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Mazda Motor Corporation3-1, Shinchi, Fuchu-cho, Aki-gun Hiroshima

GENUINE FOG LAMP KIT

Using (Installation) Instructions

Applicable model ： MAZDA CX-7 Part Number ： ER18 V4 600 (small tank) ER19 V4 600 (large tank)

Thank you very much for buying the Mazda Genuine Parts. Before removal and installation, you are expected to carefully read these instructions. To use it in its best conditions, be sure to read thoroughly these instructions for full understanding of the contents and to properly use it.

＜Cautions and Requests＞ ● CAUTION and WARNING marks shown in these instructions indicate safety precautions, which you

are requested to strictly comply with during installation and use.

：Indicates a situation in which serious injury or death could result if the warning is ignored.

：Indicates a situation in which bodily injury or damage to the vehicle could result in if the caution is ignored.

● Do not install the product in any way other than described in the following instructions. ● Do not modify the product. ● To ensure safety and reliability of the work, installation and removal work must be carried out by an

Authorized Mazda Dealership. ● If you have any questions about the use of the accessory, ask your Mazda dealer for proper advice

before using it. ● We may not accept the liability for any problems that might have occurred due to incompliance with these

instructions. ● Be careful not to lose removed parts, and be sure they are kept free from scratches, grease or other dirt.

CAUTION

WARNING

To the dealer Please turn over these instructions to the customer after installation.

To the customer

● Keep these instructions after installation. The instructions may be necessary for installing other optional parts or removal of this accessory.

● Should the vehicle or this accessory be resold, always leave these instructions with it for the next owner.

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Fog Lamp

Fog Lamp

Light Lever(sold separately)

Make sure that there is no missing component based on the following parts list and check the components for any dirt, scratches or other damage.

No. Part name Q’ty

① Lamp hole cover (RH) 1

② Lamp hole cover (LH) 1

③ Fog lamp (RH) 1

④ Fog lamp (LH) 1

⑤ Tapping screw 6

⑥ Short code 1

⑦ Using (Installation) instructions 1

Sold separately

LH w/F-Fog : GS3M 66 122ALH w/Auto Light & F-Fog : EH47 66 122

２ COMPONENTS

１ AS-COMPLETED VIEW

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Tools used (Have them ready at hand before starting the work) Phillips and flat blade screwdriver ◆ Fastener remover Protective tape (masking tape, gum tape or equivalent) ◆ Spanner (10mm) Protective sheet ◆ Socket wrench (10mm) Torque wrench ◆ Wheel block

Make sure that operation is carried out on the level ground with the parking brake and chock block securely set. Otherwise, vehicle may start to move or injury may result.

WARNING

Disconnect the negative

terminal of the battery and

keep the terminal away from

the battery. Otherwise short

circuit, and accidents, electric

shocks or fire may occur.

Hold the connectors when

disconnecting / connecting them

to ensure the disconnection /

connection. Otherwise, accident

or fire caused by breaking or

contact failure may occur.

Avoid exercising excessive

force when pulling a wiring

harness. Otherwise, accident

caused by breaking or

short-circuit, electrification or

fire may occur.

CAUTION

Use right tools appropriate for

the purpose and size of the

work to be done to ensure

proper execution of the work.

Use a mat or any other protective material when removing / installing components.

Place the removed parts and components on a protective sheet or equivalent to avoid any damage on such parts/components.

When the negative terminal of the battery gets disconnected, the memory of clock, radio and trip counter will be erased. Record the memory contents before starting the work.

When tightening a bolt, nut and screw, be sure to use torque wrench and tighten properly. Otherwise, improper connection, breakage or damage of the installed parts may occur.

NOTE As for the removal or installation of vehicle parts, please refer to the vehicle workshop manual.

３ PREPARATORY WORK BEFORE INSTALLATION

WARNING

CAUTION

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４ REMOVING THE VEHICLE COMPONENTS

Since the removed components are to be reused

when reassembling, keep them in a manner that will tell where to reinstall.

Place the removed vehicle parts on a protective sheet to avoid any damage on the parts.

Disconnecting the negative terminal 1. Disconnect the negative terminal of the battery

following the instructions below. ① Make sure that headlight, air conditioner and other

devices are switched off. ② Disconnect the negative terminal of the battery.

After disconnect the negative terminal of the battery,

keep the terminal from the battery. Otherwise, electrification or injury caused by short-circuit accident may occur.

