FLUROPIPE POLYFLURON -PTFE lined Steel Pipes and Fittings DIN · PDF filePOLYFLURON®-PTFE...

Process Technology

FLUROPIPE®

POLYFLURON®-PTFE linedSteel Pipes and Fittings DIN

Broad Base. Best Solutions.

SGL Group is one of the leading manufacturers of carbon-based products and has the broadest product and technol-ogy portfolio, a global sales network and state-of-the-art production sites in Europe, North America and Asia.

Carbon has unique properties. It is indispensable in the production of steel, aluminum and solar energy systems. Carbon increases the performance of wind turbines and reduces the weight of airplanes, cars and sports equipment.

CCarbon substitutes other materials and contributes to a reduction in CO2 emissions.

Carbon is Future. SGL Group – The Carbon Company.

The Business Unit Process Technology is a premium technology provider for chemical and related industry process systems, equipment and after sales services. Our focus are high-tech materials for demanding chemical applications. With smart and sustainable solutions for an in-creasing number of industry we give proof of our strong innovation culture.

Broad Base

Our range of materials: E graphiteE SiCE PTFEE reactive metalsE steel

Our range of services: E process designE engineeringE project managementE production and assemblyE commissioningE after sales services.

With 9 manufacturing sites in 8 countries and a continually growing worldwide sales and service network, we are always close to our customers.

Process Technology

3

In a business that strongly depends on reliability we never compromise on quality and safety. Our products deliver dependable results; our services are fast and competent. The long-standing loyalty of our customers proves that we keep our promises – on-time, on-spec, on-budget.

Tailor made, innovative solutions and an integrated approach on chemistry, materials, technology and design, ensure outstanding efficiency and improved customer value: higher yields, lower operating cost, lower service and maintenance cost, longer service intervals and less downtimes, and the extended product lifetime sum up to significant lower total cost of ownership and to a higher return on investment for our customers.

In all industries that deal with resource- and energy- consuming processes sustainability is of crucial importance. Based on innovative solutions, more than 60 % of our sales contribute to the saving of resources and energy and to the reduction of greenhouse gases.

Powered by our Broad Base of competencies, products and services, we offer Best Solutions to our customers. For the Business Unit Process Technology, those solutions are characterized by reliability, efficiency and sustainability.

Contents

Dr. Schnabel - PTFE in the Process Industry 4

Our Range of Pipe Systems 5

Technical Specifications 6

PTFE Lined Pipes 8

PTFE Lined Elbows 10

PTFE Lined Tees 11

PTFE Lined Reducing Tees 12

PTFE Lined Crosses 13

PTFE Lined Reducing Crosses 14

PTFE Lined Instrument Tees 16

PTFE Lined Reducers 17

PTFE Lined Reducing Flanges 18

PTFE and PTFE Lined Spacers 20

PTFE Lined Blind Flanges 22

Quality Management and After Sales Service 23

Process Technology – Our Products 24

ReliaBiliTy. effiCienCy. SuSTainaBiliTy.

Best Solutions

E Reliability

E Efficiency

E Sustainability

4

Many years ago Dr. Schnabel became the first company in Europe to manufacture paste extruded PTFE lined steel pi-pe systems. Our POLYFLURON® products have proved reliable in long term operation in many countries of the world. The following pages provide information on available products, dimensions and design options, as well as the materi-als used and permitted operating conditions.

This brochure deals exclusively with pipes & fittings up to a diameter of DN 600. Larger dimensions up to DN 3000 for columns and vessels are covered by a separate brochure, which is available on request.

Dr. Schnabel - PTFE in the Process Industry

POLYFLURON® PTFEPOLYFLURON® PTFE is a virginal paste extruded PTFE processed in-house. Components made from it are characterized by very low permeation rates, substantial wall thicknesses and long service lives.

3-D bent pipesSingle-component, multi-bent pipes are available in diameters of DN 25 up to DN 100 and overall lengths of up to 6 m. Please ask us for more information.

Full serviceBesides supplying lined components for pipe systems, we are al-so able to prepare isometric drawings and material take-offs and plan the replacement of existing pipework. This full service from a single source will save you time and money.

SafetyWe increase the safety of the plant, operators and fitters by using: Top-quality linings Lugs on each pipe and thereby prevent an un-controlled movement of loose flanges over the pipe length during assembly

Safety shields and tapes

Pressure equipment directiveMany pipes and fittings need to be tested diffe-rently based on the European Pressure Equipment Directive. We offer you our components and complete systems that match the requirements of this directive.

5

More than 50 years experience has allowed us to develop a full range of POLYFLURON® PTFE lined pipe systems. These systems offer the best cost/benefit ratio for our customers‘ particular applications because of the different PTFE lining thicknesses used:

EconomyCorrosion resistant, thin walled lining for minor applications. This kind of lining is used at fairly low temperatures with low-permeation media.

StandardCorrosion resistant and permeation reducing lining for aggressive media processed at moderate pres-sures and temperatures. This product series meets the standards of the chemical industry for paste extruded PTFE linings.

