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Article
Force Field for Tricalcium Silicate and Insight into Nanoscale Properties:Cleavage, Initial Hydration, and Adsorption of Organic Molecules
Ratan Kishore Mishra, Robert Johann Flatt, and Hendrik HeinzJ. Phys. Chem. C, Just Accepted Manuscript • DOI: 10.1021/jp312815g • Publication Date (Web): 03 Apr 2013
Downloaded from http://pubs.acs.org on April 16, 2013
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Force Field for Tricalcium Silicate and Insight into Nanoscale
Properties: Cleavage, Initial Hydration, and Adsorption of
Organic Molecules
Ratan K. Mishra,1 Robert J. Flatt2,3 and Hendrik Heinz1*
1 Department of Polymer Engineering, University of Akron, Akron, OH44325,
USA
2 Sika Technology AG, CH-8048 Zürich, Switzerland
3 Department of Civil, Environmental and Geomatic Engineering, ETH Zurich, CH-
8093 Zürich, Switzerland
*Corresponding author: [email protected]
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Abstract
Improvements in the sustainability and durability of building materials depend on
understanding interfacial properties of various mineral phases at the nanometer scale.
Tricalcium silicate (C3S) is the major constituent of cement clinker and we present and
validate a force field for atomistic simulations that provides excellent agreement with
available experimental data, including X-ray structures, cleavage energies, elastic moduli,
and IR spectra. Using this model and available measurements, we quantify key surface
and interface properties of the dry and superficially hydrated mineral. An extensive set of
possible cleavage planes shows cleavage energies in a range of 1300 to 1600 mJ/m2 that
are consistent with the observation of faceted crystallites with an aspect ratio near one.
Using pure and hydroxylated surface models that represent the first step in the hydration
reaction, we examined the adsorption mechanism of several organic amines and alcohols
at different temperatures. Strong attraction between -20 and -50 kcal/mol is found as a
result of complexation of superficial calcium ions, electrostatic interactions, and
hydrogen bonds on the ionic surface. Agglomeration of cleaved C3S surfaces in the
absence of organic molecules was found to recover less than half the original cleavage
energy (~450 mJ/m2) associated with reduced Coulomb interactions between
reconstructed surfaces. Additional adsorption of organic compounds below monolayer
coverage reduced the attraction between even surfaces to less than 5% of the original
cleavage energy (~50 mJ/m2) related to their action as spacers between cleaved surfaces
and mitigation of local electric fields. Computed agglomeration energies for a series of
adsorbed organic compounds correlate with the reduction in surface forces in the form of
measured grinding efficiencies. The force field is extensible to other cement phases and
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compatible with many platforms for molecular simulations (PCFF, COMPASS,
CHARMM, AMBER, OPLS-AA, CVFF).
Keywords
building materials, concrete, silicates, molecular dynamics, surface forces, interatomic
potentials
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1. Introduction
Concrete is the most widely used man-made material world-wide several times ahead of
brick, steel, and wood.1-3 The annual production exceeds 10 cubic kilometers, including 3
billion tons of cement, and leaves a significant environmental footprint due to intense
energy consumption and release of CO2 that accounts for 5-7% of global CO2
emissions.4,5 The environmental burden is projected to increase as developing economies
have a need for expanding the built infrastructure.5,6 Accordingly, major efforts in
academia and industry are deployed to reduce energy consumption and CO2 release.7
These global challenges can only be met by expanding the depth of fundamental
understanding of cement materials, which significantly depends on insight at the
nanometer scale.8,9 Many physical and chemical properties of cement materials still
remain unclear due to limitations of experimental techniques and the need for advanced
modeling and simulation increases to support a broader, deeper and more concerted
scientific approach for sustainable development.
