FMC340ACNCMachiningcentrewith4controlledaxesTheFMC340machiningcentre,with4controlledaxes,hasbeendesignedtocarryoutdrillingandmillingoperationsonaluminiumorsteelprofiles.The“multi-piecemachining”functioncanbeactivated(optionalonrequest),allowingvariousdifferentvice/stopconfigurationstobeselected.TechnicalSpecification

• Liquid-cooledelectro-spindle7kW,20,000rpm(HSK-F63)• 8locationtoolmagazineonleftofmachinebase(HSK-F63)• 2no.pneumaticviceswithpositioningthroughtravellingcolumn• Leftretractablefixedpneumaticstop• Minimumquantitylubrication(MQL)withpureoil• Chipandwastecollectiontankinbase• Perimetercasingwithautomaticallyopening,frontretractabledoors• Controlequipment:POWER-D• 21.5”Display• LicenceforFSTCAM4program• FSTCAM4trainingcourse(FOMpremises)

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OverallDimensions&Weight

Version L(mm) P(mm) H(mm) KgFMC340 7695(withconveyorbelt) 2010 2295 3300

FMC340CZ 7695(withconveyorbelt) 2010 2720 Powersupply Totalpowerinstalled Airconsumptionforworkcycle Workingpressure

3F-400VAC-50Hz 15kW 130NL/cycle 7barTechnicalCharacteristicsStructureThestructureconsistsofabaseandatravellingcolumnsizedtoguaranteeexceptionalstabilityandprecisionduringmachining.Theconfigurationofthebaseminimisesthedepositofmachiningresidues.Onrequest,achipconveyorcanbeinstalledinthebase.AxesMovementTheindependentaxisarecontrolledbybrushlessservomotorsbymeansof:•PinionwithhelicalteethandrackforaxisX(longitudinal)andaxisY(transversal)•HighprecisiongroundrecirculatingballscrewandpreloadedleadnutforaxisZ(vertical)Absoluteencodersystemsappliedtoalltheaxesmakethezeroing(homing)operationatmachinestart-upsuperfluous.CentralisedLubriationsystemA system automatically sends lubricant to the sliding and movement elements at presetintervalswithoutstoppingthemachine.Thepartslubricatedinparticularare:Xaxis:4slidesofthelinearguidesandrack.Yaxis:4slidesofthelinearguidesandrack.Zaxis:4slidesofthelinearguidesrecirculatingballscrewnutA message displayed on the monitor informs the operator when the minimum level oflubricanthasbeenreachedinthetank.MachiningHead

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Themachiningheadallowsmachiningoperationstobecarriedouton3facesoftheprofileandon2endsusingangularheadunitsandblades.Thetiltingaxisconsistsofarotatingheadofhigh-precisionandrigiditydrivenbyazeroplaygeardriveandbrushlessmotor.

Electro-spindleThe7kWliquid-cooledelectro-spindleprovidespowerandreliabilityunderalloperatingconditions.Therigidtappingfunctioncanbeactivatedonrequest.

ToolsLubrication

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Thetoolsarelubricatedusingapressurespray(minimumquantitylubrication).Thelubricantusedispureoilor,onrequest,oilemulsionandadedicatedtank(misttypecoolinglubricant)XFlow–FOMPatent(onrequest)Usedtoadjustandoptimisethelubricantflowdirectionautomaticallyduringtoolchangeoperationsorwhenchangingthemachiningheadswithoutmanualinterventionbytheoperator.

ToolMagazineThetoolmagazineispositionedtotheleftofthemachinebedandhas8locations.

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WorkingAreaOrganisationVicesMadeofcastaluminium;theyslidealongtheXaxisonstraightguides.Theirsmallsizereducestheneedtorepositionthevicesandensuresfirmlockingveryclosetothemachiningpoint.Automaticpositioning(bymeansofthemachininghead)issuppliedasstandard.Independentpositioningbymeansofanadditionalaxiscanbesuppliedonrequest.Verticalandtransversaladjustmentofthepresserisquickanddoesnotrequiretheuseoftools.