Heavy dutySuitable for long term operation with highly permeable media processed at high pressures and tem-peratures.

Dr. Schabel’s range of pipe & fittingsFrom our many years experience, we recommend the use of standardized pipe lengths. These reduce inventory costs and allow greater flexibility in assembly.

Our product range includes pipes of the following dimensions:

Nominal diameters: from DN 25 to DN 600Lengths: from 100 mm up to 8000 mm, depending on the nominal diameter

Our Range of Pipe Systems

6

MaterialsThe standards given below are EN/ DIN standards. If you require pipes and fittings according to ANSI standards, please refer to our respective ANSI brochure.

Technical Specifications

Vacuum: Full vacuum (-1 barg) for all di-mensions up to DN 100 and 150 °C. Vacuum-resistant ver-sions for larger dimensions and higher temperatures on request.

Options

Antistatic (conductive) lining for all components Vent hole extensions Stainless steel with PTFE lining 3-D bent pipes Flared steel pipes Insulation clips Earthing lugs

Pipes/Fittings:

Material code Standard Material number

P235TR2 DIN EN 10216-1 1.0254

P235GH DIN EN 10216-2 1.0305

P265GH DIN EN 10028-1+2 1.0425

GP240GH DIN EN 10213-2 1.0619

Flanges: Material code Standard Material number

S235JRG2 DIN EN 10025DIN EN 1092-1

1.0038

P250GH DIN EN 10273 1.0460

P355NL1 DIN EN 10028-3 1.0566

Subject to technical changes

Stainless steel materials are available on request.

Lining: POLYFLURON® PTFE white (virginal paste-extruded PTFE) meeting DIN 2874.

POLYFLURON® PTFE black

(virginal paste-extruded PTFE with graphite content) antistatic, conductive lining meeting DIN 2874.

Field of use

Temperatures: -10° up to +200°C (-263 K up to 473 K)

Pressure load: 10 bar (106 Pa) (PN 10) Please ask us for information

on higher pressure ratings (e.g. PN 25; PN 40).

7

Pipe dimensions

The following table gives the standard wall thicknesses of steel pipes meeting DIN EN 10220.

Flange dimensions

Flange details are given in the table below.

Technical Specifications

DN Flange diam. Seal. surf. Bolt circle diam.

D d4 k B1 B2

mm mm mm mm Number mm mm mm

25 115 68 85 4 14 19 31

32 140 78 100 4 18 19 31

40 150 88 110 4 18 19 31

50 165 102 125 4 18 21 33

65 185 122 145 4 18 22 34

80 200 138 160 8 18 24 38

100 220 158 180 8 18 25 39

125 250 188 210 8 18 27 41

150 285 212 240 8 22 27 41

200 340 268 295 8 22 29 45

250 395 320 350 12 22 31 49

300 445 370 400 12 22 32 54

350 505 430 460 16 22 32 56

400 565 482 515 16 26 32 62

500 670 585 620 20 26 34 70

600 780 685 725 20 30 34 76

Bolt holes Flanschdicke inkl. Bund

DN Steel pipe DN Steel pipe

Outside diam. x Outside diam. x

wall thickness wall thickness

mm mm mm mm

25 33.7 x 2.6 150 168.3 x 4.5

32 42.4 x 2.6 200 219.1 x 6.3

40 48.3 x 2.6 250 273 x 6.3

50 60.3 x 2.9 300 323.9 x 7.1

65 76.1 x 2.9 350 355.6 x 8

80 88.9 x 3.2 400 406.4 x 8.8

100 114.3 x 3.6 500 508 x 11

125 139.7 x 4 600 610 x 12.5

Steel pipe

Outside diam. x

wall thickness



B1 B2

Flange thickness incl. collar

nx d2

8

Order no.

* Please indicate length with order

PTFE Lined Pipes

The standardized diameters and lengths of POLYFLURON® PTFE lined steel pipes are given in DIN standard 2848. We can supply all items listed in this standard. For larger diameters up to DN 2500, please refer to our separate bro-chure entitled "Columns and Vessels".

DN L min L max Lining wall thickness PTFE Weight

Economy Standard Heavy Duty Flange diam.

