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FOOD WASTE REDUCTION SYSTEM - · PDF fileinto a 10-gallon (37.9 liter) waste bin ... •...

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InSinkErator is a business unit of Emerson Electric Co. The Emerson logo is a trademark and a service mark of Emerson Electric Co. 4700 21st STREET RACINE, WI 53406 TEL: 800-845-8345 FAX: 262 554-3620 www.insinkerator.com/foodservice InSinkErator ©2016 Printed in USA PROJECT: ITEM NO.: MOUNTINGS #6 Collar Adapter Kit – ideal for welding into trough or sink, provides 6-5/8" (168.3 mm) opening, includes permanent splash baffle #7 Collar Adaptor Kit – ideal for welding into sink, provides 6-5/8” (168.3 mm) opening, includes removable splash baffle and stopper 18" Type A Sink Bowl Assembly – bowl with two (2) water nozzles, includes removable splash baffle and stainless bowl cover A complete collection of our product drawings is available for download at the InSinkErator Revit/CAD Library, which can be found at www.insinkerator.com/foodservice. Product information is also accessible on The KCL CADalog. More information is available from KCL at www.kclcad.com. FOOD WASTE REDUCTION SYSTEM PRODUCT FEATURES & SPECIFICATIONS REDUCES FOOD WASTE VOLUME • System grinds kitchen waste, presses out water, and expels semi-dry, finely-ground particles into a 10-gallon (37.9 liter) waste bin • Processes 100% organic waste for compost, or a mixture of food waste with up to 50% disposables • Dewatered pulp can be disposed of into a waste or compost receptacle • Heavy-duty 5 HP WX500 disposer processes both liquid and solid kitchen waste • Capacity: 700 lbs. (317.5 kg) of waste per hour • Water consumption varies by application: 2-3 GPM (7.6-11.4 LPM) for bowl or 5 GPM (18.9 LPM) for trough SYSTEM OVERVIEW • Compact, under-table design fits under standard table – minimum height 34" (863.6 mm) • WX500 disposer and dewatering unit made from durable, corrosion-resistant stainless steel construction • NEMA 4X stainless steel electrical control box • Safety Interlock on discharge chute CLEANING • Easily removable auger, auger screen, and chute – no tools required • Quick and easy to clean – dishwasher safe components • Does not require cardboard The WasteXpress ® Food Waste Reduction System is a food waste handling solution designed to increase productivity and profitability by reducing bulk kitchen waste by up to 85%—or ten bags of waste to less than two. Ideal for municipalities restricting disposer use and facilities participating in compost programs. ELECTRICAL SPECIFICATIONS 208-230V, 60 Hz, 3 Ph, 10.3/10.8 amps, CUL (Disposer 8.6/8.8 amps) (Dewatering Unit 1.7/2 amps) 460V, 60 Hz, 3 Ph, 5.4 amps, CUL (Disposer 4.4 amps) (Dewatering Unit 1 amp) ACCESSORIES Additional 10 gallon (37.9 liter) Waste Bin (all systems include one (1) waste bin) Dejamming Wrench Trough Nozzle - 1" (25.4 mm) NPT Inlet/Outlet Flange - 2" (50.8 mm) NPT (secondary, for trough or high water flow applications) Additional Magnetic Silver Saver (all trough systems include one (1) Magnetic Silver Saver) PROJECT: ITEM NO.: Typical installation shown. Dish table, plumbing, and electrical connections not included. ON-SITE PARTS & LABOR WARRANTY YEAR Form No. F483-16A-83-85
Transcript
Page 1: FOOD WASTE REDUCTION SYSTEM - · PDF fileinto a 10-gallon (37.9 liter) waste bin ... • WX500 disposer and dewatering unit made from durable, corrosion-resistant stainless steel construction

InSinkErator is a business unit of Emerson Electric Co.

The Emerson logo is a trademark and a service mark

of Emerson Electric Co.