Cement is a solid mixture of various minerals that includes tricalcium silicate with
Mg, Al, and Fe impurities in the low percent range (50-70%, also called “alite”),
dicalcium silicate containing similar metal substitutions (15-30%, also called “belite”),
tricalcium aluminate (5-10%), and a ferrite phase (10-15%).1 Accordingly, tricalcium
silicate is the predominant mineral phase in cement and often abbreviated as C3S (Figure
1).10 Approaches to reduce the environmental impact of cement production focus largely
on replacement of part of the original cement by so-called Supplementary Cementitious
Materials (SCMs) that include slag, fly-ash, limestone, silica fume, and metakaolin.6 The
reactivity of SCMs upon hydration is typically lower than of original cement and may
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affect key engineering properties of concrete such as workability, strength and durability.
The search for solutions inspired fundamental studies of the surface reactivity of cement
minerals,11-18 the reactivity of nanostructures of cement hydrates,19-21 the development of
mechanical properties produced by these hydrates,22-24 and the properties of SCMs.6 A
broad range of experimental approaches such as XRD, SANS,20 in-situ TEM imaging,21
nanoindentation,25,26 colloidal probe measurements of adhesion forces,27 zeta potentials,
IR, and Raman spectroscopy,14,28 NMR,29-31 and calorimetry32 has been employed.
Nevertheless, insight into interfacial processes, reaction kinetics, and nanoscale structure
evolution remains challenging due to the difficulty to monitor interfaces and to interpret
available data.
Key solutions to retain the reactivity of cement-SCM blends include enhancement
of the reactivity of the original cement component by finer grinding33,34 or increasing the
reactivity of tricalcium silicate by specific means. Finer grinding requires more energy to
cleave mineral surfaces and was found to be more efficient using organic additives
referred to as grinding aids. However, the governing surface forces of cleavage and
agglomeration are only coarsely understood and underlying mechanisms of surface
interactions with organic molecules have remained uncertain.7,33 It is the aim of this work
to systematically discuss surface properties, adsorption of organic molecules, and
agglomeration at the molecular scale using newly developed, validated force fields. On
the other hand, the feasibility of an increase in the reactivity of the main phase of cement
(C3S) involves an on-going debate over properties of C3S-water interfaces and their role
on the rate-limiting step of cement hydration.16,18,35 In this work, we also examine the
very first step of hydration using models. Further structural and dynamic chemical insight
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into the aqueous interfaces of C3S and its hydration products supported by atomistic
models may have profound implications on tuning reaction rates and practical
applications. Interfacial properties of hydrated cement phases also play an important role
for the adsorption of polymeric additives that contribute to enhanced durability of
concrete.8
The objective of this paper is (a) to advance fundamental understanding of the main
phase of cement through the development, validation, and application of a reliable force
field for tricalcium silicate, Ca3SiO5 (Figure 1), (b) to apply the model to characterize
surface, cleavage, initial hydration, and nanoscale mechanical properties that have been
difficult to quantify through measurements, and (c) to describe specific details of surface
interactions with a series of organic molecules and resulting modification in surface
forces (agglomeration energies) that guide in approaches toward energy savings. No
empirical potentials have yet been reported for this important mineral and we employed
an approach that has proven to be particularly effective in predicting interfacial properties
of clay minerals, silica, metals, as well as sulfates and phosphates.9,36-41 Intermolecular
potentials for similar minerals have often been limited by coarse approximations of
atomic charges, overestimated surface energies, requirements of fixed atoms, and energy
expressions that are not compatible with force fields for organic compounds and
biopolymers.42-62 The present parameterization is accurate, requires no fixed atoms, is
broadly applicable as part of many biomolecular and materials oriented force fields, and
guides in the development of dependable force fields for other cement phases.9
The outline of this paper is as follows. In section 2, we present the force field for
tricalcium silicate and initial hydrated surfaces. In section 3, bulk and surface properties
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are validated according to model and experiment, showing excellent agreement of key
properties and systematic new insight into direction-dependent elastic moduli, cleavage
energies of {h k l} facets, and equilibrium crystal morphology. In section 4, we analyze
the surface interactions and adsorption energies of the organic compounds triisopropanol
amine (TIPA), triethanol amine (TEA), MDIPA (N-Methyl-diisopropanolamine), and
glycerine used in cement production.33,49,63 We explain the mechanism of agglomeration
and the reduction of agglomeration energies in the presence of these molecules in
agreement with observed grinding efficiencies in a ball mill. Conclusions and
perspectives are presented in section 5, followed by computational and experimental
details in section 6.