Lined Flange

S S S d4 pipe

mm mm mm mm mm mm mm kg/m kg

25 100 6000 2 68 1RO0025101*

100 6000 3 68 2.6 2.5 1RO0025107*

100 6000 4 68 1RO0025113*

32 100 6000 2 78 1RO0032101*

100 6000 3 78 3.3 3.6 1RO0032107*

100 6000 4 78 1RO0032113*

40 100 6000 2 88 1RO0040101*

100 6000 3 88 3.9 4.2 1RO0040107*

100 6000 4 88 1RO0040113*

50 100 6000 2 102 1RO0050101*

100 6000 3 102 5.4 5.3 1RO0050107*

100 6000 4 102 1RO0050113*

65 100 6000 2.5 122 1RO0065101*

100 6000 3.5 122 6.9 6.4 1RO0065107*

100 6000 4 122 1RO0065113*

80 110 6000 2.5 138 1RO0080101*

110 6000 3.5 138 9 8.2 1RO0080107*

110 6000 4 138 1RO0080113*

100 110 6000 3 158 1RO0100101*

110 6000 4.5 158 13 9 1RO0100107*

110 6000 5 158 1RO0100113*

125 110 6000 3.5 188 1RO0125101*

110 6000 4.5 188 16.4 13 1RO0125107*

110 6000 6 188 1RO0125113*

150 120 6000 4.5 212 1RO0150101*

120 6000 5 212 23.5 16 1RO0150107*

120 6000 6 212 1RO0150113*

200 130 6000 4.5 268 1RO0200101*

130 6000 5 268 41 23.2 1RO0200107*

130 6000 8 268 1RO0200113*

250 130 4000 5 320 51.5 31 1RO0250101*

130 4000 8 320 1RO0250107*


9

Order no.

PTFE Lined Pipes

DN L min L max Lining wall thickness PTFE Weight

Economy Standard Heavy Duty Flange diam.

Lined Flange

S S S d4 pipe

mm mm mm mm mm mm mm kg/m kg

300 150 3500 5.5 370 68.5 38.4 1RO0300101*

150 3500 8 370 1RO0300107*

350 150 3500 5.5 430 82 51.2 1RO0350101*

150 2500 8 430 1RO0350107*

400 200 2500 5.5 482 102 65.2 1RO0400101*

200 2200 8 482 1RO0400107*

500 200 2000 5.5 585 158 90 1RO0500101*

200 1800 8 585 1RO0500107*

600 250 1600 6 685 210 116 1RO0600101*

250 1600 8 685 1RO0600107*

The standardized diameters and lengths of POLYFLURON® PTFE lined steel pipes are given in DIN standard 2848. We can supply all items listed in this standard. For larger diameters up to DN 2500, please refer to our separate bro-chure entitled „Columns and Vessels“.

Subject to technical changes* Please indicate length with order

10

PTFE Lined Elbows

Elbows are manufactured with angles of 90°, 60°, 45° or 30°. Other angles are available on request. Please ask us for more information. 90° elbows are supplied with one fixed and one loose flange as standard. All 45° elbows come with fixed flanges. Alternatives are available on request.

Products up to DN 250 are manufactured in one part. Items of DN 300 or above come in two parts.

* not included in DIN 2848

DN L PTFE PTFE Weight

90° 45° S d4 90° 45°

Elbow Elbow

mm mm mm mm mm approx. kg white 90° white 45°

25 110 70 3 68 3.5 2.6 B 90 (45) / 25 1BG0025102 1BG0025101

32 130 80 3 78 4.5 3.8 B 90 (45) / 32 1BG0032102 1BG0032101

40 150 90 3 88 6 4.3 B 90 (45) / 40 1BG0040102 1BG0040101

50 120 80 3 102 7.7 5.7 B 90 (45) / 50 1BG0050102 1BG0050101

65 140 85 3.5 122 10 7 B 90 (45) / 65 1BG0065102 1BG0065101

80 165 100 3.5 138 12 8.7 B 90 (45) / 80 1BG0080102 1BG0080101

100 205 115 4.5 158 13 11 B 90 (45) / 100 1BG0100102 1BG0100101

125 245 135 4.5 188 18 15 B 90 (45) / 125 1BG0125102 1BG0125101

150 285 150 5 212 26 22 B 90 (45) / 150 1BG0150102 1BG0150101

200 365 190 5 268 44 34 B 90 (45) / 200 1BG0200102 1BG0200101

250 450 225 5 320 64 48 B 90 (45) / 250 1BG0250102 1BG0250101

300 525 260 5.5 370 128 82 B 90 (45) / 300 1BG0300102 1BG0300101

350 600 290 5.5 430 177 105 B 90 (45) / 350 1BG0350102 1BG0350101

400 680 325 5.5 482 238 174 B 90 (45) / 400 1BG0400102 1BG0400101

500 830 390 5.5 585 385 198 B 90 (45) / 500 1BG0500102 1BG0500101

600* 640 265 6 685 435 280 B 90 (45) / 600 1BG0600102 1BG0600101

Order no.


11

PTFE Lined Tees

T-pieces up to DN 100 are available with either of two different linings. The POLYFLURON® PTFE lined variant is sup-plied with a high performance flange connection of well-proven design (see drawing A).

As an alternative, PFA-lined tees are available as shown on drawing B. PFA is a tetrafluorethylene-based copolymer with chemical and thermal properties comparable to those of PTFE. Fixed flanges are supplied as standard. Loose flan-ges are, however, also available on request.


DN L Weight Best.-Nr.

PTFE PFA

mm mm approx. kg approx. kg PTFE PFA

25 110 5.2 4 1TE0025116 1TE0025100

32 130 7.5 6 1TE0032116 1TE0032100

40 150 9.6 7 1TE0040116 1TE0040100

50 120 12 10 1TE0050116 1TE0050100

65 140 17.5 14 1TE0065116 1TE0065100

80 165 19 16 1TE0080116 1TE0080100

100 205 25 22 1TE0100116 1TE0100100

125 245 38 1TE0125100

150 285 42 1TE0150100

200 365 74 1TE0200100

250 450 108 1TE0250100

300 525 150 1TE0300100

350 600 235 1TE0350100

400 680 320 1TE0400100

500 830 530 1TE0500100

600* 640 550 1TE0600100

Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.