4700 21st STREETRACINE, WI 53406TEL: 800-845-8345FAX: 262 554-3620www.insinkerator.com/foodservice

InSinkErator ©2016 Printed in USA

PROJECT: ITEM NO.:

MOUNTINGS

#6 Collar Adapter Kit – ideal for welding into trough or sink, provides 6-5/8" (168.3 mm) opening, includes permanent splash baffle

#7 Collar Adaptor Kit – ideal for welding into sink, provides 6-5/8” (168.3 mm) opening, includes removable splash baffle and stopper

18" Type A Sink Bowl Assembly – bowl with two (2) water nozzles, includes removable splash baffle and stainless bowl cover

A complete collection of our product drawings is available for download at the InSinkErator Revit/CAD Library, which can be found at www.insinkerator.com/foodservice. Product information is also accessible on The KCL CADalog. More information is available from KCL at www.kclcad.com.

FOOD WASTE REDUCTION SYSTEM

PRODUCT FEATURES & SPECIFICATIONS

REDUCES FOOD WASTE VOLUME • System grinds kitchen waste, presses out water, and expels semi-dry, finely-ground particles

into a 10-gallon (37.9 liter) waste bin • Processes 100% organic waste for compost, or a mixture of food waste with up to 50% disposables

• Dewatered pulp can be disposed of into a waste or compost receptacle • Heavy-duty 5 HP WX500 disposer processes both liquid and solid kitchen waste • Capacity: 700 lbs. (317.5 kg) of waste per hour • Water consumption varies by application: 2-3 GPM (7.6-11.4 LPM)

for bowl or 5 GPM (18.9 LPM) for troughSYSTEM OVERVIEW • Compact, under-table design fits under standard

table – minimum height 34" (863.6 mm)

• WX500 disposer and dewatering unit made from durable, corrosion-resistant stainless steel construction

• NEMA 4X stainless steel electrical control box • Safety Interlock on discharge chuteCLEANING • Easily removable auger, auger screen, and chute – no tools required

• Quick and easy to clean – dishwasher safe components • Does not require cardboard

The WasteXpress® Food Waste Reduction System is a food waste handling solution designed to increase productivity and profitability by reducing bulk kitchen waste by up to 85%—or ten bags of waste to less than two. Ideal for municipalities restricting disposer use and facilities participating in compost programs.

ELECTRICAL SPECIFICATIONS

208-230V, 60 Hz, 3 Ph, 10.3/10.8 amps, CUL (Disposer 8.6/8.8 amps) (Dewatering Unit 1.7/2 amps)

460V, 60 Hz, 3 Ph, 5.4 amps, CUL (Disposer 4.4 amps) (Dewatering Unit 1 amp)

ACCESSORIES

Additional 10 gallon (37.9 liter) Waste Bin (all systems include one (1) waste bin)

Dejamming Wrench Trough Nozzle - 1" (25.4 mm) NPT Inlet/Outlet Flange - 2" (50.8 mm) NPT

(secondary, for trough or high water flow applications)

Additional Magnetic Silver Saver (all trough systems include one (1) Magnetic Silver Saver)

PROJECT: ITEM NO.:

Typical installation shown. Dish table, plumbing, and electrical connections not included.

ON-SITEPARTS & L ABORWARR ANT YYEAR

Form No. F483-16A-83-85

Page 2: FOOD WASTE REDUCTION SYSTEM - · PDF fileinto a 10-gallon (37.9 liter) waste bin ... • WX500 disposer and dewatering unit made from durable, corrosion-resistant stainless steel construction

GENERAL NOTES

• When positioning disposer, ensure that the overload reset button is accessible by end user.

• Connect cold water to either the sink bowl or end of trough. • For proper removal of discharge chute, ease of cleaning, and general

maintenance: Position the dewatering unit with the front surface of the discharge chute recessed 3" (76.2 mm) (see Figure 1) from the front edge of the table and with a minimum clearance of 1" (25.4 mm) between the underside of the table and top of the discharge chute (see Figure 2).

• Position the dewatering unit within 10' (3.1 m) of the disposer outlet flange (see Figure 2).

• When positioning control panel, ensure it is within sight of the disposer and dewatering unit.

• For ease of installation and serviceability: Position the control panel with the front surface recessed 1-1/2" (38.1 mm) from the front edge of the table and with a minimum clearance of 2" (50.8 mm) between the underside of the table and the top of the control panel.

• Maintenance: Disassemble and clean the dewatering unit a minimum of once daily. Interior of cabinet and discharge chute can be cleaned with hot soapy water. Auger, screen, and bearing bracket can be cleaned either manually with hot soapy water or in a dishwasher.