Figure 1. (a) The role of tricalcium silicate in building materials and (b) a structural
model of the common M3 polymorph (1×2×1 unit cells, a = 1.2235 nm).
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2. Force Field Parameters for Ca3SiO5
In this section, prior simulation studies and limitations of force fields of related minerals
are discussed, followed by the description of parameters for tricalcium silicate and
initially hydrated surfaces that are compatible with many different energy expressions.
Validation of the parameters is discussed in the next main section 3 as it reveals
significant new insight into surface and mechanical properties.
2.1. Related Prior Studies and Challenges. To our knowledge, no computational
study on tricalcium silicate has yet been reported while numerous related inorganic
materials have been investigated.9,36-62 Examples of prior studies by other research teams
include the development of force field parameters for silica,42 mica,43 an adaptation of the
universal force field for ettringite,44 Born-Mayer-Huggins (BMH) models for CSH gel,45
the use of MNDO approaches for xonotlite,46 nonbonded parameters for calcium
hydroxide, ettringite, and tobermorite,47 force fields for tobermorite structures derived
using GULP,48 Born-Mayer-Huggins potentials for silica,49 general parameters for clay
minerals (CLAYFF),50 polarizable Buckingham parameters for wollastonite using formal
charges,51 calcite-organic interactions using detailed Buckingham parameters,52 silica
parameters without surface ionization,53 tobermorite aqueous interfaces using CLAYFF,54
hydrotalcite interfaces with organic molecules,55 QM studies on xonotlite and hydrogen
bonding using Car-Parrinello MD,56 surfaces of Ca(OH)2, Mg(OH)2, quartz, and ceria
using Buckingham potentials,57 Buckingham potentials for non-hydrated
hydroxypapatite,58 hydrotalcite interactions with humic acids,59 a CSH model using
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GULP60 and CLAYFF,61 as well as a CSH model on the basis of Born-Mayer-Huggins
potentials.62
Few studies have achieved force field parameterizations with less than 50%
deviations in interfacial energies from experiment,47,55,56 however, due to several
challenges: (1) The best performance of force fields can be achieved when the balance of
covalent and ionic contributions to bonding is represented according to true mineral
chemistry.9,37 Many interatomic potentials employed formal charges, however, e.g.,
Born-Mayer-Huggins, GULP, and Buckingham potentials. The balance of covalent
versus ionic bonding is then not adequately represented37 and computed interfacial
properties deviate from experiment up to several multiples.38 Also smaller imbalances
between atomic charges in the model and the true electronic structure, as verifiable by
electron deformation densities, dipole moments, and the extended Born model,37
introduce significant errors. For example, the atomic charge of Si in tetrahedral oxygen
coordination is +1.1±0.2e,37 yet a different value of +2.1e used in CLAYFF50 causes
computed surface tensions of clay minerals to overestimate experimental values up to
100%9,38 and interfacial properties of tricalcium silicate cannot be reproduced. The origin
of these difficulties lies in the neglect of covalent bonding by assuming exclusively non-
covalent interactions, which require stronger ionic forces to maintain structural stability.