PTFE lined T-piecesDrawing A

PFA-lined T-piecesDrawing B

Order no.


12

PTFE Lined Reducing Tees

All reducing tees are available with fixed flanges as standard. Loose flanges can also be supplied on request. PFA lined variants are also available up to DN 100. Intermediate sizes and special dimensions are supplied on request. Dimensions meet DIN 2848.

* not included in DIN 2848** not included in DIN standard

DN1 DN2 L1 L2 PTFE lining Best.-Nr.GewichtWeight Order no.

mm mm mm mm approx. kg approx. kg

32 25 130 110 6.2 1RT0032150 5.1 1RT0032100

40 25 150 110 6.7 1RT0040126 5.4 1RT0040100

50 40 120 150 10 1RT0050142 9.4 1RT0050102

25 120 110 7.9 1RT0050140 8 1RT0050100

65 50 140 120 13 1RT0065140 12 1RT0065100

40 140 150 12 1RT0065141 11 1RT0065101

80 50 165 120 15 1RT0080143 14 1RT0080101

40 165 150 14 1RT0080144 13 1RT0080102

25 165 120** 13 1RT0080189 12 1RT0080200

100 80 205 165 21 1RT0100142 19 1RT0100080

50 205 150* 20 1RT0100144 18 1RT0100102

25 205 150** 18 1RT0100251 17 1RT0100192

125 100 245 205 29 1RT0125100

80 245 165 28 1RT0125101

150 100 285 205 36 1RT0150101

80 285 205* 35 1RT0150139

200 150 365 285 65 1RT0200100

100 365 205 60 1RT0200101

250 200 450 365 101 1RT0250100

150 450 285 92 1RT0250101

300 250 525 450 144 1RT0300100

200 525 365 137 1RT0300101

150 525 285 127 1RT0300102

350 300 600 525 198 1RT0350100

250 600 450 183 1RT0350101

200 600 365 170 1RT0350102

400 350 680 600 283 1RT0400100

300 680 525 250 1RT0400101

250 680 450 236 1RT0400102

500 400 830 680 455 1RT0500100

350 830 600 425 1RT0500101

300 830 525 392 1RT0300102

600* 500 640* 640* 470 1RT0600100

400 640* 640* 440 1RT0600101

350 640* 640* 410 1RT0600102


PFA lining

Weight Order no.

PTFE lined reducing T-piece

PFA lined reducing T-piece

13

Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.

PTFE Lined Crosses

All crosses are available with fixed flanges as standard. Loose flanges can also be supplied on request. PFA lined variants are also available up to DN 100. Dimensions meet DIN 2848.


PTFE lined cross

DN L Weight Order number

PTFE PFA PTFE PFA

mm mm approx. kg approx. kg

25 110 7.7 6 1KR0025153 1KR0025100

32 130 12 10 1KR0032192 1KR0032100

40 150 15 12 1KR0040116 1KR0040100

50 120 19 16 1KR0050116 1KR0050100

65 140 25 21 1KR0065116 1KR0065100

80 165 30 25 1KR0080116 1KR0080100

100 205 37 31 1KR0100116 1KR0100100

125 245 48 1KR0125100

150 285 63 1KR0150100

200 365 115 1KR0200100

250 450 162 1KR0250100

300 525 218 1KR0300100

350 600 330 1KR0350100

400 680 445 1KR0400100

500 830 720 1KR0500100

600* 640 733 1KR0600100


Order no.

PTFE PFA

14

Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the stan-dard dimensions stated on Page 7.

PTFE Lined Reducing Crosses

All crosses are available with fixed flanges as standard. Loose flanges can also be supplied on request. Dimensions meet DIN 2848.

* nicht in DIN 2848 enthalten

DN1 DN2 L1 L2 Weight Order no.

PTFE PFA

mm mm mm mm ap-prox.

kg

ap-prox.

kg

PTFE PFA

32 25 130 110 7.2 5.8 1KR0032180 1KR0032130

40 25 150 110 9.1 6.2 1KR0040158 1KR0040132

50 40 120 150 14 11 1KR0050166 1KR0050126

25 120 110 10 10 1KR0050164 1KR0050124

65 50 140 120 17 14 1KR0065172 1KR0065132

40 140 150 15 12 1KR0065173 1KR0065133

80 50 165 120 21 17 1KR0080176 1KR0080134

40 165 150 19 15 1KR0080177 1KR0080135

25 165 120 16 12 - 1KR0080217

100 80 205 165 30 22 1KR0100175 1KR0100133

50 205 150 26 19 1KR0100177 1KR0100135

25 205 150 24 12 -

125 100 245 205 40 1KR0125116

80 245 165 36 1KR0125117

150 100 285 205 47 1KR0150117

80 285 205 44 -

200 150 365 285 82 1KR0200116

100 365 205 72 1KR0200117

250 200 450 365 130 1KR0250116

150 450 285 110 1KR0250117

300 250 525 450 179 1KR0300116

200 525 365 166 1KR0300117

150 525 285 147 1KR0300118

350 300 600 525 256 1KR0350116

250 600 450 226 1KR0350117

200 600 365 200 1KR0350118

400 350 680 600 374 1KR0400116

300 680 525 307 1KR0400117

250 680 450 278 1KR0400118

500 400 830 680 572 1KR0500116

350 830 600 510 1KR0500117

300 830 525 445 1KR0500118

600* 500 640* 640 605 1KR0600116

400 640* 640 560 1KR0600117

350 640* 640 500 1KR0600118

Subject to technical changes* not included in DIN 2848

Order no.