Castaluminiumextraclampingvicesarealsoavailableonrequest,inwhichclosingofthejaw(incastiron)iscarriedoutusingstraightguides.Eachvicehasacentrerollertofacilitateloadingtheprofilesandpreventchipdeposit.Automaticpositioning(bymeansofthemachininghead)issuppliedasstandard.Independentpositioningbymeansofanadditionalaxiscanbesuppliedonrequest.Thepositionofthejawandthevicepadcanbeadjustedquicklywithouttheuseoftools.Thejawisadjustabletosetpositions,whilethevicepadisadjustabletoanyposition,toensureidealclampingineveryworkingcondition.

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StopsItisprovidedwithaleftsidefixedpositionpneumaticallyrecliningstop.Onrequest,asecondfixedandrecliningstopontherightsideisavailable,whichisalsousefulfortwo-phasemachiningofprofilesofalengthlongerthanthetravelofthemachiningcentre.

ProfileLengthMeasurement(onrequest)LocatedonboardtheXaxis.Themachiningpositionsareupdatedautomaticallyaftermeasurement.

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X-PAL–FOMPatent(onrequest)MultifunctionLEDbarthatassiststheoperatorwhenusingthemachineandloadingthebars.Allowsadditionalpositioningwithrespecttothatprovidedbythestops.Signalstheprogressofthemachiningcycle.

WorkAreaConfigurationsThefollowingworkingmodesarepossibledependingonthenumberofvicesandstopsselected:•Singlecellonepiece•Singleworkingareatwopieces(extrastoprequired)•Singlecellonepiece(X-PALisrequired)ProtectionandSafetyDevicesTheCNCmachiningcentrebearstheCEsymbolincompliancewiththecontentofDirective2006/42/CE(MachineDirective).ThedesignandconstructionofthemachiningcentrecomplieswiththesafetyregulationsinforceintheEuropeanUnionandinthemainindustrialisedcountries(USA,Canada,etc).Inparticular,fortheEuropeanUnionmarketthefollowinglegalprovisionsarecompliedwith:Directive2006/42/CE(MachineDirective),Directive2006/95/CE(LVD)andDirective2004/108/CE(EMC).TheTITANmachiningcentreisalsoequippedwithspecialsafetydevicesdesignedtocomplywiththerelevantproductstandardsandtheregulationsonhealthandsafetyintheworkplace:Perimetersafetycasingaroundthemachinewithmobiledoorensuringmaximumvisibilityduringmachiningoperationsandaccessibilityduringmaintenance.Luminousstatusbar(FomIndustrieLogo)incorporatedintheguardsystem,thecolourofwhichsignalsthemachinestatus.Stoppedshaftsafetymodulethatenablesthedoorstobeopenedundersafeconditions.SafetyPLC.

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TheelectricalsystemhasbeenengineeredincompliancewiththeprovisionscontainedinEuropeanUniondirectives2006/95/CE(LVD),2004/108/CE(EMC)andconformingtotheapplicablestandardsgoverningthesafetyofelectricalsystems(EN60204-1,EN61000-6-2andEN61000-6-4).Specialcarehasbeengiventotheprovisionofemergencycablesandtothesystemforactivatingandresettingthem.Ifanyfaultsoccur,theoperatorisalertedbylightsignalsandmessagesonthemonitor.Intheeventoffaultsorbreakdown,theprotectiondevicesinsidethepanelaredesignedtopreventinjurytopersonsand/ordamagetothemachiningcentreitself.IfforanyreasontheinteractionbetweentheCNCmachiningcentreandtheenvironmentinwhichitisinstalledcontravenesanyoftheabovementionedconditions,itwillbeessentialtoagreewiththepurchaseracomprehensivesolutionforachievingthenecessarysafetyconditionssothatthepurchasercanmaketheareadesignatedforinstallingthemachiningcentresuitableandsafe.ControlConsoleAttachedtotheprotectioncabinandusedtoexecutecommandsandrunprograms.21.5”displayControlPush-buttonPanelStandardandergonomic,allowsthemachinetobecontrolledfromanypositionduringmachining.

