FMC Technologies India Pvt. Ltd.5th Floor, Building No: 9, Mindspace Complex Hitech City, Madhapur, HyderabadAndhra Pradesh, India - 500 081 Phone: 91 990 888 8270
FMC Technologies Inc. 2# Road No. 1 Changshu Export Processing Zone Changshu, Jiangsu, China 215513 Phone: 86 512 5229 7333
History
Industries Served
Types of Work
Project Experience
Installation List
Contents
Construction Services & After-Market Support
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ExperienceH
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Conveying Value and Excellence in Processing. Your System. Your Supplier.
Through our deep understanding of customers’ businesses and our obsession with high performance, we develop real-world solutions that put even the most daunting challenges within reach.
In addition to providing conveying systems and equipment for new installations, the C&PE division has an experienced team of highly skilled engineers dedicated to modifications and refurbishments of existing equipment and systems. Our engineers utilize the most up-to-date computer software applications such as Auto Cad 3D® and Inventor®.
Whether it is performance optimization of existing systems or newly customized turnkey plants, our team of engineers will provide you with the most efficient and cost-effective solutions to meet your specific material handling or processing needs.
FMC Technologies’ material handling systems include all structural, mechanical, electrical, and controls. Ancillary systems and other equipment include: crushers, magnets, fire protection, scales, dust collection and suppression, sampling, and HVAC.
Typical materials handled include: coal, limestone, culm, coke, silt, ash, gypsum, bagasse, salt, sil ica, flux, phosphate shale, copper ore, iron ore, lignite, hazardous waste, refuse derived fuels, wood waste, biomass, hot lime, logs, bark, and wood chips.
Silo Feed Tripper Conveyor
of the Fu
ture
With over 100 years of experience in the bulk conveying industry, dating back to the days of Link-Belt®, FMC Technologies has developed into an internationally recognized engineering, manufacturing, and construction corporation, supplying material handling systems and equipment to various industries.
The Conveying and Processing Equipment (C&PE) division of FMC Technologies is committed to providing conceptual development, design, procurement, manufacturing, installation, and start-up of a wide array of exceptional quality bulk material handling systems. The C&PE division includes a full force of engineers, sales, marketing, procurement, project management, construction, customer service, and accounting professionals.
From engineering design through start-up and commissioning, FMC Technologies has the expertise, experience, and capabilities to fully integrate all phases of any material handling project, providing our customers with complete solutions.
As a world-class supplier of conveying and processing equipment, FMC Technologies’ work in the industrial sector has included projects for clients conducting business in the following areas:
PowerMiningPetroleumCogenerationCementPulp and Paper
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Conveying Value and Excellence in Processing. Your System. Your Supplier.
Meeting the ChallengesReliability. Improved handling. Less dust. Efficient operations. Expansion capabilities. These are just a few of the benefits of choosing FMC Technologies. We have the experience and expertise to provide innovative solutions for your power needs for today and the future.
New Power Plants
FMC Technologies is a world leader in providing a full supply of bulk material handling systems and associated services for new coal-fired power plants.
Expansions
Whether it is performance optimization of existing systems or newly customized turnkey plants, our dedicated team of engineers will provide you with the most efficient and cost-effective solutions to meet your specific material handling or processing needs.
Retrofits
FMC Technologies’ project experience includes providing viable solutions for system upgrades. In addition to replacing aged equipment, FMC Technologies provides: installation, erection, field assistance in construction, a safety inspection, as well as, an analysis of existing equipment.
Turnkey Solutions
FMC Technologies serves as a true partner for all your material handling needs. From turnkey engineering, procurement and construction, to supplying individual equipment, components, and replacement parts, to complete modernizations of aged material handling systems.
The following list of equipment is engineered and sold as part of a system or individually.
Throughout the years, FMC Technologies has been recognized as an experienced provider of solutions for bulk material handling needs in the Pulp and Paper industry. Our extensive experience in this industry, allows for a smooth handling of logs, wood chips, and bark, while also assuring economical productivity, reliability, and optimum performance within the wood yards, wood rooms, and chip storage facilities.