15

PTFE Lined Instrument Tees

Instrument tees are used to connect manometers or thermometers, and also for sampling.

Instrument tees up to DN 250 are supplied with a PFA lining. PFA is a tetrafluorethylene-based copolymer with chemical and thermal properties comparable to those of PTFE.

Products of DN 300 or above are available in POLYFLURON® PTFE lined steel (see table and drawings below). Dimensions meet DIN 2848.

≤ DN 250 ≥ DN 300


mm mm mm mm approx. kg PFA/*PTFE

25 25 50 90 1.9 1ME0025100

32 25 50 100 2.8 1ME0032100

40 40 75 110 4.4 1ME0040101

25 50 110 2.4 1ME0040100

50 50 90 115 8.1 1ME0050102

40 75 115 6.2 1ME0050101

25 50 115 3.2 1ME0050100

65 50 90 125 11 1ME0065102

40 75 125 9 1ME0065101

25 50 125 5 1ME0065100

80 50 90 135 14 1ME0080102

40 75 135 8.3 1ME0080101

25 50 135 4.3 1ME0080100


Order no.

Large diameters are shown on the next page.

16

PTFE Lined Instrument Tees


mm mm mm mm approx. kg PFA/*PTFE

100 50 90 150 17.5 1ME0100102

40 75 150 10 1ME0100101

25 50 150 5.5 1ME0100100

125 50 90 160 22 1ME0125102

40 75 160 14 1ME0125101

25 50 160 9 1ME0125100

150 50 90 180 24 1ME0150102

40 75 180 15 1ME0150101

25 50 180 7.7 1ME0150100

200 50 90 210 26 1ME0200102

40 75 210 18 1ME0200101

25 50 210 11 1ME0200100

250 50 90 240 28 1ME0250102

40 75 240 24 1ME0250101

25 50 240 15 1ME0250100

300 50 120 340 30 1ME0300102 *

40 110 340 29 1ME0300101 *

25 90 340 27 1ME0300100 *

350 50 120 375 44 1ME0350102 *

40 110 375 43 1ME0350101 *

25 90 375 42 1ME0350100 *

400 50 120 390 51 1ME0400102 *

40 110 390 49 1ME0400101 *

25 90 390 48 1ME0400100 *

500 50 120 450 66 1ME0500102 *

40 110 450 65 1ME0500101 *

25 90 450 64 1ME0500100 *

600 ** 50 120 500 74 1ME0600102 *

40 110 500 73 1ME0600101 *

25 90 500 71 1ME0600100 *

Subject to technical changes* not included in DIN 2848** not included in DIN standard

Order no.

17

PTFE Lined Reducers

Reducers are used to reduce/ enlarge the pipe diameters in order to improve liquid flow. Eccentric reducers often allow better emptying of pipe systems. Dimensions meet DIN 2848.

Single-part paste-extruded PTFE lining

* isostatic PTFE or PFA lining** two-part paste-extruded PTFE lining*** three-part paste-extruded PTFE lining****not included in DIN 2848

DN1 DN2 L Lining Weight Best.-Nr.