(2) General force fields without validation for inorganic compounds such as UFF may
deliver random properties.36,44 (3) Repulsive and dispersive van-der-Waals parameters in
Lennard-Jones or Buckingham potentials often correlate only coarsely with atomic radii
and atomic polarizabilities, and available experimental data for cleavage energies,
hydration energies, and surface tensions have been rarely employed to validate and refine
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force fields. (4) Some parameter sets assume chemically unrealistic surfaces, for example,
dangling oxygen atoms instead of protonated groups lead to excessive layering of
interfacial water. (5) Many energy expressions for minerals (BMH models, extended
Buckingham potentials) are not compatible or difficult to combine with existing force
fields for organic and biological compounds such as PCFF,64 COMPASS,65 CVFF,66
OPLS-AA,67 AMBER,68 and CHARMM.69 Details of challenges for the reliability of
force fields, further including defect sites, surface reconstruction, temperature, and
pressure,41,70-73 have been recently reviewed.9
Solutions for the above challenges have been identified by our team since 2003
and lead to force fields for inorganic compounds with less than 10% deviation in
interfacial properties from experiment.36-41 In parallel, Kalinichev et al47,54,55,59 and Cygan
et al.50 developed nonbonded force fields (CLAYFF) for a range of minerals that also
addressed many challenges but include the limitations in polarity and interfacial
properties described above. In our approach, we attribute a key role to physically and
chemically justified atomic charges to precisely reflect covalent and ionic contributions
to chemical bonding. Many examples of atomic charges, supported by measurements and
by reproducible chemical first principles, were reported and explained for a variety of
inorganic compounds in 2004, to avoid widely scattered charges from DFT and HF “first
principles” calculations that depend on tens of available setup choices.37 Parameters for
tricalcium silicate were originally developed in 2003 along with mica (initially
unpublished due to intellectual property commitments),36 and recently introduced along
with parameters of over twenty minerals, including clay minerals, cement phases,
aluminates, and phosphates, under the name INTERFACE force field.9 These parameters
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are thermodynamically consistent among themselves and with other force fields (PCFF,
COMPASS, CVFF, OPLS-AA, AMBER, CHARMM) to accurately simulate interfaces
with water, polymers, and biomolecules.9
The force field parameters for tricalcium silicate are described here and aim at
the accurate representation of physical and chemical properties on the atomic scale as
well as on the macroscopic scale (Table 1). We employ four atom types for C3S that
distinguish Ca2+ ions, Si and O in silicate ions, O2‒ ions, as well as two additional atom
types for oxygen and hydrogen as part of the initially hydrated, hydroxylated surfaces. A
key aspect of the parameterization is the representation of atomic charges in agreement
with known electron deformation densities, dipole moments, electrostatic contributions to
surface tensions, cleavage energies, and consistency of these properties with similar
compounds across the periodic table as previously described (Table 1).37 The assignment
of van-der-Waals parameters and bonded parameters follows guidelines leading to
thermodynamic consistency of the parameters, transferability, and flexibility for
extensions (see sections 2.3 and S1 for details).9,38,40 Bonded parameters are assigned to
pairs of atoms that are connected by covalent bonding more than by ionic bonding, and
nonbond parameters are assigned to all atoms. Accordingly, (1) Si-O bonds comprise
bonded terms as well as nonbond terms since the bond length of 160 pm is short and
ionization of the valence electrons moderate (+1.0e out of 4e on Si, ‒1.0e out of ‒2e on
O).74 (2) Ca2+ ions and oxide ions comprise only nonbond terms in agreement with large
Ca···Ooxide and Ca···Osilicate distances near 240 pm and strong ionization of valence
electrons (+1.5e out of +2e on Ca2+ and ‒1.5e out of ‒2e on O2‒).74
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2.2. Choice of Energy Expressions. The thermodynamically consistent integration