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PCComprisingof:

• 128GBSSD• GigabitRJ45networkInterface• 8GBRAM• Windows10operativesystem• USBports• 3-yearinternational''onsite''warranty

FSTCAM4GraphicInterfaceGraphicinterfacebasedontheWindowsOperatingSystemforplanningthemachiningoperationsandthepieceswhichautomaticallygeneratestheCNCprogramthatcanbeexecutedbythemachiningcentre.

ProgramFeatures:

• Displayofthework-pieceandmachiningoperationsinaCAD3Denvironment• Profilecross-sectiondisplayinDXFformat• 3Ddisplayoftoolarchive• Machiningoptimizations• Dynamicdisplayofthemachiningoperations• Graphicdisplayoftheworkingarea• Simplifiedmanagementofmachiningprocesssequence• Displayoftechnicalfeaturesofpiecesandtools• Graphicuserinterface• Parametricmachiningmanagement

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• Creationofrepeatedmachiningoperations• Automaticcalculationofoptimalvicepositioning• Machininglistsmanagement• Graphicinterfacefornumericcontrolmanagement• Rigidtappingcycleandchasetappingcycle(onrequest)• Flowdrillingmanagement(onrequest)• Moduleforinsertionof''userdefined''geometriesbyimportingtheshapeofthe

machiningoperationfromDXFformatfiles,forFSTCAM4(onrequest)• Wirelessbar-codereader+dataimportsoftwareinaccordancetoFOMprotocol(on

request)RemoteAssistanceUsedtocheckthemachinedata,theuserprogrammes,theinput/outputsignalsandthesystemvariablesinrealtime,providingarapidsolutiontoproblemsandadrasticreductioninmachinestoppage.Thankstoremoteassistanceitisalsopossibletoinstallupdatedsoftwareversions.Themachiningcentreisenabledforthistypeofservice.Thedurationoftheserviceislimitedtothemachiningcentrewarrantyperiod.MaintenanceEquipmentThefollowingaresuppliedwiththemachiningcentre:

• Toolholderlockingdeviceforinsertion/removaloftools• Setofwrenches

TurnkeySystemFOMINDUSTRIEnotonlyoffersitsClientsamachinetool,butalsoa''turnkey''productivesystemtosolvealloftheproblemsinvolvedinproduction.Thecompany'sexperienceisattheclient'sdispositiontooptimisetherelationshipbetweenmachiningcentreperformanceandthetechnologicalmachiningrequirements.Theservicerelieson:

• ACAD-CAMsystemforcreatingaprojectwhichprovidesforpiecedesign,automaticcreationoftheprogramandsimulationofthemachiningoperations

• Avastarchiveofprojectscreatedforcompaniesoperatinginimportantindustrialsectors(automotive,railways,naval,furniture,transport,aeronautic,textile)

• Facilitatedcontactswiththemostimportantandqualifiedsuppliersoftoolsandequipment

DocumentationEverymachiningcentrecomeswithaprintedcopyofthefollowingdocumentation:

• Userandmaintenancemanual,completewithelectricandpneumaticdiagrams;• Controlunituser'smanual.

ThemanualsareavailableinItalianandEnglish.