Our feeders, conveyors, stackers, elevators, screens, and various related equipment perform important functions in the handling and processing of wood logs, wood chips, hog fuel, straw, pulp, and other materials, as well as, for handling finished paper rolls and other fiber products. FMC Technologies serves the requirements of this important industry through the stages of creative application, design, manufacture, and complete erection.
Power
One of FMC Technologies most widespread areas of expertise is the design and supply of bulk material handling systems for the power industry. Our systems convey and process fuels such as coal, coke, wood chips, waste, and other materials such as limestone and gypsum.
Whether your material is received by rail, water, or road, our systems will provide you with innovative technology to unload, feed, crush, sample, weigh, store, reclaim, and convey to process.
FMC Technologies designs, manufactures, and installs customized systems to suit each customer’s specific requirements with full consideration given to the size of the plant, location, transportation facilities, and special conditions, in order to obtain the highest level of efficiency and greatest economy.
Mining
Over the years, the mining process and techniques have advanced significantly. FMC Technologies has kept pace with the demands and technologies of today. Each step of the process requires specialized equipment and technical expertise.
Material handling is a major aspect of metal mining operations. Material handling equipment is required for crushing, grinding, transportation from the mine to the processing plant, sintering, pelletizing, concentrating, stockpiling, reclaiming, stripping and disposing of overburden, screening, and also removing refuse or tailings from spoil areas.
To serve the metal mining industries both ferrous and non-ferrous, FMC Technologies manufactures and provides a complete line of material handling equipment and many related processing units. We assist our customers in designing complete systems, or will design, furnish, and install complete plants where material handling and processing equipment are of a primary importance. Our systems have set the bar of excellence as an effective way to move high volumes of heavy, abrasive materials with the assurance of a long service life.
Cement
FMC Technologies is a leading source for producers of material in the construction industry. Cement, clinker, lime, gypsum, and aggregates are a few materials that are handled by our systems.
Our trusted equipment is available for the diverse handling requirements of the construction industry. Eliminate problems of sizing, mixing, classifying, washing, grading, storing, and reclaiming by choosing FMC Technologies.
FMC Technologies works closely with customers from the preliminary stages all the way through after-sale care. With FMC Technologies’ knowledge and broad line of material handling systems and processing equipment, our customers achieve efficiency and the highest level of performance.
Petroleum
Borger and Jamnager are two examples of projects, in which, FMC Technologies designed complete petroleum coke handling systems. These systems encompassed belt conveyors, receiving hoppers, feeders, transfer towers, storage silos, and truck/train loadout facilities.
FMC Technologies’ petroleum coke handling systems significantly reduce operation costs by providing solutions that increase production rates utilizing the most advanced techniques.
Industries Served
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FMC Technologies has successfully completed over 300 projects since 1960. Our knowledge and experience in the bulk material handling industry has ranked FMC Technologies as a leading supplier of conveying and processing equipment.
FMC Technologies prides itself on maintaining project schedules. From drawing submittals to installation, we are fully committed to monitoring and controlling each step of our projects. Our goal is to provide customers with innovative solutions and technologies that go beyond the challenges of the future.
FMC Technologies provides cost-effective bulk material handling systems that will deliver exceptional results, optimize performance, and maximize profits.
FMC Technologies was selected to design and supply Coal, Limestone, and Gypsum Handling Systems at Cliffside.
The Coal Handling System will consist of: four belt feeders, two belt conveyors, two belt tripper conveyors, two belt scales, as well as, dust collection and suppression systems.
The Limestone Handling System will be comprised of, but not limited to: one rail car unloading building, one bottom discharge rail car system, two belt feeders, one 48” wide conveyor, and several other pieces of equipment.
The Gypsum Handling System will consist of: two emergency dump motorized diverter gates, one collecting conveyor, one stockout conveyor, and one belt scale.
Cliffside | Cliffside, NC
Limestone and Gypsum Handling Systems
Limestone and Gypsum Handling Systems
Limestone and Gypsum Handling Systems
Coal, Limestone, and Gypsum Handling Systems
Conveying Value and Excellence in Processing. Your System. Your Supplier.