s

mm mm mm mm approx. kg

Type K Type E

25 20 125 3 2.5 1RK0025101 1RE0025101

40 25 145 3 3.4 1RK0040101 1RE0040101

50 25 160 3-4* 4.2 1RK0050100 1RE0050100

40 165 3.5 4.9 1RK0050102 1RE0050102

80**** 25 180 3-4* 6 1RK0080145 1RE0080100

40 185 3-4* 77 1RK0080100 1RE0080101

50 190 4 7.5 1RK0080102 1RE0080102

65 190 3.5 8 1RK0080103 1RE0080103

100 50 200 3-4* 9.7 1RK0100100 1RE0100100

65 200 5 10.5 1RK0100101 1RE0100101

80 205 4.5 11 1RK0100102 1RE0100102

150 80 250 4-5* 18 1RK0150100 1RE0150100

100 250 5 19 1RK0150101 1RE0150101

200 100 270 5** 24 1RK0200100 1RE0200100

150 270 5 26 1RK0200102 1RE0200102

250 150 305 4.5 33 1RK0250101 1RE0250101

200 310 5 38 1RK0250102 1RE0250102

300 150 330 6-8** 47 1RK0300100 1RE0300100

200 335 6-8 50 1RK0300101 1RE0300101

250 340 5.5 54 1RK0300102 1RE0300102

350 200 465 6-8** 60 1RK0350100 1RE0350100

250 465 6-8** 63 1RK0350101 1RE0350101

300 465 5.5 66 1RK0350102 1RE0350102

400 250 495 6-8** 78 1RK0400100 1RE0400100

300 495 5.5** 81 1RK0400101 1RE0400101

350 495 5.5 87 1RK0400102 1RE0400102

500 300 650 6-8** 129 1RK0500100 1RE0500100

350 650 6-8** 135 1RK0500101 1RE0500101

400 650 6-8** 140 1RK0500102 1RE0500102

600**** 350 750 6-8*** 145 1RK0600100 1RE0600100

400 750 6-8** 150 1RK0600101 1RE0600101

500 750 6-8 160 1RK0600102 1RE0600102

Type K

Type E

Order no.


18

PTFE lined Reducing Flanges

Reducing flanges are provided with holes as shown below (smaller diameter flanges are always threaded):

Type A: With clearance holes for larger nominal diametersType B: With threaded holes for both nominal diametersType C: With threaded holes, holes on small diameter side are not straddled

Connections to DN 32, 65 and 125, as well as larger dimensions and diameter combinations not stated here, but can also be supplied on request.

Type A Type B Type C

DN1 DN2 L PTFE Metal Weight Type Best.-Nr.

s d41 d42 D k1 n x d21 k2 n x d22

mm mm mm mm mm mm mm mm mm mm mm approx. kg

PTFE

25 20 35 3 68 58 115 85 4 x M 12 75 4 x M 12 3.0 C 1RF0025101

40 25 35 3 88 68 150 110 4 x M 16 85 4 x M 12 3.9 C 1RF0040101

50 25 35 3 102 68 165 125 4 x M 16 85 4 x M 12 4.9 B 1RF0050101

40 35 4 102 88 165 125 4 x M 16 110 4 x M 16 4.5 C 1RF0050103

80 25 35 3 138 68 200 160 8 x 18 85 4 x M 12 7.0 A 1RF0080100

40 35 4 138 88 200 160 8 x M16 110 4 x M 16 6.5 B 1RF0080102

50 35 4 138 102 200 160 8 x M16 125 4 x M 16 6.4 B 1RF0080103

100 25 45 3 158 68 220 180 8 x 18 85 4 x M 12 11 A 1RF0100100

40 45 4 158 88 220 180 8 x 18 110 4 x M 16 11 A 1RF0100102

50 45 4 158 102 220 180 8 x M16 125 4 x M 16 11 B 1RF0100103

80 45 5 158 138 220 180 8 x M16 160 8 x M 16 10 C 1RF0100105

150 25 45 3 212 68 285 240 8 x 22 85 4 x M 12 19 A 1RF0150100

40 45 4 212 88 285 240 8 x 22 110 4 x M 16 18 A 1RF0150102

50 45 4 212 102 285 240 8 x 22 125 4 x M 16 17 A 1RF0150103

80 45 5 212 138 285 240 8 x 22 160 8 x M 16 16 A 1RF0150105

100 45 5 212 158 285 240 8 x M 20 180 8 x M 16 15 B 1RF0150106


Order no.

19

DN1 DN2 L PTFE Metal Weight Type Best.-Nr.

