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For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane...

Date post: 18-Mar-2020
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Stairmaster - Illustrative Installation Sequence. For Discussion use only, do not scale.
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Page 1: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

Stairmaster - Illustrative Installation Sequence.For Discussion use only, do not scale.

Page 2: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

Illustrative Installation Sequence – Stairmaster

1. Stairs and rails can be prepared ahead of working decks to maintain access and eliminates

temporary stair systems and ladders on site.

Page 3: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

2. Option One: Lower stair vertically from two lifting points, idea for use with slipform.

Illustrative Installation Sequence – Stairmaster

Page 4: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

3. Option Two: Lower stair vertically at its true angel using the four lifting points.

Illustrative Installation Sequence – Stairmaster

Page 5: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

4. Seat the bottom of the stairs first, allowing the support angle at the top of the flight to rest on the formwork.

Illustrative Installation Sequence – Stairmaster

Page 6: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

• Rebar installed to landings and fixed

to stair rebar

Illustrative Installation Sequence – Stairmaster

5. Install props and rebar.

• Install 2 number props perpendicular

using timber ledgers

Page 7: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

6. Concrete pour from bottom and up with dry mix to first flight.

Illustrative Installation Sequence – Stairmaster

Page 8: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

7. Concrete poured to half landing.

Illustrative Installation Sequence – Stairmaster

Page 9: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

Illustrative Installation Sequence – Stairmaster

8. Concrete pour from bottom and up with dry mix to second flight.

Page 10: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

9. Concrete pour complete, trowel steps for smooth finish and wipe clean (Back prop if flight has not

reached Full 28 day strength ).

Illustrative Installation Sequence – Stairmaster

Page 11: For Discussion use only, do not scale. · Formwork is lightweight • Reduced crane time • Crane not essential to install • Concrete Contractor • Main contractor/client Formwork

Features and Benefits of using Stairmaster System

Feature: Benefit: Who profits?

Designed to be installed progressively with

floors

• Eliminate temp stairs/ladders on site

• Cost saving

• Can be used for access, passage of materials

and fire escape during build.

• Concrete contractor

• Main contractor/client

Permanent rails are provided with stair flights • Eliminates temp. rails/scaffolding

• Cost saving

• Less trades in stair core

• Safest method of construction-Men installing

stairs always have edge protection in place

• Concrete Contractor

• Main contractor/client

All elements ,Stair flights, landings and core all

have a greater continuity of reinforcement

and concrete

• Strongest method of constructing stair cores

• No reliance on shelf angles

• No risk of progressive collapse

• Popular with engineers

Permanent formwork manufactured off-site • Allows fastest installation times on site

• No striking of formwork

• No reliance on specialist “stair hands”

• Stairs can be used next day

• Cost saving

• Programme benefits

• Concrete Contractor

• Main contractor/client

Formwork is lightweight • Reduced crane time

• Crane not essential to install

• Concrete Contractor

• Main contractor/client

Formwork has a hard-wearing steel nosing on

risers

• Won’t chip

• No need for making good

• No requirement for stair protectors

• Ideally suited for passage of men/materials

during the build

• Takes a good finish.

• Concrete Contractor

• Main contractor/client

Stair flights have choice of straight stringer

profile

• No need for MDF trim on stringers at stair

wells

• No need for aluminium edgings

• Provides a tidy edge for finishes

• Lowers cost significantly

• Reduces number of trades and time spent in

stair cores

• Main contractor

• Client

Soffits and stringers have flat, fair-facing finish • No need to cover over with plasterboard

• Accepts a good paint finish

• Gives superior look

• Cost savings

• Main contractor

• Client


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