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Flushing Services - · PDF file · 2017-07-06Standard for design Offshore zone 1...

Date post: 25-Mar-2018
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Flushing Services
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Flushing Services

Technical Specification

Dimensions (LxWxH) 2000 x 1000 x 1825 m

Weight 1000 kg

Engine 20 Kw

Voltage 440v/690 volt 50/60 Hz

Pump Water, oil based and non-lubricated (for other liquids or acids please contact us)

Max discharge pressure 345 bar

Max flow rate 34 l/min @ 345 bar

Suction connection 3/4” BSP

Discharge connection 1/2 ” BSP

Utilities required Water for cooling, filters : 1 HC 9800FKP8H 1 HC9100FKP8H

Standard for design Offshore zone 1

Classification DNV 2.7-1

Versatility Flushing, pressure testing, injection and cleaning

Proserv offers a wide range of various flushing units with diesel-engine drive and electrical drive options for sale and hire.

We have different pump units for pure flushing or for flushing and pressure testing. We can also manufacture bespoke solutions for specific client requirements.

Features & Benefits

• Certified to ISO 4406:1999, NAS 1638 and SAE 4059D standards• Cleanliness verification to the appropriate standard• All stainless steel construction• Wide range of pressure and flow combinations• Suitable for low viscosity water and oil based fluids• Multi voltage supply

Proserv Flushing Unit - Offshore

ingenious simplicity

[email protected]

PRODUCTIONPRODUCT SPECIFICATION SHEET

Technical Specification

Dimensions (LxWxH) 1600 x 860 x 1500 m

Weight 700 kg

Engine Electric 30 Kw

Voltage 380-690 Volt, 50 Hz

Pump Harben type P8x20

Pressure pump Haskel ASF 150

Fluid Water, oil based and non-lubricated liquids (for other liquids or acids please contact us)

Max discharge pressure 345 bar (Harben) 1035 bar (Haskel)

Max flow rate 48 l/min @ 50 bar, 35 l @ 345 bar (Harben) 0-1.2 l/min (Haskel)

Suction Connection 3/4” BSP

Discharge Connection 1/2 ” BSP

Utilities Required Fresh water for cooling. Filters: 1 HC9800FKP4H, 1 HC9100FKP8H

Standard for design Onshore

Classification No

Recommending For Haskel use, recommended 60 strokes pr min

Versatility Flushing, pressure testing, injection and cleaning

Proserv offers a wide range of various flushing units with diesel-engine drive and electrical drive options for sale and hire.

We have different pump units for pure flushing or for flushing and pressure testing. We can also manufacture bespoke solutions for specific client requirements.

Features & Benefits

• Certified to ISO 4406:1999, NAS 1638 and SAE 4059D standards• Cleanliness verification to the appropriate standard• Designed to provide the calculated flushing flow for flushing and cleanliness

certification of components and systems• Atex compliant• All stainless steel construction• 20 Kw electric motor• Multi fluids capability• Reservoir with built in suction filter, return filter and visual level and temper-

ature indicator

Proserv Flushing Unit - Onshore

Technical Specifi cation

Can be customised to suit customer requirements

Dimensions (LxWxH) 2.27 x 1.52 x 1.78m

Weight 1134kg

Engine Electric

Voltage 480V

Pump Piston Type

Pressure Pump 5K

Fluid Mineral Synthetic

Max working pressure 5,000psi

Max Flow Rate 10gpm

Outlet Connection 3/4” JIC Hose

Return Connection 3/4” JIC Hose

Power Requirement 3 Phase, 60 amp. 600v max

Standard for Design Onshore

Versatility Flushing, pressure testing, injection and cleaning

Proserv offers trained fi eld technicians to perform a variety of fi ltration and fl ushing services applicable to pre-commissioning of new equipment as well as maintenance or refurbishment of existing equipment that will keep your topside and subsea equipment operating at peak performance, reducing the potential for premature failure. We provide a variety of diesel-engine drive and electrical drive hydraulic oil based and water based fl ushing units for long or short term hire.

We can provide mobile, general service or zone-rated hydraulic fl ushing and test rigs applicable for use onshore at drilling rigs, petrochemical plants, defense establishments, railways and shipping. Our fl ushing rigs have been specifi cally developed for use with mineral and synthetic oils that support pure fl ushing or fl ushing and pressure testing for a wide range of customized high velocity oil fl ushing, contamination control and oil and fuel purifi cation services.

Our hydraulic fl ushing units come equipped with sampling points for on-site oil analysis to test new fl uid for cleanliness. Or we also offer portable microscope kits and automatic particle counters to verify hydraulic fl uid cleanliness.