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TechnicalSpecificationsWorkingareaswithtoolL=120AxisX(FMC340) topfaceonly 4160mmAxisX(FMC340) topface+ends 4000mmAxesYandZ formachiningon3facesofprofile 180x270mmAxesYandZ formachiningon2facesofprofile 180x270mm

AxesYandZ formachiningon2facesofprofilewithextraclampingvices 250x270mm

AxesYandZ formachiningon2facesofprofilewithextraclampingvicesandloweredpads 300x270mm

AxisA -15°÷+195°DynamicperformanceAxisX Speed m/min 100AxisY Speed m/min 66AxisZ Speed m/min 38AxisA Speed °/min 9600AxesX Acceleration m/s² 3.2AxisY Acceleration m/s² 2ProfilepositioningandlockingViceswithautomaticpositioningalongtheX-axis(longitudinal)usingthecolumn n. 4as

standardMaxnumberofvices(FMC340) 8Transformationofstandardvicestoviceswithindependentpositioning optionalVicepairwithpositioningalongtheX-axis(longitudinal)usingthecolumn optional

Pairofviceswithindependentpositioning optional

Automaticallyrecliningfixedstop n. 1standard+1opt.

SWadjustmentofthevicepressure optionalOversizedprofilemachining+guardtunnel optionalDevicetomeasureprofilelength optional

X-PAL Optional(FOMpatent)

Electro-spindle7kW20,000rpmelectro-spindle standardSWmoduleforrigidtapping optionalCooling LiquidToolcoupling HSK–F63LubricationofmechanicalcomponentsAutomaticlubricationofstraightguideblocksandrecirculatingballscrewleadscrews optional

Toolmagazine8-Positiontoolmagazinefixedtothebase standardMaximumbladediameterinthemagazine(headmounted) 230mmMaximumbladediameterinthemagazine(horizontal) 250mmMaximumtoollengthinthemagazine 180mmDevicetodetectpresenceandchecklengthoftool optionalToollubricationMinimumquantitylubrication standardLubro-coolingwithminimumuseofwater-oil+dedicatedtank optionalX-Flow(automaticorientationoflubricationnozzles) optional(FOMPATENT)2nozzlesintegratedintothehead standardChips,wasteandfumesremovalChipandwastecollectioninbase standardHingedbeltconveyorwithramp optional

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Integralguardsystem(topside) optionalFumeextractor optionalControlandsoftwareWiredpushbuttonstrip standardProcessor Inteli721.5''Touchscreen standardLuminousFOMlogoindicatingthemachinestatus standardUSBports 1console+2inthePCSSD 128GBMemory 8GBWirelessbar-codereader optionalSoftware Windows10-FSTCAM4Lolaready standardOptionals

Code DescriptionPR201877 Voltagetransformer16KVA(forvoltagesoutsidetherange380-440V50/60Hz,3ph)ZG714607 AdditionalchargeforelectricalversionUL-CSAPR203673 ElectriccabinetcoolingplantZG714638 AdditionalchargeforEAC(EurasianConformity)certificationPR203602 DevicetomeasuretoollengthPR203778 X-FLOW(automaticorientationoflubricationnozzles)

PR203604 Pairofadditionalviceswithlongitudinalpositioningthroughcarriage.Note:OnFMC340max2additionalvicepairs

PR203606 Transformationofstandardvicestoviceswithindependentpositioning(FMC340)

ZR204259

• Onepairofstandardviceswithindependentpositioning• TransformationofstandardvicesintostandardviceswithindependentpositioningNote:CannotbeselectedifPR203604,PR203606,ZR204260,PR204000,ZR204261,ZR204262,ZR204263,ZR204264orZR204265ispresent.

ZR204260

• Twopairsofstandardviceswithindependentpositioning• TransformationofstandardvicesintostandardviceswithindependentpositioningNote:CannotbeselectedifPR203604,PR203606,ZR204260,PR204000,ZR204261,ZR204262,ZR204263,ZR204264orZR204265ispresent.

PR204000 TransformationofstandardvicesintoextraclampingvicesNote:CannotbeselectedifZR204261,ZR204262,ZR204263,ZR204264orZR204265ispresent.

