supply High quality Valves for Hydraulics and Air system to various

industries

╣  Class Approved Ball Valves from Industry leading supplier (Germany)

╣  SAE  /  ISO  Flange  up  to  420  Bar  

╣  Threaded  NPT  /  BSPP  up  to  800  Bar  

╣  Supplied  with  Flupac  Flange  system  

╣  Non-Return Valve supplied with Flupac

Flange system SAE 3000 or SAE 6000

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High quality products tested at Flupac workshop

High Quality Components Supply ╣  DIN fittings

╣  JIC fittings

╣  SAE / ISO flanges

╣  DIN 2391 / 2445 seamless cold drawn tubing

╣  AISI A269 / A213 SS tubing

╣  ASTM coil tubes

╣  Clamps

╣  Hoses assembly

è  All products can be supplied with all types of classification as per customer’s request: DNV, BV,

LR, GL, ABS, CCS.

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Combination of long term Western and Local suppliers

╣  We provide to our clients the flexibility and high level of service quality with a

team of professional engineers of technicians who can be available on site

╣  We supply products issued from a network of European and Chinese

professional suppliers where long term cooperation ensures quality levels and

competitive prices.

╣  We provide full documentation, all as to our quality standard ISO 9001 issued

and audited by DNV.

╣  We have ABS type approval for our non welded products and we are finalizing

approval for other certificates.

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Flexibility and Quality

References

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Project Name / Hull Number Company Name Project Type Systems Scoup of Supply Classification

Helix Ceaser Nantong Cosco Pipe Laying Vessel

All hydraulic Systems UCS / Firing Line /Winch Lift /Stinger (Sam system) / A/R Return Sheave

Material,Prefabrication,Installation, Flushing,Testing LR

Conoco Philips Nantong Cosco Offshore All hydraulic Systems Flushing and Testing ABS

Sevan 650 Nantong Cosco Offshore Drilling Rig Hook up from Drill Floor to Main Deck & Derrick

Material,Prefabrication,Installation, Flushing,Testing DNV

H1188 / CNOOC Shanghai WaiGaoQiao Shipyard

3000m Depth Deepwater Semi Rig Drill Floor,Moon Pool,Derrick Hydraulic Pipe Flushing /

Pressure Test ABS / CCS

MPI Offshore Cosco Qidong Wind Installation Vessel SAE Fastening System Manifold and Bulkhead Block DNV

H1088 / CNOOC Jiang Su Rongsheng Shipyard Pipe Lane Vessel Complete hydraulic pipe system Hydraulic Pipe Flushing /

Pressure Test ABS / CCS

Jascon 31 / CPL Zhangjiagang Jiusheng Pipe-laying vessel Heavy Duty Crane Hydraulic pipe systems

Material， Prefabrication and Flushing ABS

J0071, J0072, J0073, J0074 BW Offshore / APL China Offshore Loading Equipment All Hydraulic Systems Piping and Components DNV

S6030 / S6031 / S6032 / S6033 Shanghai Shipyard Tiger Drillship All Hydraulic and HP Air Systems Material, Prefabrication,

Installation, Flushing, Testing ABS

J0053, J0054, J0055, J0056,T003

Shanghai WaiGaoQiao Shipyard 175000 DWT Bulk Carriers Hatch Cover Piping and Components ABS

MAN51/60DF Shanghai Hudong Shipyard 174,000 M3 CBM LNG CARRIER

Gas supply double wall piping systems

Material， Prefabrication and Testing LR

6L50DF and 6L20DF Wartsila

SinoPacific Offshore Enginnering

27,500 M3 CBM LNG CARRIER'

Gas supply double wall piping systems

Material， Prefabrication and Testing BV

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Tiger – Opus Offshore • Type : Drillship (4 vessels) • All Hydraulic and HP Air Systems • Material, Prefabrication, Installation, Flushing, Testing • Class : ABS

Endeavour/Discovery – MPI

• Type : Wind Mill Installation vessel (2 vessels) • SAE Fastening System • Manifold and Bulkhead Block • Class : DNV

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Sevan Driller – Sevan • Type : Driller (2 vessels) • Hook up from Drill Floor to Main Deck & Derrick • Material, Prefabrication, Installation, Flushing, Testing • Class : DNV

Boa 35 – Boa Offshore • Type : Barges (8 vessels) • Complete Hydraulic System (7 packages) • Material, Prefabrication, Installation, Flushing, Testing • Class : DNV

Caesar – Helix • Type : Pipelay vessel (1 vessels) • All hydraulic Systems UCS / Firing Line /Winch Lift / Stinger (Sam system) / A/R Return Sheave • Material, Prefabrication, Installation, Flushing, Testing • Class : LR

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More info on

www.flupac-piping.com

Thank you