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For inspection purposes only. · 2019. 4. 19. · N13284-1/150 0s .N13284-l/lSO 0s .N13284-1/150 05...

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SELECl guldance document llnk cells that are highlighted blue contain a dropdown menu click to select one option from the list cells that contain underlined text click to access relevant guidance documents for this section Table headlng table headings followed by a symbol have an associated footnote or instructions Cells with red indicator in top right corner cells that have a red indicator in the top right corner contain a comment box with further instructions or clarification Please note an interpretation of results is still required. This should be entered in the additional information/comments boxes within the templates. Please size these boxes appropriately to fit your interpretation, if additional space is required please include an appendix to the AER template and merge it as part of the AER PDF document. The excel template should have all cells sized appropriately so that all text is readable before it is converted to PDF document. For inspection purposes only. Consent of copyright owner required for any other use. EPA Export 19-04-2019:03:37:38
Transcript
Page 1: For inspection purposes only. · 2019. 4. 19. · N13284-1/150 0s .N13284-l/lSO 0s .N13284-1/150 05 :N13284-1/150 0s Partlculate matter AEP14 im Annually No Limit 100 % of values

SELECl

guldance document llnk

cells that are highlighted blue contain a dropdown menu click to select one option from the list

cells that contain underlined text click to access relevant guidance documents for this section

Table headlng table headings followed by a symbol have an associated footnote or instructions

Cells with red indicator in top right corner cells that have a red indicator in the top right corner contain a comment box with further instructions or clarification

Please note an interpretation of results is sti l l required. This should be entered in the additional information/comments boxes within the templates. Please size these boxes appropriately to fit your interpretation, if additional space is required please include an appendix to the AER template and merge it as part of the AER PDF document. The

excel template should have all cells sized appropriately so that all text is readable before it is converted to PDF document.

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Page 2: For inspection purposes only. · 2019. 4. 19. · N13284-1/150 0s .N13284-l/lSO 0s .N13284-1/150 05 :N13284-1/150 0s Partlculate matter AEP14 im Annually No Limit 100 % of values

2

I e L / ' 3 / / y I

Facility Information Summab AER Reporting Year Licence Register Number Name of site Site Location NACE Code Class/Classes of Activity National Grid Reference (6E, 6 N)

A description of the activities/processes at the site for the reporting year This should include information such as production increases or decreases on site, any I nfrast ruct u ra I changes, e nvi ro n menta I performance which was measured during the reporting year and an overview of compliance with your licence l\stinP aII exceedances of hcence IIrnits [where amllcable) and what thev relate to ex. ak , water, noise,

2018 1 '0386-03 I

Kerry Ingredients (Ireland) Ltd kthgoggan Middle, Charleville, Co. Cork

1051

153900E.123200N I

The main activities on the site are milk intake, separation, milk powder and food ingredients drying and blending, process cheese manufacture, cheestring manufacture and infant milk formula. Other activities

include auxil ary services including a CHP plant and boiler house, forklift garage, administration facilities and laboratories. Effluent from the production facility i s piped to the effluent treatment plant on a separate site.

'roduction on the site in 2018 was up 7% compared to 2017. The site was in exceedence of IPPC Licence Limits for noise levels. The site received four environmental comoalints in 2018 which all have been closed out.

Signature Group/Facil ity manager I I (or nominated. suitably qualified and

emerienced deDutvl

Dale

-

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Page 3: For inspection purposes only. · 2019. 4. 19. · N13284-1/150 0s .N13284-l/lSO 0s .N13284-1/150 05 :N13284-1/150 0s Partlculate matter AEP14 im Annually No Limit 100 % of values

Y'

AEP4

bEP4

AEP54

AtP54

AEP54

4EP54

PtP10

A E P l O

1 A I R - ~ ~ W W I ~ ~ W ~ LIc No: PO386-03 Year 2010 I Answer all questions and complete all tables where relevant

nWii(oM1 rlrforrnuuon 1 I I

LCarbon monoxide (CO) ~nnually No Limit 100 %of valuer < ELV EN 150582004 2198 27.00K1