Brunner Island | York Haven, PA
Allen Steam Station | Belmont, NC
FMC Technologies was recently selected to design, supply, and install both the Limestone and Gypsum Handling Systems at the Kyger Creek power plant.
The Limestone Handling System consists of a receiving hopper, vibrating feeder, stackout conveyor, reclaim draw down hoppers and conveyor, vibrating feeder, and several other pieces of equipment.
The Gypsum Handling System is comprised of, but not limited to, an overland conveyor, waste cake handling conveyor, transfer conveyors, transfer structure, belt plow, emergency stackout conveyor, diverter gates, and an enclosed gypsum collecting station.
The scope of work for the Allen Steam project was to design and supply both the Limestone and Gypsum Handling Systems.
The Limestone Handling System consisted of two belt feeders, belt conveyor, unloading hopper and belt conveyor, stackout belt conveyor, unloading/stackout transfer tower, telescopic chute, reclaim feeder, and various equipment.
The Gypsum Handling System consisted of the design and supply of the following: two gypsum belt filter flop gates, collection belt conveyor, transfer belt scale, transfer tower, radial stacker, and a telescopic chute.
Kyger Creek | Cheshire, OH
FMC Technologies was chosen to design, supply, and install the Limestone and Gypsum Handling Systems at Brunner Island.
The Limestone Handling System consists of unloading belt feeders, unloading stackout conveyor, telescopic chute, vibrating pan feeders, reclaim hoppers, reclaim conveyor, silo fil l conveyor, and other components.
The Gypsum Handling System consists of two transfer conveyors, three belt filter discharge flop gates, and a PLC based control system.
ProjectExperience
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FMC Technologies designed, supplied, and installed both the Limestone and Gypsum Handling Systems at Mountaineer.
The Limestone Handling System consisted of a barge unloading facility, reclaim feeders, reclaim conveyor, unloading feeder and conveyor, transfer tower, and many other components.
The Gypsum Handling System consisted of five overland conveyors, unloading facility, unloading belt feeder and conveyor, telescoping discharge chutes, transfer towers, transfer tripper conveyor, belt scales, dry fog dust suppression, and several other components.
FMC Technologies designed, supplied, and installed the PRB Coal Handling System at the Indian River Generating Station.
The new Coal Handling System was supplied for a new stackout and reclaim system and interfaces with existing coal handling equipment.
Components of the new system included a diverter gate, transfer towers, belt conveyors, radial stacker, reclaim hoppers, and vibrating feeders.
Indian River | Millsboro, DE
Mountaineer | Mountaineer, WV
Springerville Station| Springerville, AZ
PRB Coal Handling System and Pebble Lime Handling System
PRB Coal Handling System
Limestone & Gypsum Handling System
FMC Technologies designed and supplied the PRB Coal Handling System, as well as, the Pebble Lime Handling System at Arizona’s Springerville Unit 3 power plant.
The PRB Coal Handling System consisted of belt conveyors, reclaim chain feeders, transfer towers, telescoping chute, crusher building, radial stacker, bridge-type reclaimer, dust collection and suppression systems.
The Pebble Lime Handling System included a rail car unloading building, side car discharger, drag chain conveyors, support towers, transfer screw conveyors, as well as, PLC and CCTV systems.
FMC Technologies designed and supplied the coal handling system at the Millmerran plant.
This coal handling system consisted of a total of eleven belt conveyors with capacities ranging from 750-1,500 MTPH and one 1,500 MTPH overland belt conveyor at a traveling distance of approximately one mile long.
This system also incorporated transfer towers, belt feeders, belt trippers, emergency reclaim hopper, traveling stacker, portal reclaimer, belt scales, dust collection system, and a vibrating feeder.
FMC Technologies designed and supplied the Coal Handling System for the Meizhou Wan power plant.
The Coal Handling System included coal receiving, storage, and reclaim conveyors; transfer towers, bucket wheel stacker-reclaimer, and belt trippers.
This system also included vital equipment such as: two sample systems, fire protection, ventilation, dust collection and suppression systems, motor control center, transformers, switchgear, as well as, electrical control buildings.
The scope of work for the Quezon Power project included the design and supply of the coal handling system.