Features & Benefi ts

• Fast response; anytime, anywhere, 24/7• Experienced technicians, pre-screened and qualifi ed• Fluid sample analysis follows these standards; ISO 4406, NAS 1638 and SAE

4059D• Designed to provide the calculated fl ushing fl ow for fl ushing and cleanliness

certifi cation of components and systems• Flushing units are all stainless steel construction• Reservoir with built in suction fi lter, return fi lter and visual level and

temperature

Flushing Services - Hydraulic Oil-Based Fluid

ingenious simplicity

[email protected]

DRILLING/PRODUCTION/SUBSEAPRODUCT SPECIFICATION SHEET

Proserv offers trained field technicians to perform a variety of filtration and flushing services applicable to pre-commissioning of new equipment as well as maintenance or refurbishment of existing equipment that will keep your topside and subsea equipment operating at peak performance, reducing the potential for premature failure. We provide a variety of diesel-engine drive and electrical drive hydraulic and water based flushing units for long or short term hire.

We provide water based fluid units that are mobile, general service or zone-rated flushing and test rigs applicable for use in onshore and offshore installations, petrochemical plants, defense establishments, railways and shipping. Water based glycol fluid flushing units are also available for subsea hydraulic control applications with flow rates from 5-400 litres per minute and Integral test pumps can be provided so clients can pressure test these systems, assuring integrity.

Our hydraulic flushing units come equipped with sampling points for on-site oil analysis to test new fluid for cleanliness. Or we also offer portable microscope kits and automatic particle counters to verify hydraulic fluid cleanliness.

Features & Benefits

• Fast response; anytime, anywhere, 24/7• Experienced technicians, pre-screened and qualified• Fluid sample analysis follows these standards; ISO 4406, NAS 1638 and SAE

4059D• Designed to provide the calculated flushing flow for flushing and cleanliness

certification of components and systems• Flushing units are all stainless steel construction• Multi fluids capability on some units• Reservoir with built in suction filter, return filter and visual level

Flushing Services - Hydraulic Water Based Fluid

ingenious simplicity

[email protected]

DRILLING/PRODUCTION/SUBSEAPRODUCT SPECIFICATION SHEET

Technical Specifications Water Based Glycol Fluid Unit (5,000psi)

Can be customized to suit customer requirements

Dimensions (LxWxH) 1.84 x 1.13x 1.3m

Weight 1,119kg

Engine Electric

Voltage 220V

Pump Piston Type

Pressure Pump 5K

FluidWater (oil based, non-lubricated liquids, other liquids or acids please contact us)

Max Working Pressure 5,000psi

Max Flow Rate 9.9 gpm

Return Connection 1/2” Male JIC

Outlet Connection 1/2” Male JIC

Power Requirement 3 Phase, 60 amp, 600v max, 50/60 hz

Standard for design Onshore

Classification No

Versatility Well head valves, pipe, tubing and hose

Technical Specifications Test HPU (LP 5,000psi/HP 22,500psi)

Can be customized to suit customer requirements

Dimensions (LxWxH) 1.21x 1.12 x 1.98m

Weight 1,134kg

Pump Pneumatic

Pressure Pump 22.5K

FluidWater (oil based, non-lubricated liquids, other liquids or acids please contact us)

Working Pressure LP-5,000psi HP-22,500psi

Max Flow Rate 3 gpm

Standard for designOnshore/Offshore PN: T5-22.5K Serial:T5-100-001

Classification No

Versatility8-line capability, 4 LP, 4 HP; tree function testing, control system testing

Technical Specifications HPU Flushing Unit (5,000psi)

Can be customized to suit customer requirements

Dimensions (LxWxH) 2.48x 1.49 x 1.75m

Weight 2000kg

Engine Electric (Bartec-Varnost multi-voltage 380-690V)

Voltage Range 380-480V / 660 - 690V

Frequency 50-60Hz

Pump HARBEN 8.20

Pressure Pump 5K

Fluid Mineral and Synthetic Oil

Max Working Pressure 5,000psi

Max Flow Rate 12.4 gpm

Outlet Connection 3/4” BSP

Reservoir Capacity 80 gal

Return Connection 1” BSP

Power Requirement 63 Amp

Outlet Cooling 1/2” BSP

Inlet Cooling 1/2” BSP

Filter element 3p 3µ

Standard for design Onshore/Offshore

VersatilityTapping for bottle sampling, connection for online sampling using particle monitor & PCV

Trans Aqua HT Fluid Unit - 5,000psi

Test HPU - LP 5,000psi/HP 22,500psi

HPU Flushing Unit - 5,000psi


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