Nltrogen oxlder (NOdNOZ) Annually 200 m%uru&m 4elV 122.4 mdNm3 Ves EN 14792:2005 3 -32.00K1

Nltrogen oxlder [NOUNOZ) 0i-annually 300 1W % of valuar c ELV 212.1 mgfNm3 YES EN 14792:ZOOS 125,754 7.00Xm

Carbon monoxide [CO) 01-annually No Limit 100 %of values c ELV 157.7 mdNm3 Yes 39,211 11.00% 'EN 15058:2004

Nltrogcn oxlder EN 14792:2005 [NOx/N02) Bi-annually 300 100 K of values c ELV 273.6 rndNm3 Yes

Carbon monoxlde (CO) 01-annually No Limit 100 % of values c ELV 3.4 mp/Nm3 Yes EN 15058:20W

-

EN13284-11150 05 volumetric flow Quarterly 170000 m%ddlk < UV, 123.3258 Nm3lhnUr Yes ALT

EN13284-l/lSO 0s

Total ParlJculates Quarterly 40 1W % of valuer c ELV 3.351 mgfNm3 Yes RLT 4.260, 9096/-57%

Does your site have licensed air emissions? If yes please complete table A 1 and A2 below for the current reporting year and answer further questions. If you do not have licenced emissions and do not

complete a solvent management plan (table A4 and AS) you -need to complete the tables 1

2 Are there any results in breach of licence requirements? If yes please provide brief details in the comment senion of TableAl below

' Was dll rnoriitoring carried out in accordance with EPA guidance monlwrinn note AG2 and using the basic air monitoring checklist? AGN2

Table Al: Licensed Mass Emissions/Ambient data-periodic monitoring (non-continuous)

1

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Page 4: For inspection purposes only. · 2019. 4. 19. · N13284-1/150 0s .N13284-l/lSO 0s .N13284-1/150 05 :N13284-1/150 0s Partlculate matter AEP14 im Annually No Limit 100 % of values

EN13284-l/ lSO 0s

.N13284-l/ lSO 0s

N13284-1/150 0s

.N13284-l/ lSO 0s

.N13284-1/150 05

:N13284-1/150 0s

Partlculate matter im 511 Method 201A/-36% AEP14 Annually No Limit 100 % of values c ELV 0.81 WNm9 Yes ALT - -~

AEP 1- 4 and 54-5 Note 1: Vdunistrrc flow shall be Included as a reportable parameter

arbon dloxlde (C02J I I ETS 41.9211 Cal/-3%

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Page 5: For inspection purposes only. · 2019. 4. 19. · N13284-1/150 0s .N13284-l/lSO 0s .N13284-1/150 05 :N13284-1/150 0s Partlculate matter AEP14 im Annually No Limit 100 % of values

qui1 pJ010'd sseddq o l l a p aseald suolnadsul buaaw a in in~ io j pau!elu!cu PUP ails uo paBBol aq plnoqs pua pue Buluul%q rseddq au l i 4o p l o ~ a l alelnne ue ..

t ' * '

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6

TableA4: Solvent Management Plan Summary Total VOC Emission limit value

AIR-oummaly template LIc NO: PO38643 Year 2018

&k?L WUlLO"h

Please refer to linked solvent regulations to complete table 5 a id 6

Solvent use and management on slte

Rcpdrtlngyear

8 Do you have J total Emission Limit Value of direct and fugitive emissions on site? if yes please fill out tables A4 and AE

Towlqdwmiwuton Total VOC oh4 VOC Cam plla w site i k d emissions to Air e m W m a %of

Solvent Or@nlc&nt hivents lost in C d W waste solvent (kg) FumkOrganic &bent released 5 9 h L ) Total emission d (I) lnputs(kg) emission in waste m!er(kgl Sulllucflt(k& mother ways e g, deWavdonsite Woluprrt to air (kg)

