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for the F-35 LIGHTNING II (JSF)THE F-35 LIGHTNING II (JSF) The F-35 is a family of single-engine,...

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THE F-35 LIGHTNING II (JSF) The F-35 is a family of single-engine, supersonic, stealth multi-role fighters developed by Lockheed Martin. The F-35 is designed for many diverse demands that require complex electrical wiring systems containing many different connectors, contacts and terminals. Proper maintenance and repair of these electrical systems require precision tools. To protect your investment, DMC offers a comprehensive maintenance kit to service the wiring systems of the F-35. CUSTOM DMC1700C MAINTENANCE KIT The DMC1700C F-35 Wiring System Service Kit, provides a turn-key solution and the tools necessary to strip, crimp, install and remove the typical contacts and terminals of this wiring system. The DMC kit includes the tool to application cross reference information that indicates the particular tool(s) that should be selected to repair a specific connector, contact, or terminal. In addition, the kit also contains illustrated operating instructions for the designated tooling. COMPREHENSIVE SOLUTION FOR MAINTENANCE AND REPAIR DMC believes in providing a comprehensive, turn-key solution for electrical wire maintenance and repair. Since these tools, together with their operating instructions, are contained in a single kit, the connector repair can be made in the shortest time possible, thus permitting a rapid return of your aircraft to service. Tool kit supplied in five environmentally sealed cases and includes: Name Plate, Foam Pads/Inserts, Contents Charts, Instruction Sheets, and Tool Selection Charts. Actual Kit may vary from example shown. Instruction Sheets Tool Selection Charts DMC1700C KIT for the F-35 LIGHTNING II (JSF) 08/20 DMC1700C-SL REV 2 VER 1 COPYRIGHT © 2020 Daniels Manufacturing Corp. ALL RIGHTS RESERVED DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA PHONE (407) 855-6161 FAX (407) 855-6884 www.dmctools.com E-MAIL: [email protected] DMC1700C Kit for the F-35 Lightning II (JSF)
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Page 1: for the F-35 LIGHTNING II (JSF)THE F-35 LIGHTNING II (JSF) The F-35 is a family of single-engine, supersonic, stealth multi-role fighters developed by Lockheed Martin. The F-35 is

THE F-35 LIGHTNING II (JSF) The F-35 is a family of single-engine, supersonic, stealth multi-role fighters developed by Lockheed Martin. The F-35 is designed for many diverse demands that require complex electrical wiring systems containing many different connectors, contacts and terminals. Proper maintenance and repair of these electrical systems require precision tools. To protect your investment, DMC offers a comprehensive maintenance kit to service the wiring systems of the F-35.

CUSTOM DMC1700C MAINTENANCE KITThe DMC1700C F-35 Wiring System Service Kit, provides a turn-key solution and the tools necessary to strip, crimp, install and remove the typical contacts and terminals of this wiring system. The DMC kit includes the tool to application cross reference information that indicates the particular tool(s) that should be selected to repair a specific connector, contact, or terminal. In addition, the kit also contains illustrated operating instructions for the designated tooling.

COMPREHENSIVE SOLUTION FOR MAINTENANCE AND REPAIR DMC believes in providing a comprehensive, turn-key solution for electrical wire maintenance and repair. Since these tools, together with their operating instructions, are contained in a single kit, the connector repair can be made in the shortest time possible, thus permitting a rapid return of your aircraft to service. Tool kit supplied in five environmentally sealed cases and includes: Name Plate, Foam Pads/Inserts, Contents Charts, Instruction Sheets, and Tool Selection Charts.

Actual Kit may vary from example shown.Instruction Sheets

Tool Selection Charts

DMC1700C KITfor the F-35 LIGHTNING II (JSF)

08/20 DMC1700C-SL REV 2 VER 1COPYRIGHT © 2020 Daniels Manufacturing Corp. ALL RIGHTS RESERVED

DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: [email protected]

DMC1700C Kitfor the F-35 Lightning II (JSF)

Page 2: for the F-35 LIGHTNING II (JSF)THE F-35 LIGHTNING II (JSF) The F-35 is a family of single-engine, supersonic, stealth multi-role fighters developed by Lockheed Martin. The F-35 is

08/20 DMC1700C-SL REV 2 VER 1COPYRIGHT © 2020 Daniels Manufacturing Corp. ALL RIGHTS RESERVED

DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: [email protected]

DMC1700C KITfor the F-35 LIGHTNING II (JSF)

DMC CONNECTOR COVERAGEMANUFACTURER SERIES

MIL-DTL-24308 D-SUBMIL-DTL-26482 IIMIL-DTL-38999 I, II, IIIMIL-DTL-39012 RF CoaxialAS50151 3400, 3450MIL-DTL-83723 IIISAE 81511 III, IVMIL-DTL-12883 Relay SocketsM81824 Environmental SplicesMIL-T-81714 Terminal JunctionsDeutsch “RE Series”Gore CircularJSFC14/JSFC15/ JSFC16 JSF StandardJSFC32 JSF StandardJSFC35 JSF StandardJSFC43 JSF StandardJSFC44 JSF StandardJSFC46 JSF StandardJSFC48 JSF StandardJSFC51 JSF StandardJSFC53 JSF StandardJSFC55 JSF StandardJSFC57 JSF StandardJSFC59 JSF StandardJSFC63 JSF StandardJSFC70 JSF StandardJSFC73/JSFC74 JSF StandardJSFC83 JSF StandardJSFC92 JSF StandardJSFC94 JSF StandardJSFC98 JSF StandardJSFC109 JSF StandardJSFC134 JSF StandardJSFC142 JSF StandardJSFQ05 JSF StandardJSFQ08/JSFQ09/JSFQ10 JSF StandardJSFQ14 JSF StandardJSFQ16 JSF StandardJSFQ20 JSF StandardJSFQ24 JSF StandardJSFQ54/JSFQ55 JSF StandardJSFQ57 JSF StandardJSFQ72 JSF StandardJSFQ81 JSF StandardTimes Microwave -Trompeter 150/3105

KIT CONTENTS13 Crimp Tools6 Turret Heads

23 Positioners4 Single Position Heads

48 Metal Ins/Rem Tools111 Plastic Ins/Rem Tools

4 Contact gages3 Unwired Contact Removal Tools w/ Probes1 Wire Cutter2 Wire Strippers9 In-Service Inspection Gages1 Die Removal Tool

19 Die Sets1 Hex Wrench

73 Adaptor Tools2 T-Handle Wrench2 Strap Wrench4 Coaxial Cable Stripper1 Soft Jaw Pliers w/ extra inserts2 Cable Pullers2 Spanner Wrenches1 Pneumatic Crimp Tool5 Pneumatic Die Sets5 Pneumatic Locators1 Hydraulic Crimp Tool7 Hydraulic Die Sets

Coverage: Airframe Power Connectors, Terminals size 12 AWG and Smaller, Coaxial ConnectorsType of Inserts: Unicellular Polyethylene Foam with Silhouetted Tool CavitiesType of Construction: 5 Green Fiberglass/Aluminum Cases

NOTICE: Unless otherwise stated by DMC, tools contained in this kit have been selected based upon their suitability to service the related connector or contact indicated at the time of design. Military Standard tools have been utilized wherever possible. These tools are not necessarily the production tools used to manufacture the aircraft and therefore, these tools may or may not correspond to the tools listed in the OEM wiring manual and/or the Chapter 20 Standard Wiring Practices Manual list of approved tooling. Verification Is Required.

Refurbishment ServicesTo ensure the longevity of your investment, DMC offers kit refurbishment and calibration services. Contact DMC for additional details.


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