The coal handling system included coal receiving, storing, and reclaiming conveyors.
Some components of this system are eight belt conveyors, three transfer towers, crusher building, bucket wheel stacker-reclaimer with traveling tripper, which is used to form two longitudinal coal storage piles with a capacity of 200,000 MT.
Meizhou Wan| Putian City, China
Millmerran | Millmerran, Australia
Quezon| Mauban, Philippines
Coal Handling System
Coal Handling System
Coal Handling System
Conveying Value and Excellence in Processing. Your System. Your Supplier.7 8
General Contractor Owner & Location Type of Work PerformedComp.Year General Contractor Owner & Location Type of Work Performed
Comp.Year
Shaw Stone & Webster, Inc.
Charlotte, NC
Duke Energy
Cliffside, NC
Coal, Limestone, & Gypsum Handling
Systems2012
Washington Group International
Princeton, NJ
Reliant Energy - Cheswick
Springdale, PALimestone & Gypsum Handling Systems 2009
Salt River Project
Phoenix, AZ
Salt River Project
Springerville, AZPebble Lime Transfer System 2008
Salt River Project
Phoenix, AZ
Salt River Project
Springerville, AZCoal Tripper Conveyor 2007
Black & Veatch Corporation
Overland Park, KS
AEP - Kyger Creek
Cheshire, OHLimestone & Gypsum Handling Systems 2008
Stone & Webster Construction, Inc.
Trenton, NJ
PPL Generation - Brunner Island
York Haven, PALimestone & Gypsum Handling Systems 2008
Fluor Chile S.A.
Santiago, Chile South America
Codelco - Gaby
Santiago, ChileEleven (11) Belt Feeders 2007
Fluor Chile S.A.
Santiago, Chile South America
Minera Yanacocha SRL
Lima, PeruThree (3) 48” Apron Feeders 2007
Shaw Stone & Webster, Inc.
Charlotte, NC
Duke Energy - Allen Steam Station
Belmont, NCLimestone & Gypsum Handling Systems 2007
Shaw Stone & Webster, Inc.
Centennial, CO
American Electric Power
Mountaineer, WVLimestone & Gypsum Handling Systems 2006
From limestone and gypsum to coal, waste, ash, gold ore, and other materials, FMC Technologies holds a leading position in the material handling industry throughout the world.
Maganese Apron Feeder Tail Shaft Assembly
Maganese Apron Feeder Head Shaft Assembly
After-Market & Customer ServiceWe understand that our customers’ equipment must be operating at peak performance at all times. That is why we’re fully committed to giving our customers value - before, during, and even after the sale. One of the most important aspects of the services offered by FMC Technologies is the quick and easy provision of spare parts.
If you should ever have a need for service of your equipment, you can count on FMC Technologies to be there. Our understanding of quality is not limited to providing reliable material handling systems, but also offering excellent customer service.
Our customer service team has over 75 years of experience in the industry. We proudly support all of our bulk conveying systems by offering replacement of worn or damaged parts with high quality parts in a timely manner. Once we receive your call, our team will util ize their knowledge and experience to quickly transform a part description into the proper part number and expedite its delivery to you.
Our team is anxiously waiting to assist you. There are a number of convenient ways to order parts or request service. Please feel free to contact us via our toll-free telephone number, or place your order by mail, fax, or e-mail.
FMC Technologies400 Highpoint Drive Chalfont PA 18914
Construction & Field ServicesFMC Technologies offers complete supervision and monitoring of equipment installation from delivery through start-up and commissioning on all of our product lines.
Our experienced field engineers provide on-site, comprehensive instructions to system installers, to ensure a smooth installation. Hands-on training is also offered for operating and maintenance personnel. All construction work is performed by highly-qualified, customer-approved subcontractors.
Our field representatives are available to offer a full range of field services including site analysis and equipment inspections to ensure peak performance of your equipment, whether it was supplied by FMC Technologies, or by others. Recommendations can be made for upgrading or improving performance of more mature facilities.
If your needs require additional on-site involvement or single source responsibility for field construction, FMC Technologies offers services from construction management to full turnkey responsibilities including, complete installation, start-up, and commissioning.