ZR204261

• Onepairofextraclampingviceswithpositioningusingthetravellingcolumn• TransformationofstandardvicesintoextraclampingvicesNote:CannotbeselectedifPR203604,PR203606,ZR204260,PR204000,ZR204262,ZR204263,ZR204264orZR204265ispresent.

ZR204262

• Twopairsofextraclampingviceswithpositioningusingthetravellingcolumn• TransformationofstandardvicesintoextraclampingvicesNote:CannotbeselectedifPR203604,PR203606,ZR204259,ZR204260,PR204000,ZR204261,ZR204263,ZR204264orZR204265ispresent.

ZR204263TransformationofstandardvicesintoextraclampingviceswithindependentpositioningNote:CannotbeselectedifPR203604,PR203606,ZR204259,ZR204260,PR204000,ZR204261,ZR204262,ZR204264orZR204265ispresent.

ZR204264

• Onepairofextraclampingviceswithindependentpositioning• Transformationofstandardvicesintostandardviceswithindependentpositioning• TransformationofstandardvicesintoextraclampingvicesNote:CannotbeselectedifPR203604,PR203606,ZR204259,ZR204260,PR204000,ZR204261,ZR204262,ZR204263orZR204265ispresent.

ZR204265

• Twopairsofextraclampingviceswithindependentpositioning• Transformationofstandardvicesintostandardviceswithindependentpositioning• TransformationofstandardvicesintoextraclampingvicesNote:CannotbeselectedifPR203604,PR203606,ZR204259,ZR204260,PR204000,ZR204261,ZR204262,ZR204263orZR204264ispresent.

PR203671 XPALFMC340(LEDbarandrelevantprofilepositioningsoftware)inclusiveofprofilelengthmeasuringdeviceNote:cantbeselectedifPR203667ispresent

PR203667 DevicetomeasureprofilelengthNote:CantbeselectedifPR203671ispresentPR203668 SWadjustmentofthevicepressure3.5–7bar

PR203616Singleworkingarea2pieceandoversizedmachiningwithguardtunnel.IncludespneumaticprofilestoponrightsideforFMC340Note:cantbeselectedifPR203615ispresent

PR203615 Singleworkingarea2piecemachining

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IncludespneumaticprofilestoponrightsideforFMC340Note:cantbeselectedifPR203616ispresent

PR203669 -Lubricoolingwithminimumuseofwater-oilemulsion-Dedicatedtank

PR203618 HingedbeltconveyorwithrampFMC340PR203620 RearchipcollectionforFMC340PR203622 Fullcasing(topside)withinternallightingFMC340Note:cantbeselectedifPR203624ispresent

PR202967Angularheadunitforverticalblade-Æ230mmblade-Spindleconnectionflange

PR202966 -Doubletool90oangularheadunit-Spindleconnectionflange

PR203785 Bladeassemblycone–(Æ200mmbladeincluded)PR202968 Bladeassemblycone-(Æ250mmbladeincluded)PO203610 AutomaticgreasingsystemforFMC340PR203670 UPS(UninterruptedPowerSupply)toallowPCswitch-offintheeventofablackout

ZP714609 DatainputsoftwareinaccordancewithFOMprotocolNote:cantbeselectedifPR203774,PR202971orPR203728ispresent

PR203774-DatainputsoftwareinaccordancewithFOMprotocol-DataconversiondriverNote:cantbeselectedifZP203728,PR202971orPR203728ispresent

PR202971-Wirelessbarcodereader-DataimportsoftwareinaccordancewithFOMprotocolNote:cantbeselectedifPR203738,PR203774orZP714609ispresent

PR203728

-Wirelessbarcodereader-DataimportsoftwareinaccordancewithFOMprotocol-DataconversiondriverNote:cantbeselectedifPR203738,PR203774orZP714609ispresent