I l ~ v l in licence or any revision I from entire site Yllm input &I Emission Limit Value (direct and fugitive) I

Table AS: Solvent Mass Balance summary

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I W E P l I W I W I COD

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L

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10

657,443,73(1

Lic No: PO386-03 Year 2018

Please provide an interpretation of groundwater monitoring data in the interpretation box below or if you require additional space please

include a groundwaterlcontaminafed land monitoring results interoretaion as an additional section in this AER

, Are you required to carry out groundwater monitoring as part of your licence

2 Are you required to carry out soil monitoring as part of vour licence requirements?

Do you extract groundwater for use on site? If yes please specify use in comment section

Do monitoring results show that groundwater generic assessment criteria such as GTVs or IGVs are exceeded or is there an upward

Groundwater Monitoring Guideline Template Report (link in cell G8) and submit separately through ALDER as a licensee return AND answer questions 5-12 below. emmatq

4 trend in results for a substance? I f yes, please complete the Groundwater

no

yes

yes

5 Is the contamination related to operations at the facility leither current andlor historic) no

Table 1: Upgradient Groundwater munitorlng results

Has any type of risk assesment been carried out for the site? 10 Has a Conceptual Site Model been developed for the site? 11 Have potential receotors been identified on and off site? 12 Is there evidence that contarnination is migrating offsite?

Sample Monitoring

Atomic

Atomic

yes no no N/A

WIELRAlTransfer and torage

The groundwater monitoring data for 2018 suggest J generally stable groundwater quality.

0.04 0.03lmg/l IGV 00 7.78 7.47 mg/l 6.5 to9.5 IGV no 8.00 4.50 mg/l IGV 00

0.94 0.26 m d l .15mg/l IGV no 617.00 530.50 m d l LOO0 uS/cn'IGV no

4

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11

1 Gmundkatmihil nmbring template Lic No: PO386-03 Year 2018 I I I I 1 1 1 I lCFl FCT I I I C F l FTT I

+where average indicates arithmetic mean ++ maximum concentration indicates the maximum measured concentration from all monitoring results produced during the reponing year

rable 2: Dwngradient Groundwater monitoring results I 1 Sample

Date 0 1 location Parameter1 Moniloring sampling relerence Substance Methodology frequency

DG East Nitrate Autoanalyser Quarterly

DG East Iron Absorption Quarterly

DG East Potassium Absorption Quarterly

DG East Calcium Absorption Quarterly

DG East Magnesium Absorption Quarterly

Atomic

Atomic

Atomic

Atomic

Atomic

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12

I GmundunWhU W W M W a Llc No: P031-03 Year 2018

I DG West ltonductivitv [Probe Iauarterly I 619 oal 547.25]mg/l 11000 uS/cn$GV no I I I I I ISELECT I I ISELECT

I' 'II MBnllOI M r w m

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13

Date of samplino

I G m u n d W / W mnltOrlngtmnpla8a Ur uu: m%43 YLVf 201B 1 Table 3: Soil results I I S m l R I t I I I I 1 r.-

location Parameter1 Monitoring Maximum Average reference Substance Methodolagy frequency Concentration Concentration unit

Where additional detail is required please enter it here in 200 wo-ds or less

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14

2 ELRA review status

3 Amuunt of Financlal Provision cover required as determlned by the latest ELRA

s

Review required and completed

l . l I ~ X . 7 ~ i l

ELRA initial dgrccment status

~ . l m l mwtddbym

2,941,291 Agreedforrirterrite.