PLUMBING NOTES

• 2" NPT – used between disposer, dewatering unit, and drain. • When connecting the drain line from the disposer to the dewatering unit,

use a maximum of (4) 90° bends (45° bends are recommended) with a minimum 1/4" (6.4 mm) drop per foot of run or as local codes apply.

• Trough applications in excess of 10' (3.1 m) and/or systems plumbed with a cold water supply greater than 7 GPM (26.5 LPM) must incorporate the second drain outlet from the pulper and be drained independently to the floor sink or drain.

• 1/2" NPT – used on syphon breaker, solenoid, and flow control valve. • 1/2" NOM compression – used on sink bowl nozzles. • 1/2" Ridged Copper (compression) – used on hot water connection

to dewatering unit. • If water pressure exceeds the allowable pressure of 80 psi (551.6

kPa), pressure regulators should be used. • It is recommended that all fresh water and waste line plumbing

connections be terminated with unions for ease of serviceability. • Note: Some applications can benefit from installing a ball type

shutoff valves in the cold and hot water lines. Contact your InSinkErator Representative or the factory for more information.

TROUGH APPLICATIONS – CONTACT FACTORY

• The recommended maximum trough length is 10' (3.1 m). • A silver saver should be fabricated prior to end of trough to catch

utensils and dishes. • For trough lengths of 10' (3.1 m) or less place water nozzle at end of

trough. • For trough lengths greater than 10' (3.1 m), place one water nozzle at

end of trough and one mid stream. • Trough magnets should be placed within 12" (304.8 mm) of end of

trough or trough intersection with sink bowl (see Figure 4). • Trough magnets can be mounted to trough either by tack welding or

using weld studs (see Figure 5 for weld stud pattern). • Additional trough magnets can be used as necessary.

TYPICAL INSTALLATION

SYSTEM COMPONENTS

WasteXpress Disposer

WasteXpress Control Panel

WasteXpress Dewatering Unit

SYSTEM INCLUDES: • WasteXpress Disposer (WX500) • WasteXpress Control Panel (WX101A) • WasteXpress Dewatering Unit (WX) • Mounting – Collar with Removable or

Permanent Splash Baffle OR Bowl with Removable Splash Baffle and Sink Cover

• Syphon Breaker • Flow Control Valve* • 10 gallon (37.9 liter) Waste Bin • (2) 24V Water Solenoids • Magnetic Silver Saver (trough only)

ITEMS SUPPLIED BY OTHERS: Plumbing from cold water supply to

bowl or trough Plumbing from hot water supply to

dewatering unit Plumbing from disposer to dewatering

unit or dewatering unit to floor sink or floor drain

Shut-off valves Electrical connections

NOTE: Install all components per the Instruction, Care and Use manual and in accordance to local, state, and/or national plumbing and electrical codes.

Typical installation shown. Dish table, plumbing, and electrical connections not included.

*Size varies by application: 2 GPM (7.6 LPM) for LEED, 3 GPM (11.4 LPM) for Bowl, 5 GPM (18.9 LPM) for Trough

Page 3: FOOD WASTE REDUCTION SYSTEM - · PDF fileinto a 10-gallon (37.9 liter) waste bin ... • WX500 disposer and dewatering unit made from durable, corrosion-resistant stainless steel construction

TYPICAL INSTALLATION – BOWL

TYPICAL INSTALLATION – TROUGH

Figure 1. WasteXpress Top View with Electrical Connections

Flow Control Valve

WasteXpress Disposer

Sink Bowl

Syphon Breaker

Cold Water Solenoid Hot Water Solenoid WasteXpress Dewatering Unit

Shut Off Valve (supplied by others)

1-1/2" min (38.1 mm

min)1" min

(25.4 mm min)

45˚ bend shown (max of 4 can be used)

3" (76.2 mm)

1-1/2" (38.1 mm)

Figure 2. WasteXpress Typical Installation

WasteXpress Control Panel

10 max(3.1 m max)

18" min(0.46 m min)

Power

Trough Flow

Water Nozzle

Recommended Magnet Location

Optional Magnet Location

Connect Cold Water Supply

1" min(25.4 mm min)