of mineral parameters into materials-oriented and biomolecular force fields with existing
parameters for solvents, polymers, biomolecules enables simulations of mineral-water
and mineral-organic interfaces.9,36-41 This concept allows quantitative insight into
interfacial properties for a broad range of multiphase materials. The energy expression
for tricalcium silicate and hydrated surfaces was thus chosen identical with several such
force fields to achieve broad applicability, including PCFF,64 COMPASS (eq 1),65
CVFF,66 OPLS-AA,67 AMBER,68 and CHARMM (eq 2):69
(1)
(2)
The energy expression comprises terms for quadratic bond stretching, quadratic angle
bending, Coulomb interactions, and van-der-Waals interactions. High order cubic and
quartic terms, torsion potentials, out-of-plane, and cross-terms are not needed for
tricalcium silicate and thus zero.36,38,41
The energy expressions of PCFF, COMPASS, AMBER, CHARMM, CVFF, and
OPLS-AA, nevertheless, exhibit some differences that we have taken into account by
∑
∑∑∑
−
++−+−=
excl) (1,3nonbondedij
6
,0
9
,0
,0
excl) (1,3nonbonded 0
2,0
bonded ,
bonded ,
32
4
1)()( 2
,0
ij
ij
ij
ij
ij
ij ij
ji
r
ijkijk
ijk
ijk
ij
ijrpotr
qqKrrKE ijij
σ
σ
σ
σε
επεθθθ
∑
∑∑∑
−
++−+−=
excl) (1,3nonbondedij
6
,0
12
,0
,0
excl) (1,3nonbonded 0
2,0
bonded ,
bonded ,
2
4
1)()( 2
,0
ij
ij
ij
ij
ij
ij ij
ji
r
ijkijk
ijk
ijk
ij
ijrpotr
qqKrrKE ijij
σ
σ
σ
σε
επεθθθ
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development and testing of individual Lennard-Jones (LJ) parameters for each energy
expression (Table 1 and section S1 in the Supporting Information for details). Differences
involve the type of LJ potential, combination rules for and , and scaling of
nonbond interactions between 1,4 bonded atoms. Since tricalcium silicate contains no 1,4
bonded atoms (Figure 1b), no adjustments for scaling of nonbond interactions were
necessary. The force fields PCFF and COMPASS are identical and thus use the same set
of parameters including a 9-6 LJ potential for van der-Waals interactions (eq 1). AMBER,
CHARMM, CVFF, and OPLS-AA use a 12-6 Lennard-Jones potential instead (eq 2).
This is a major difference and requires adjustments in LJ parameters and while
atomic charges and bonded parameters remain the same (Table 1).9,38,40 The group of
force fields AMBER, CHARMM, CVFF, and OPLS-AA was further differentiated
according to combination rules for van-der-Waals diameters and well depths .
AMBER and CHARMM assume an arithmetic mean to obtain values between
different atom types while CVFF and OPLS-AA use a geometric mean, thus leading to
two slightly different 12-6 LJ parameter sets (Table 1 and section S1 in the Supporting
Information for details). The two subgroups differ slightly in values of and ,
even though is always obtained as a geometric mean. Resulting differences in 12-6
LJ parameters due to distinct combination rules in the two subgroups are small, however,
and computed cleavage energies would deviate <5% if neglected (see section S1).
ii,0σ ii,0ε
ii,0σ ii,0ε
ii,0σ ii,0ε
ij,0σ
ii,0σ ii,0ε
ij,0ε
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Table 1. Force field parameters for tricalcium silicate and superficially hydrated
tricalcium silicate for use in various force fields, including PCFF, COMPASS, AMBER,
CHARMM, CVFF, OPLS-AA. Note the choice of appropriate LJ parameters and
.
I. Nonbond Charge (e) (pm) (kcal/mol)
Ca +1.5 370a [335]b (335)c 0.24a [0.28]b (0.29)c
Si +1.0 480 [450] (455) 0.40 [0.47] (0.51)
Osilicate –1.0 340 [315] (315) 0.06 [0.08] (0.07)
Ooxide –1.5 380 [350] (350) 0.06 [0.08] (0.07)
Ohydroxyl –1.05 360 [347] (347) 0.12 [0.12] (0.12)
Hhydroxyl +0.30 109.8 [108.5] (108.5) 0.013 [0.016] (0.016)
II. Bonds r0 (pm) Kr [kcal/(mol·Å2)]
Si–O (in SiO4–) 168 250
O–H (in OH–) 92.9 495
III. Angle θ0 (deg) Kθ [kcal/(mol·rad2)]
O–Si–O (in SiO4–) 109.5 160
a Values without brackets show the van-der-Waals parameters for PCFF and COMPASS
using a 9-6 LJ potential and 6th power combination rules (eq 1).
b Values in square brackets show the van-der-Waals parameters for AMBER and
CHARMM using a 12-6 LJ potential and an arithmetic combination rule for (eq 2).
ii,0σ
ii,0ε
ii,0σ ii,0ε
0σ
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c Values in parenthesis show the van-der-Waals parameters for CVFF and OPLS-AA
using a 12-6 LJ potential and a geometric combination rule for (eq 2).