s d41 d42 D k1 n x d21 k2 n x d22

mm mm mm mm mm mm mm mm mm mm mm approx. kg

PTFE

200 40 45 4 268 88 340 295 8 x 22 110 4 x M 16 28 A 1RF0200100

50 45 4 268 102 340 295 8 x 22 125 4 x M 16 27 A 1RF0200101

80 45 5 268 138 340 295 8 x 22 160 8 x M 16 25 A 1RF0200103

100 45 5 268 158 340 295 8 x 22 180 8 x M 16 23 A 1RF0200104

150 45 5 268 212 340 295 8 x M 20 240 8 x M 20 21 B 1RF0200106

250 50 45 4 320 102 395 350 12 x 22 125 4 x M 16 38 A 1RF0250100

80 45 5 320 138 395 350 12 x 22 160 8 x M 16 36 A 1RF0250102

100 45 5 320 158 395 350 12 x22 180 8 x M 16 34 A 1RF0250103

150 45 5 320 212 395 350 12 x 22 240 8 x M 20 31 A 1RF0250105

200 45 5 320 268 395 350 12 x M 20 295 8 x M 20 29 B 1RF0250106

300 50 50 4 370 102 445 400 12 x 22 125 4 x M 16 60 A 1RF0300100

80 50 5 370 138 445 400 12 x 22 160 8 x M 16 58 A 1RF0300101

100 50 5 370 158 445 400 12 x 22 180 8 x M 16 56 A 1RF0300102

150 50 5 370 212 445 400 12 x 22 240 8 x M 20 51 A 1RF0300104

200 50 5 370 268 445 400 12 x 22 295 8 x M 20 46 A 1RF0300105

250 50 5 370 320 445 400 12 x M 20 350 12 x M 20 41 B 1RF0300106

350 100 50 5 430 158 505 460 16 x 22 180 8 x M 16 62 A 1RF0350100

150 50 5 430 212 505 460 16 x 22 240 8 x M 20 59 A 1RF0350102

200 50 5 430 268 505 460 16 x 22 295 8 x M 20 55 A 1RF0350103

250 50 5 430 320 505 460 16 x 22 350 12 x M 20 50 A 1RF0350104

300 50 5 430 370 505 460 16 x M 20 400 12 x M 20 43 B 1RF0350105

400 150 50 5 482 212 565 515 16 x 26 240 8 x M 20 76 A 1RF0400101

200 50 5 482 268 565 515 16 x 26 295 8 x M 20 72 A 1RF0400102

250 50 5 482 320 565 515 16 x 26 350 12 x M 20 66 A 1RF0400103

300 50 5 482 370 565 515 16 x 26 400 12 x M 20 59 A 1RF0400104

350 50 5 482 430 565 515 16 x M 24 460 16 x M 20 51 B 1RF0400105

500 150 50 5 585 212 670 620 20 x 26 240 8 x M 20 136 A 1RF0500100

200 50 5 585 268 670 620 20 x 26 295 8 x M 20 131 A 1RF0500101

250 50 5 585 320 670 620 20 x 26 350 12 x M 20 124 A 1RF0500102

300 50 5 585 370 670 620 20 x 26 400 12 x M 20 115 A 1RF0500103

350 50 5 585 430 670 620 20 x 26 460 16 x M 20 105 A 1RF0500104

400 50 5 585 482 670 620 20 x 26 515 16 x M 24 94 A 1RF0500105

600 * 200 50 5 685 268 780 725 20 x 30 295 8 x M 20 182 A 1RF0600100

250 50 5 685 320 780 725 20 x 30 350 12 x M 20 175 A 1RF0600101

300 50 5 685 370 780 725 20 x 30 400 12 x M 20 166 A 1RF0600102

350 50 5 685 430 780 725 20 x 30 460 16 x M 20 156 A 1RF0600103

400 50 5 685 482 780 725 20 x 30 515 16 x M 24 145 A 1RF0600104

500 50 5 685 585 780 725 20 x 30 620 20 x M 24 117 A 1RF0600105

Order no.


PTFE lined Reducing Flanges

20

PTFE and PTFE lined Spacers

Spacers are used to compensate for deviations in the assembly of pipe systems. Depending on their size, they can be manufactured either from massive PTFE or PTFE lined steel. The different designs are named Type F, G and H.

Their specific designs are shown in the illustrations below.

Please refer to the table below and on the opposite page for dimensional details of the three spacer types. Nominal diameters of DN 32, 65 and 125 are also available.

Type F1 Type F2(massive PTFE)

Type G Type H

* please state F 1 or F 2* * not included in DIN 2848


DN 1 Length of PTFE Weight Best.-Nr.

Type F 1 / 2 * Type G Type H s d4 d5

mm mm mm mm mm mm mm approx. kg PTFE

25 10 70 0.1 1PA0025100

25 3 70 0.5 1PA0025103

50 3 70 1.2 1PA0025106

75 3 68 0.7 1PA0025108

40 10 92 0.1 1PA0040100

25 3 92 1 1PA0040103

50 3 92 1.8 1PA0040106

75 3 88 1.1 1PA0040109

50 10 107 0.1 1PA0050100

25 3 107 1.4 1PA0050103

50 3 107 2.3 1PA0050106

75 3 102 1.6 1PA0050109

80 10 142 0.2 1PA0080100

25 3.5 142 2.1 1PA0080103

50 3.5 142 3.6 1PA0080106

75 3.5 138 2.8 1PA0080188

100 3.5 138 3 1PA0080111

Order no.

21

DN 1 Length of PTFE Weight Best.-Nr.

Type F 1 / 2 * Type G Type H s d4 d5

mm mm mm mm mm mm mm approx. kg PTFE

100 10 162 0.2 1PA0100100

25 4.5 162 2.5 1PA0100103

50 4.5 162 5 1PA0100106

75 4.5 162 3.5 1PA0100109

100 4.5 158 3.8 1PA0100112

150 10 218 0.4 1PA0150100

25 4.5 218 3.9 1PA0150103

50 4.5 218 7.2 1PA0150106

75 4.5 218 6 1PA0150109

100 4.5 212 6.5 1PA0150112

200 10 273 0.6 1PA0200100

25 5 273 5.3 1PA0200103

50 5 273 11 1PA0200106

75 5 273 15 1PA0200109

100 5 268 9.8 1PA0200112

250 25 5 328 7 1PA0250103

50 5 328 13 1PA0250106

75 5 328 18 1PA0250109

100 5 320 13 1PA0250112

300 25 5.5 378 8.2 1PA0300103

50 5.5 378 15 1PA0300106

75 5.5 378 21 1PA0300109

100 5.5 370 16 1PA0300112

350 25 5.5 438 8.5 1PA0350103

50 5.5 438 21 1PA0350106

75 5.5 438 33 1PA0350109

100 5.5 430 17 1PA0350112

400 25 5.5 488 10 1PA0400103

50 5.5 488 23 1PA0400106

75 5.5 488 37 1PA0400109

100 5.5 482 21 1PA0400112

500 25 5.5 594 13 1PA0500103

50 5.5 594 32 1PA0500106

75 5.5 594 50 1PA0500109

100 5.5 585 29 1PA0500112

600** 25 6 696 15 1PA0600103

50 6 696 34 1PA0600106

75 6 696 55 1PA0600109

100 6 685 31 1PA0600112

Order no.