Environmental Imairment Liabiliw insurance

7 8

Financial provision for ELRA explry date Closure plan initial agreement status

9 Closure plan review statu^ 10 11 12 13

Financial Provirlon for Closure status Financial Provision for Closure. amount of cover

Financial Pioviiion for Closure - type

-e

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:*:

Do you maintain an Environmental Mangement System (EMS) for the site. If yes, please detail in additional information

2 Does the EMS reference the most significant environmental aspects and associated impacts on-site

Does the EMS maintain an Environmental Management Programme (EMP) as required in accordance wi th the licence requirements

Do you maintain an environmental documentationlcommunication system t o inform the publ icon

3

4 environmental performance o f the facility, as required by the licence

L

Yes

Yes

Yes

Yes

c

Noise reduction

Energy Efficlency/Utility conservation

Energy EfficiencyfUtillty consewatlon

15

Complelelion 0 1 ' Noise Allenualion Plan Phase '2 and

Rt&e Noise Levels Section Head licence conditions 100% 3 and NAP4 in progesr

Increased compliance wi th

Achievemenlof?(118 Target Reduced energy lhrough improved opcrdtional consumplion per tonne 01 clficiencies IComplelion of Improved Environmental

product 100% Planned Projecla =Ion Head ManaEement Practices

Achievemenl of 201 8 Turgel Reduced water consumplion lhrough improved operational Improved Environmental

p e r tonne 01 product I#& elficiencies Section Head Management Practices

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16

R a f d Iosses per tunnc of prudurl Redualon of crnlsslons to Wastewater

MI$ Tw@t mjr xhkvcd. Metaarer in pn>gm+4 t l l Improved Environmental

o# I y I d m iwsuoc Mori Hwd Manaaement Practices

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17

I Noise monitoring summary report Lic No: PO386-03 Year 201

1 Was noise monitoring a licence requirement for the AER period? 1 Yes If yes please fill in table N 1 noise summary below

Noise Guidance 2 Was noise monitoring carried out using the EPA Guidance note, including completion of the

3 Does your site have a noise reduction plan 4 When was the noise reduction plan last updated?

Yes

"Checklist for noise measurement report" included in the guidance note as table 6?

Have there been changes relevant to site noise emissionr (e,& plant or operational changes) since the last

llU15E S U N V ?

sive noise was

I 150

NSL

NSL

10'15 12/11/2018

Tratfic, Low level steady p lant barely audib le in ! ~ ,

traffic lulls. 70 1 53 I 75 [ 82 I No 70 I 54 I 75 I E4 1 No !

Traffic. Steady p lant noise Ic. oudib le during traffic lulls,

77 No b u t only very occa,ional I No 68 55 73 83

Traffic. Kerry Ingredient, no t

71 53 76 87 No from adjo in ing me ta l V' , fabr icat ion d a n t

Kerry Ingredients no t audib le .

irafl ic. lntermitfent noise

71 53 76 E4 No

71 52 7 5 E 5 , No

71 54 75 86 No f r om adio in ina me ta l

70 54 74 E6 ' 70 55 74 88 64 53 69 77 65 53 70 EO 68 53 54 50 55 I 71 52 50 53 I 65 54

1

'

55 No 49 1 I

fabr icat ion Dlant Kerry lrigredients no t

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55 51 56 76

55 52 58 66

55 52 57 64

55 53 56 69

54 51 - 57 66

53 51 54 66

No not audible.

No Auto-sampler. birds. distant No traffic Construction noise No onsite. Steady plant noibe

No No

1

Birds, distant traffic Construction noise onsite.

51

60

63

62 I 54 I 82 I 54 I No I

49 53 67 No Steady plant noise.

44 77 44 No Firtsnt R local traffic Birds.

Traffic, bird, Low level 51 82 51 No steady plant noise audible

I I I I in traffic l u k 1 I

I 46 I 46 I 63 1 87 I NO

Tratfic. birds. Steady plant noise audible in trattic lulls Refrigerated trailers Cheese

66

66

67

59

47

dant TratAc, tow levelsteady

wcpmna l traffc IvUr. Traffic. tow level steady

occawnal traitic luk Traffic. Plant noi,e barely audible during occasional traffic hlk.