2.3. Parameter Derivation. The X-ray crystal structure of tricalcium silicate served
as a basis to develop the force field parameters.74,75 The monoclinic M3 polymorph is the
primary reference as it is preferentially found in Portland cement (Figure 1b).74 The other
possible polymorphs M1 and T2 differ only in the orientation of the silicate tetrahedra.
Different orientations of some silica tetrahedra under standard conditions and increased
disorder at elevated temperature are also observed in the simulation at nanosecond time
scales in agreement with the coexistence of M3, M1, and T2 polymorphs. Equilibrium
bond lengths and angles were tested in NPT simulations to reproduce average
bond lengths and angles according to X-ray data. The vibration constants and
were chosen initially from earlier parameters for clay minerals38 and then refined by NPT
simulations to reproduce IR and Raman spectra of C3S. The Si−O stretching constant of
C3S is lower compared to layered silicates and bulk silica41 due to the absence of bonded
neighbour atoms.
Atomic charges were assigned according to an analysis of electronic deformation
densities, dipole moments, an extended Born thermodynamic cycle, trends across the
periodic table for similar compounds, and quantum-mechanical data as previously
reported.37,38 The atomic charge of +1.0e ±0.1e on silicon atoms in tetrahedral oxygen
coordination yields electrostatic contributions to the surface tension of pyrophyllite and
cleavage energies of tricalcium silicate and other silicate minerals in agreement with
0σ
ijr ,0 ijk,0θ
ijrK , ijkK ,θ
iq
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experiment.38,39,41,76 Van-der-Waals diameters were chosen consistent with data
across the periodic table, other silicates, and fine-tuned for agreement between computed
and measured lattice parameters from X-Ray data.38,77 Well depths were adjusted in
agreement with atomic polarizabilities,78 number of pairwise interactions, and computed
cell parameters from X-ray data. Details of the interpretation and assignment of
parameters are given in section S1 of the Supporting Information as well as in a recent
review article.9
3. Bulk and Surface Properties
The parameters for C3S were optimized for all energy expressions to reproduce lattice
parameters, cleavage energies, and mechanical properties in quantitative agreement with
experiment. The excellent description of bulk and surface properties by the force field
provides new insight into interfaces and anisotropy at the nanometer scale that is
fundamental for engineered building materials.
3.1. Structure and Lattice Parameters. Molecular dynamics simulation in the
NPT ensemble reproduces the crystal structure of C3S in outstanding agreement with X-
ray data for all energy expressions (Table 2). The average deviation of lattice parameters
from laboratory measurement is only 0.3%, the average Si−O bond lengths are 160 ±5
pm as in the reported crystal structure, and root mean square deviations of individual
atom positions from the X-ray pattern are low. In the course of molecular dynamics
simulation at room temperature, local disorder of some silicate tetrahedra was observed
as reported by X-ray data.74,75 SiO4 tetrahedra can have markedly variable orientation
ii,0σ
ii,0ε
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over the course of several nanoseconds while central Si atoms, Ca, and free oxide ions
remain at the same position.
Table 2. Lattice parameters of tricalcium silicate (2×3×2 multiple of the unit cell)
according to X-ray data and molecular dynamics simulation in the NPT ensemble using
the force field parameters embedded in various force fields under standard temperature
and pressure.
Method a
(nm)
b
(nm)
c
(nm)
α
(°)
β
(°)
γ
(°)
V
(nm3)
rms dev
(pm/atom)
Expt (2×3×2)a 2.447 2.121 1.8596 90 116.31 90 8.6554 0
PCFF, COMPASS 2.443 2.113 1.8685 90 116.18 90 8.6557 17
AMBER, CHARMM 2.440 2.118 1.8660 90 116.17 90 8.6548 20
CVFF, OPLS-AA 2.440 2.123 1.8654 90 116.43 90 8.6530 14
a Ref. 74.