PTFE and PTFE lined Spacers

* please state F 1 or F 2* * not included in DIN 2848


22

PTFE Lined Blind Flanges

DN L PTFE Weight Best. Nr.

s

mm mm mm approx. kg PTFE

25 19 3 1.3 1BF0025100

32 19 3 1.9 1BF0032100

40 19 3 2.2 1BF0040100

50 21 3 2.9 1BF0050100

65 21 3 3.8 1BF0065100

80 23 3 4.9 1BF0080100

100 23 3 5.8 1BF0100100

125 26 4 8.6 1BF0125100

150 26 4 11 1BF0150100

200 28 4 17 1BF0200100

250 30 5 25 1BF0250100

300 31 5 32 1BF0300100

350 31 5 42 1BF0350100

400 31 5 51 1BF0400100

500 33 5 78 1BF0500100

600* 33 5 95 1BF0600100

The POLYFLURON® PTFE lining is fixed to the steel surface to prevent it from separating during transport and assembly. Sealing surfaces meet DIN EN 1092-1. Dimensions meet DIN 2848.

Order no.


23

Quality Management

Continuous quality assurance is an integral part of the SGL Group corporate philosophy. Our quality management system is certified in accordance with ISO 9001:2008. In order to guarantee consis tently high quality to our customers, we work according to a key performance indicator orientated quality management system.

Depending on specifications we are able to meet specific requirements like the Pressure Equipment Directive 97/23/EC Annex III, Module H/H1, AD 2000 Merkblatt N2 as well as ASME “U” Stamp, Section VIII, Part UIG.

Quality Management and After Sales Service

After Sales Services – Anytime and Everywhere

We take care of our products during the entire operational lifetime. We aim to provide the best customer service anytime and everywhere.

E Maintenance – genuine spare parts supply, failure analysis, repair, field service

E Fast emergency supportE Start-up assistanceE Consulting for continuous improvement

Our service specialists as well as our service centers work in a global network to support you best.

24

System SolutionsE Syntheses E Distillation and concentrationE PurificationE DilutionE AbsorptionE DesorptionE Thermal destruction and recyclingE Reactors and convertersE Heat storageE ...

After Sales ServicesE MaintenanceE Emergency supportE Start-up assistanceE ConsultingE ...

Equipment SolutionsE Graphite and SiC heat exchangers –

shell & tube, block and plate typeE Columns and internals E VesselsE QuenchersE PumpsE Rupture discsE PTFE piping and bellowsE PTFE hoses E ...

Process Technology Our Products

Central and East Europe

SGL CARBON GmbHWerner-von-Siemens-Straße 1886405 Meitingen/GermanyPhone +49 8271 83-1564Fax +49 8271 [email protected]

South Europe, Middle East, Africa

SGL CARBON Technic S.A.S.18, Avenue Marcel Cachin38407 Saint Martin d‘Heres/FrancePhone +33 4 7625 9600Fax +33 4 7625 [email protected]

Americas

SGL CARBON Technic, LLC 21945 Drake Road44149 Strongsville, Ohio/USAPhone +1 440 572-3600Fax +1 440 [email protected]

Process Technology

SGL CARBON GmbH

Söhnleinstraße 865201 Wiesbaden/Germanywww.sgl-processtechnology.com

www.sglgroup.com

® registered trademark of SGL Group companies 04 2012/0 1NÄ Printed in Germany

The data contained herein represent the current state of our product knowledge and are intended to provide general information on our products and their application spectra. In view of the variety and large number of application possibilities, these data should be regarded merely as general information that gives no guarantee of any specific properties and/or suitability of those products for any particular application. Consequently, when ordering a product, please contact us for specific information on the properties required for the application concerned. On request, our technical service will supply a profile of characteristics for your specific application requirements without delay.

Regional Sales & Service Center

Asia, Oceania

SGL CARBON Far East Ltd. Shanghai 1208, Shanghai Oriental Plaza31 Wujiang Road/ChinaPhone +86 21 5211 0333Fax +86 21 5211 0085 [email protected]

India

SGL CARBON India Pvt. Ltd.Plot No. E-100, MIDC RanjangaonVillage: Karegaon, Taluka: ShirurDist. Pune - 412 220/IndiaPhone +91 21 386 122-14

[email protected]

Date post:	16-Mar-2018
Category:	Documents
Upload:	vuongduong
View:	274 times
Download:	5 times

FLUROPIPE POLYFLURON -PTFE lined Steel Pipes and Fittings DIN · PDF filePOLYFLURON®-PTFE...

Documents