Protecting the vehicle 1. Apply masking tape around the headlights and the

fenders to protect the components and vehicle. (Shaded area in the left diagram)

Removing the front bumper 1. Remove the bolt C and the screw at the bottom of

the bumper. ・Bolt C : One for each of the right and left ・Screw : Three for each of the right and left

2. Remove the bolt B, then remove the fasteners on the both ends of the bumper with using a fastener remover wrapped in protective tape. ・Bolt B : One for each of the right and left ・Fastener : One for each of the right and left

3. Remove the fastener and the bolt A at the top of the bumper. ・Fastener : Five places ・Bolt A : One for each of the right and left

4. Disconnect the front bumper from the bumper retainer.

Avoid pulling the front bumper hard. A harness is connected.

5. Disconnect the connector of vehicle harness. 6. Pull the front bumper forward in order to remove it.

WARNING

Negative battery terminal

Battery

Protective tape Headlight Fender

The illustrations show the L.H. (left) side only. Carry out the same operations at the R.H. (right) side too.

Connector of thevehicle harness

Vehicle front

Fastener

Bolt BFastener

Fastener

Bolt A

Screw ScrewBolt C

Washer tank

NOTE

NOTE

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Removing the vehicle harness

1. Disconnect the connectors of the vehicle harness from the combination lamps, and then remove the vehicle harness from the front bumper as shown in the diagram below (ten places).

The removed harness is not necessary for this

product.

Removing the front combination lamp cover

(RH/LH)

1. Remove the tapping screws (two places). 2. Disconnect the tabs (two places), then remove the

front combination lamp in the direction of the arrow.

3. Disconnect the tapping screws (two places) and the tab (one place), then remove the combination lamp cover in the direction of the arrow.

The removed combination lamp cover is not necessary for this product.

The removed front combination lamp and the

tapping screws are to be reused. Be careful not to lose them.

TabCombination lamp cover

Front combination lamp(back surface) Tapping screw

Tapping screw

Front combination lamp

Fasten the tapping screwby inserting a screw driver from hereFasten the

tapping screwby inserting a screw driver from here

Tab Tab

Same as

Disconnect the connector Disconnect the connector

Rib

Disconnectfrom rib

Disconnect from rib

Disconnect from rib

View A

Disconnect from rib

Disconnectfrom rib

Disconnect from fasteners

Same as

Same as

Vehicle harness

NOTE

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５ INSTALLING THE FOG LAMPS

Removing the column cover (lower) 1. Push the buttons on the both sides of the switch in

order to remove it. (Vehicle equipped with advanced keyless system only)

2. Lower the tilt lever. 3. Remove the screws (three places) and then remove

the column cover (lower).

The procedures shown here is for the right-hand side only. Use the same procedure for the left-hand side parts.

Installing the fog lamp (RH/LH) 1. Align the ③ fog lamp with the locator pins (two

places) of the ① lamp hole cover. Then attach it with the ⑤ tapping screws (three places). Tightening torque

⑤Tapping screw：1.0～1.5N・m

If you fasten with those torques other than specified, the fog lamp might be broken or fallen off. Be careful to fasten accurately.

Installing the front combination lamp (RH/LH)

1. Connect the tab (one place) of the ① lamp hole cover to the front combination lamp, then fix it with tapping screws (two places : reused). Tightening torque

Tapping screw : 1.0~1.5N・m

If you fasten with those torques other than specified, the front combination lamp might be broken or fallen off. Be careful to fasten accurately.

NOTE

CAUTION

Screw

Column cover (lower)

Tilt lever

Switch

Remove

Push

CAUTION

TabLamp hole cover

Front combination lamp(back surface) Tapping screw

(reused)

Tapping screwFog lamp

Lamp hole cover :Locator pin

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2. Connect the tabs (two places) of the front combination lamp and fix it with the tapping screws (two places : reused). Tightening torque

Tapping screw：1.0～1.5N・m

If you fasten with those torques other than specified, the front combination lamp might be broken or fallen off. Be careful to fasten accurately.

Installing the short code 1. Connect the connector of the ⑥ short code to the

fog lamp and the combination lamp. Then wire and secure it to the front bumper as shown in the figure below (ten places).