3.2. Vibration Spectra. Force constants for bond stretching and angle bending in
the force field reproduce wavenumbers in IR and Raman spectra from experimental
measurements qualitatively well (Figure 2).79 The main features comprise the Si−O bond
stretching vibration near 950 cm-1 and the O−Si−O angle bending vibration near 500 cm-1
(Figure 2). The agreement in wavenumbers is limited to about ±100 cm-1. Intensities and
broadening of the experimental signals cannot be reproduced by classical force fields
related to the simplification of the electronic structure.
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Figure 2. Comparison of computed and experimental IR spectra of tricalcium silicate (ref.
61). The computational signature is the same for all chosen energy expressions.
3.3. Mechanical Properties. Mechanical properties play a dominant role for the
stability of concrete and building structures (Table 3). The agreement between computed
and experimental elastic moduli and Poisson ratios is excellent and enables quantitative
insight beyond available measurements. The computed bulk modulus matches the bulk
modulus measured under standard conditions.22,80 We also find that C3S is anisotropic
(Figure 1b). The mineral possesses a layered structure in the z direction and is more
compressible in this direction compared to the x and y directions (Table 3). This
anisotropy is reflected in Young’s moduli of 103 GPa in the z direction and 152 GPa as
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well as 176 GPa in the x and y directions, respectively. In experiment, such direction-
dependent measurements have not yet been reported as C3S crystallizes poorly.74,81
Measured Young’s moduli are, therefore, rather distributed (118-147 GPa)22,80 and
likely represent average values over different crystallite orientations. All measurements
fall within the range of the three ideal values of Young’s moduli according to the
simulation. The computed Poisson ratios also indicate the anisotropy and, on average,
agree with experimental values. For example, compression in z direction will yield only a
small expansion in y direction related to the high value of and thus yields a
comparatively small Poisson ratio of 0.20. On the other hand, compression in x or y
direction will cause a significant expansion in the z direction, related to lower resistance
, and leads to higher Poisson ratios and of 0.37 and 0.30, respectively.
yE
yzν
zE zxνzyν
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Table 3. Bulk modulus, Young’s moduli (in GPa), and Poisson ratios of tricalcium
silicate at 0.1-1.5 GPa stress in computation and experiment.
Bulk Modulus Computed Experiment
K 105 ± 5 105.2a
Young’s Moduli Computed Experiment
Ex 152 ± 6 135 ± 7, 147 ± 5b and 117.6a
(direction unknown) Ey 176 ± 3
Ez 103 ± 11
Poisson Ratios Computed Experiment
νxy 0.303 ± 0.042
νxz 0.273 ± 0.043
νyx 0.225 ± 0.021 0.314a
(direction unknown) νyz 0.197 ± 0.027
νzx 0.372± 0.041
νzy 0.299 ± 0.058
a Ref 22. Measurement uncertainty is <10%. b Ref. 80.
3.4. Cleavage Energy. Cleavage and agglomeration of cement particles play a key
role in cement grinding, hydration, interaction with organic modifiers, hardening, and
ultimately, in the stability of concrete building structures. The number of possible (h k l)
cleavage planes of the dry mineral is in principle unlimited (Figure 1a). The likelihood of
cleavage of a given plane depends on the possibility of energetically favourable
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distributions of calcium, silicate, and oxide ions. The analysis of atomic and molecular
layers perpendicular to a potential cleavage plane (h k l) reveals repetitive sequences of
charges, such as … +3e, −3e, +3e, −3e … for a given cross-sectional area (Figure 3). The
total charge per layer area determines the dominant Coulomb contribution to the cohesive
energy. Simulations show that an equal distribution of charged moieties on the cleaved
surfaces is energetically favorable, such as the distribution of −3e as −1.5e and −1.5e on
the two surfaces upon cleavage. The equal distribution of the charge leads to electrically
neutral surfaces with a net charge of zero, minimizes local electric fields, and reduces the
distance dependence of the cleavage energy. Equal distribution of ionic species thus leads
to equilibrium cleavage with the lowest possible cleavage energy. We focus on
equilibrium cleavage in this work, and the analysis of unequal charge distributions39,82
remains as a future challenge.