Tralfic, main road 8 local

barely audible in tratfic lulls

Traffic. low level steady

46 82 46 No plant noise audible during

46 63 46 No plant noise audible during

46 84 46 No

42 75 42 No traftic. Birds. Plant noise

44 No plant noise barely audible in 44 70

Y

52 51 53 68 No

50 49 52 62 No

44 43 45 51 No

44 42 45 , 57 No

-

Traffic. main road and local trattic. WWTP not audible

Auto-sampler. birds. planr noise bistant traltic. Steady plant noise. Wfant fraftic. niain plant not audible. Low level steady noise from gas cornpaund.

45 44 46 54 No

50 50 51 55 No

lratfic Steady plant noise audible in traftic lulls.

Steady plant noise.

Traffic Steady plant noise Refrigerated truck, Cheese

50

47

47

plant.

Steady plant noihe.

,Steady plant noiie.

49 50 53 No

46 47 53 No

46 47 51 No

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19

NN. 13/11/2014 01:05 B5 13/11/20181 0135 13/11/20181 ;:I:: I 86

13/11/2018

S l d j plant noise

'Pleahe rniurr that d tuna1 analyrir has been carried DUI ar per guidance note NG4. Thcre records mu51 be maintained onsite lor luluie inipe~tion

If noise limits exceeded as a result of noise attributed to site activities, please choose the corrective action from the following options? 1 I capital Investment

Noise Attenaution Plan Phase 4 currenly being implemented for end of Mar 2019.

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20

When did the site carry out the most recent energy efficiency audit? Please list the recommendations in table 3 below 150 50001 1

Renewable eneray generated on site Heat (Purchased from third Party CHP)(MWHrr[ LPG IMwhJ

1 M i w r Is the site a member of any accredited programmes for reducing energy usagelwater conservation such as the SEA1

programme linked to the right? If yes please l ist them in additional information

3 information

Id-

Where Fuel Oil IS used in boilers on site IS the sulphur content compliant with licence conditions? Plsase State percentage in additional

84.364 79.664 582. 581

TnUI 598.123 6 n . m 7.00%. t2.m 747.563 Inclusion

*. where site production information is available please enter percentage increase or decrease compued to previous year

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I lJWwmtgy.- aqnm k No: W E 6 4 3 VEW xoia Hazardous (Tonnes] i 7.121 I I 6 29[ 0 83 Nw.*mwv@dnai 12490 221 1 12490.22[

21

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22

m b n of tpLIltLI P m P d impletlon date

'alus and ,mmentr

t'

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23

I UENO: PmE6.03 YCM mm

I CHP - 5MW Gas Turbine and 27T/hr Waste Heat

I I I I 76.1% I I I I

otai Starts for year I 49 1 t I I Total Running Time 8.108 hours

Total Electricity Generated (GWH) 1 43.8 I I I I House Load IGWHI 0.14

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e

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15

1 I I I ISECllON C.TO BE COMPLETED BY ALL WASTE FACILITIES (waste t n n d e r stations, C0mp05ter5, Materlal recovery faclliiicr etc) EXCEPT LANDFILL SITES

ELECT 1

I

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26

U W I U10 1

Table 5 Ppplrgbdfill I I I I I I I

?'

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Waste Summary Contlnued

Please inseR a copy of your Waste Management Record for w h trambred o UsLk

Next Desiinallon Permitlticence Final Deslinaiion Abroad Permil Recovery or Waste Material EWC Code Quantity Agent and Carrier Waste Collection Tannes pf Waste Permit Details Disposal (Har Waste)

Lindenschmidt +MCk 15 01 10 2 88 Tradaree Transport NWCPO-10-05649.02 Recovery R3 Enva - Shannon WOO41-01 EPA .Krornbach.Germany E97095037

Lindenschmidl COD Waste 16 05 06 D 832 Johnson Lopisticslenva NWCPD-10-01260-02 Recovery R 1 €m- Shannon WOO41-01 EPA .Kromboch.Germony E97095037

Claushuis Melaalds.Zeewolde.Nelhe

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For

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