CAUTION

Tapping screw (reused)

Front combination lamp

Fasten the tapping screwby inserting a screw driver from hereFasten the

tapping screwby inserting a screw driver from here

Tab Tab

Same as

Connect the connector(Combination lamp)

Connect to rib

View A

Fit the harness in the hook

Fix with fastener

Same as

Same as

Pass behind

Connect the connector

(Fog lamp)

Connect the connector(Combination lamp)

Connect the connector(fog lamp)

Connect to rib

Connect to rib

Rib

Connect to rib

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Restoring the front bumper 1. Connect the connector of the ⑥ short code to the

vehicle connector which was disconnected in the item 6 of “REMOVING THE FRONT BUMPER” (page 4).

When connecting the harness, insert the connectors firmly until they lock securely into place. Otherwise, accident or fire caused by breaking or contact failure may occur.

2. Reinstall the front bumper in the reverse order of removing it. (See the item “Removing the front bumper” in the page 4.) Tightening torque

Bolt A：4.0～9.8N・m

Bolt B：1.0～1.5N・m

Bolt C：6.9～9.8N・m

Screw：1.0～2.0N・m

3. Remove the masking tapes.

WARNING

Vehicle front

Headlight (RH)

Connector

Vehicle front

Fastener

Bolt BFastener

Fastener

Bolt A

Screw ScrewBolt C

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６ INSTALLING THE LIGHT LEVER (※Light levers are sold separately)

Removing the existing light lever 1. Disconnect the connector of the light lever. 2. Remove the harness from the clips (two places) on

the back surface of the light lever. 3. Remove the screws (two places : to be reused later),

then remove the light lever in the direction of the arrow.

Installing the light lever (sold separately) 1. Insert the light lever, then place the harness back into

the clips (two places) on the back surface of the light lever.

2. Fix it with using the screws (two places) that had been removed when the pre-installed light lever was removed.

3. Connect the connector. 4. Carry out an operation check.

(Refer to "7. CHECKING OPERATION".)

Reinstalling the column cover 1. Reinstall the column cover (lower) in the reverse

order of “Removing the column cover (lower)” (page 6).

ScrewConnector

Clip

Light lever (back side)Harness

Light leverScrew

Light lever(sold separately)

Screw

Screw

Connector

Light lever (back side)

Clip

Harness

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７ CHECKING OPERATION

2. Install the battery cover in the reverse order of removing it. 3. Perform the operation check by following the procedures stated below.

1. Connect the negative terminal of the battery.

When the battery is disconnected, the DSC will stop operating. (The DSC OFF indicator will flash and TCS/DSC operation indicator will turn on at this time) Carry out the following procedure to reactivate DSC. 1. Set the ignition key to the "ON" position. 2. Turn the steering wheel clockwise as far as it will go, and then turn it back counterclockwise as far as it

will go. 3. Check that the DSC indicator is turned off. 4. Turn the ignition switch to "OFF" and then turn it back to "ON". 5. Check if the TCS/DSC indicator turns off.

If the DSC indicator or/and TCS/DSC operation indicator is still illuminated when the ignition switch is turned back to "ON", contact your Mazda dealer.

CAUTION If the battery connection is broken, the power windows will no longer fully open or fully close automatically.

Carry out the following operation on the driver’s seat and the passenger’s seat in this order, in order to restore normal operation 1. Set the ignition key to the "ON" position. 2. Press the power window switch to fully open the power windows. 3. Lift up the power window switch to fully close the power windows, and keep it pulled up for

approximately 2 seconds. 4. Position the ignition key at OFF and then ON again. If the window doesn’t work correctly, please contact

Mazda dealer.

CAUTION

Clear area of all individuals around the vehicle or inside the vehicle. Serious accident may occur if the vehicle makes sudden movements.

Do not start the engine in the place with bad ventilation such as garage. Exhaust gas can cause intoxication and suffocation.

WARNING

1. Turn the headlight switch to position, and check if the position (parking) lights are on. 2. Turn the headlight switch to position, and check if the headlights are on. Check if the lights on indicator light in the instrument cluster illuminates. 3. Push the lighting control lever forward, and check if the high beam headlights are on. Pull the lighting control lever back to original position, and check if the high beam headlights are off. Check if the headlight high beam indicator light in the instrument cluster illuminates when the high beam headlights are on. 4. Move the turn signal lever down/up, and check if the each turn signals flash. Check if the turn signal indicator lights flash during the turn signal lever is down/up position. 5. Set the lighting control lever on the low beam position and turn the fog light switch to position, then check if the fog lights are on. 6. Turn the fog light switch to position, and check if the fog light indicator light in the instrument cluster illuminates. Turn the fog light switch to OFF position, and check if the fog light indicator light is off. 7. Turn the headlight switch to either position or position with high beam, check if the fog lights are off even the fog light switch is position. 8. Turn the fog light switch to OFF position or turn the headlight switch to OFF position, and check if the fog lights are off.