1" (25.4 mm) min,3" (76.2 mm) max

to end of Trough

Figure 4. Trough Typical Installation

Figure 3. Trough Typical Installation Top View

Trough

Trough

Optional Magnet Location

Recommended Magnet Location

MountingBrackets 6"

2–3/8"

Figure 1: Viewing From Bottom

Figure 2: Trough Magnet Positions

Trough Silver Saver Kit (#13983)

Part No. 13986 January 2008

Installation Instructions

1. Determine best place for magnet(s) (See Figure 2).

2. Place magnet on underside of trough with magnetic pull toward sink bowl.

3. Place one mounting bracket over each end of magnet (See Figure 1). Shoot weld studs and secure mounting brackets with nuts.

NOTE: Trough magnets should be placed within 12" from end of trough or intersection of trough and sink bowl.

NOTE: Additional magnets should be evenly spaced over remaining trough area.

Trough MagnetAs Viewed From Bottom

Figure 5. Weld Stud Pattern

Page 4: FOOD WASTE REDUCTION SYSTEM - · PDF fileinto a 10-gallon (37.9 liter) waste bin ... • WX500 disposer and dewatering unit made from durable, corrosion-resistant stainless steel construction

NOTE: All WasteXpress® system component height dimensions are max numbers. Leveling foot will allow height to be reduced up to 2-3/4" (69.9 mm).

Model Number: Electrical

Requirements:

Item Number:

Quantity:

Manufacturer:

PROJECT INFORMATION

InSinkEratorvolts phase

Project:

Address:

City/State/Zip:

Contact:

Phone:

Dealer:

City/State/Zip:

Contact:

Phone:

Installer:

Contact:

Phone:

Consultant:

Contact:

Phone:

InSinkErator® may make improvements and changes in the specification at any time, in its sole discretion, without notice or obligation and further reserves the right to change or discontinue models. ©2016 InSinkErator®, a business unit of Emerson Electric Co. All rights reserved.

SAMPLE SPECIFICATION

• InSinkErator WasteXpress. Food waste reduction system with 5 HP disposer, control panel, dewatering unit with interlock on discharge chute. ___ Volts, 60 Hz, 3 Phase operation. ___________ disposer mount. Syphon breaker with 1/2" NPT connections; flow control valve; 10 gallon (37.9 liter) waste bin; (2) 24V water solenoids; 2" NPT drain discharge.

SYSTEM DIMENSIONS

21-3/4"(552.5 mm) 21-1/8"

(536.6 mm)

26-7/8" (682.6 mm)

33-1/2" (850.9 mm)

8" (203.2 mm)

27-3/8" (695.3 mm)

7-7/8" (200.0 mm)

Electrical Connection Cover

14-1/2"(368.3 mm)

8-1/8" (206.4 mm)

15"(381 mm)

18-3/4" (476.3 mm)

1-5/8"(41.3 mm)

15-1/8"(384.2 mm) 14"

(355.6 mm)

15-3/4" (400.1 mm)

9-7/8" (250.8 mm)

8-1/4" (209.6 mm)

WasteXpress Control Panel Front View

WasteXpress Dewatering Unit Side View

9-1/8"(231.8 mm)

1/2" (12.7 mm)

Electrical Inlet

1/2"(12.7 mm)

Hot Water Inlet

WasteXpress Dewatering Unit Back View

12-1/8" (308.0 mm)

2" (50.8 mm) NPT Outlet (Either Side)

2" (50.8 mm)NPT Inlet

(Either Side)

Leveling Foot Adjustment Range

2-3/4"(69.9 mm)

WasteXpress Dewatering Unit Front View

8-5/8" (219.1 mm)

WasteXpress DisposerFront View

External Electrical Connection Cover

2" (50.8 mm) NPT Outlet

Adjustable Legs

WasteXpress DisposerSide View

8-3/4" (222.3 mm)

8-3/4" (222.3 mm)

13" (330.2 mm)

23-3/4" TO

31-1/8" (603.3 mm

TO790.6 mm)

6-1/2" (165.1 mm)

WasteXpress Control Panel Side View

5-1/4" (133.4 mm)

5-5/16" (134.9 mm)

6-3/4"(171.5 mm)

1" (25.4 mm)

WasteXpress Dewatering Unit Top View


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