ZP715010 Moduleforrigidtapping&chasetappingZP714611 LicenceforFSTCAM4programforofficeZP714612 AdditionallicenceforFSTCAM4programforofficeNote:SelectableonlyifZP714611ispresentZP711899 FSTSOLID¾axes–machiningrecognitionmodulestartingfromasteptridimensionalfileZP712749 FSTSOLIDadditionalsoftwarelicence(3/4axesCNCmachiningcentre)ZP713706 LicenceforFSTSTATISTICSC4programZP714616 “Clock”timecalculationmoduleprogramuserlicenceforFSTCAM4ZP714617 2DcustommillingModuleforFSTCAM4ZP715059 3DcustommillingModuleforFSTCAM4

PR202973

ToolSetTypeA1/HSKF63:1No.singleflutemillingcutterÆ5L=50mm(HZ-43794)1No.singleflutemillingcutterÆ8L=63mm(HZ-43796)1No.singleflutemillingcutterÆ10L=72mm(HZ-43795)3No.colletholderH=70HSKF63(DR-714245)1No.colletÆ9/10ER32(DR-75901)1No.colletÆ7/8ER32(DR-75899)1No.colletÆ4/5ER32(DR-75896)

PR202974

ToolSetTypeA2/HSKF63:1No.singleflutemillingcutterÆ8L=63mm(HZ-43796)1No.singleflutemillingcutterÆ10L=72mm(HZ-43795)1No.singleflutedrillbithsscutterÆ3L=61mm(HZ-76292)1No.singleflutemillingcutterÆ6L=60mm(HZ-43792)1No.doubleflutemillingcutterÆ10L=110mm(HZ302415)1No.doublediam.drillbithssÆ12/6L=83mm(HZ-39024)3No.colletholderH=70HSKF63(DR-714245)1No.colletÆ2/3ER32(DR-75894)1No.colletÆ5/6ER32(DR-75897)1No.colletÆ7/8ER32(DR-75899)3No.colletÆ9/10ER32(DR-75901)

PR202975

ToolSetTypeA3/HSKF63:1No.singleflutedrillbithsscutterÆ3.2L=57mm(HZ-78782)1No.singleflutemillingcutterÆ5L=50mm(HZ-43794)1No.singleflutemillingcutterÆ6L=60mm(HZ-43792)1No.singleflutemillingcutterÆ8L=63mm(HZ-43796)1No.singleflutemillingcutterÆ10L=72mm(HZ-43795)1No.doubleflutemillingcutterÆ10L=110mm(HZ302415)1No.doublediam.millingcutterÆ12/6L=83mm(HZ-39024)1No.singleflutemillingcutterÆ14L=100mm(HZ-45257)8No.colletholderH=70HSKF63(DR-714245)

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1No.colletÆ3/4ER32(DR-75895)1No.colletÆ4/5ER32(DR-75896)1No.colletÆ5/6ER32(DR-75897)1No.colletÆ7/8ER32(DR-75899)3No.colletÆ9/10ER32(DR-75901)1No.colletÆ13/14ER32(DR-76047)

ZL714697 FMCInstallation–Italy(excludingtransfercosts)ZL714698 FMCInstallation–Europe(excludingtransfercosts)ZL714699 FMCInstallation–OutsideEurope(excludingtransfercosts)ET715934 6000DPLLubexallOil5LET715935 6000DPLLubexallOil25LET-79856 Tankofoilforcoolingsystembyemulsifiedoil(18.5l)ET-77541 Lubricatinggreaseforguideways(5kgtank)ET-77906 Lubricatinggreaseforguideways(1kgtank)PR-25005 GreasinggunPR203625 MachinehandlingbycontainerFMC340PR203626 LiftingkitforbridgecraneFMC340ZB715297 LOLAannuallicenceCNCMachiningCentresZB715298 LOLAadditionallicenceCNCMachiningCentresZB715299 LOLAannualrenewalCNCMachiningCentresZP715831 LOLAExporterLicenceforCNCMachiningCentres