Check that none of the harnesses are clamped.Check that all connectors are connected correctly.

NOIf operation is normal, this completes the procedure.

YES

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８ FOG LAMP AIMING ADJUSTMENT

９ FOG LAMP BULB REPLACEMENT

1. Inflate the tires to the standard pressure. 2. Set the vehicle to the unladen condition, and park it

on a level surface. 3. Have one person sit in the driver's seat. 4. Place a screen perpendicularly in front of the vehicle

so that there is a distance of 3 meters between the screen and the fog lamps.

5. Cover the fog lamp that is not being adjusted. 6. Start the engine and charge the battery. 7. Turn on the fog lamps. 8. This completes the adjustment if operation is normal.

(Proceed to the item 9 if operation is not normal) 9. With using a spanner (10mm), loosen the aiming

adjustment screw, and then adjust the position of the fog lamp so that it is within the light/dark boundary line as shown in the diagram. Tightening torque Aiming adjustment screw：2.2～2.8N・m

Because any looseness in the adjustment bolt can result in the aiming becoming misaligned, be sure to turn the screw in the direction of tightening when adjusting.

If you fasten with those torques other than specified, the fog lamps might be broken or fallen off. Be careful to fasten accurately.

Always be sure to use the properly-specified bulb.

If an incorrect bulb is used, it may result in fire.

Replacement of the bulbs should be carried out by a properly-qualified technician.

Use the following bulbs as replacement fog lamp bulbs. Part No.: 90703 7550［H11 12V 55Ｗ］

When replacing a light bulb, avoid touching the glass part of the light bulb. Otherwise, bulb life may be decreased.

1. Disconnect the negative terminal of the battery. 2. Remove the fastener on the bumper side and the

screw at the bottom of the bumper. (Refer to the illustration of the item -2. (page 8))

3. Pull up the mud guard. 4. Disconnect the connector from the fog lamp. 5. Turn the fog lamp bulb in the direction of the arrow in

the left figure in order to remove it. 6. Install a new bulb in the reverse order of removing

the old one. 7. Connect the connector to the fog lamp.

CAUTIONAiming adjustment screw

Insert a spannerinto this gap

Forward

60mm

Identical at left and right Fog lamp center point

Light/dark boundary line

Rearward

Fog lamp bulb

Fog lamp bulb

Fog lamp

Connector

CAUTION

WARNING

Installation inspection sheet

A. Reinstalling the vehicle parts

Install in the reverse order of “4. REMOVING THE VEHICLE COMPONENTS”.

After installing the vehicle parts, check for dirt.

Clean any dirty parts. Check if the connectors have been securely connected.

B. Inspection items after installation Inspect the installed parts and removed and re-installed parts following the items below.

Inspection item (circle) Section to be

inspected Gap / fit & finish

Scratch, stain, harness

interference

Tightening & engagement Function

Aiming adjustment

Operation check

Fog lamp (RH/LH) ○ ○ ○ ○ ○ ○

Fog lamp indicator ○

Light lever ○ ○ ○ ○

Front bumper ○ ○ ○

Column cover ○ ○ ○

Front combination lamp

Lamp hole cover ○ ○ ○

Battery ○

Power window ○

DSC ○

C. Important check points No. Item Check

1 Check if the fog lamps work properly

2 Check if the bolt / screw used to tighten the following part are tightened correctly. ・Battery terminal

【Important point】

Procedure Part name Specified torque Torque value at the time of check Inspector (name)

-1 (page 6) ⑤Tapping screw 1.0～1.5 N•m N•m

Fog lamp kit installation inspection

Date (year/month/day):

VIN No.

App

rove

d

Che

cked

Pre

pare

d

MAZDA

CX-7

【To be used by installation workshop】

FOG LAMP KIT

ER18 V4 600 (small tank)ER19 V4 600 (large tank)

※ Retention period of the sheet : 3 years

CAUTION CHECK