The analysis of cleavage planes of different spatial orientation indicates a range of
cleavage energies between 1300 and 1600 mJ/m2 (Table 4). A number of low energy
cleavage planes correlate with the direction of the cell vectors (Figure 4). The abundance
of small ionic species in the crystal allows the placement of cleavage planes in many
different directions without significant interference from covalent bonds. These potential
surface environments of calcium cations, silicate anions, and oxide anions upon cleavage
have a certain degree of similarity. The total energy of cleavage is composed primarily of
Coulomb energy (96%), minor contributions of van-der-Waals energy (3%), and
marginal contributions from internal energy such as bonds and angles (1%) according to
the energy expressions (equations 1 and 2). This distribution is consistent with the high
degree of ionic bonding in the mineral. Low energy surfaces with average cleavage
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energies of 1340 ±50 mJ/m2 constitute the majority of the surface area. In spite of
electrically neutral cleavage, all cleavage planes exhibit a minor distance dependence of
the cleavage energy. This distance dependence augments some cleavage energies more
than 50 mJ/m2 for surface separations between 10 nm and infinity and reduces the
cleavage energy when the surfaces are closer than 10 nm. The magnitude of distance
dependence is uniquely determined by the average moments of dipoles and multipoles on
the cleaved surface (h k l), i.e., by the magnitude of charges and distances between
cations and anions for a given cleavage plane.
The comparison of computed cleavage energies with experiment is not directly
conceivable, as cleavage energies are not known for tricalcium silicate. However,
cleavage energies have been reported for CaO and Ca(OH)2 as 1310 and 1180 mJ/m2
with uncertainties of ±200 and ±100 mJ/m2, respectively.83 The structure of Ca3SiO5 can
be regarded as 2 CaO · CaSiO3 or 3 CaO · SiO2 (“C3S”) and is similar to CaO in polarity.
Therefore, the computed surface-averaged cleavage energy of 1340 mJ/m2 for C3S is in
good agreement with 1310 mJ/m2 measured for CaO, especially given the large
uncertainty. In addition, Ca(OH)2 is less polar than CaO and Ca3SiO5 due to the presence
of hydroxide and shows a lower cleavage energy (in contrast to CaO, the positive charge
in Ca(OH)2 is shared by hydrogen and calcium). The reliability of the force field with
respect to surface and interface energies is also supported by the ability of closely related
parameters to reproduce cleavage energies of mica and montmorillonite, electrostatic and
Lifshitz-van-der-Waals contributions to the surface tension of pyrophyllite, as well as
hydration energies and water contact angles on various silica surfaces.9,38,39,41,76
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It has been shown that the strong cohesive energy of significantly ionic minerals
typically leads to very small entropic contributions upon cleavage.39,82 Thus, cleavage
energies reported in Table 4 can be regarded equal to free energies of cleavage.
A solid-vapor surface tension remains difficult to define as surface cations
rearrange irreversibly upon cleavage and hydration easily occurs (section 4). In either
case, the surface structure loses correlation with original lattice features. Depending on
whether free energies of cleavage or of agglomeration would still be considered an
estimate of , the surface-averaged value could range from 1340 ± 50 mJ/m2 to 450 ±
50 mJ/m2 without hydration, and much lower values after hydration (section 4.3).
SVγ
SVγ
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Figure 3. Schematic of cleavage, surface relaxation, and agglomeration of a possible (h k
l) plane of tricalcium silicate in vacuum. (a) Bulk mineral. (b) Equilibrium cleavage
assuming equal partition of ionic species between the two nascent surfaces. (c)
Relaxation of superficial groups at larger separation. Equal partition of ionic groups
minimizes local electric fields and the cleavage energy. Unequal partition of ionic groups
results in charged surfaces and possible attraction beyond micrometers. (d)
Agglomeration of the reconstructed cleaved surfaces leads to an imperfect boundary and
only partial recovery of the cohesive energy.
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Figure 4. Crystal structure and possible cleavage planes of tricalcium silicate viewed
perpendicular to the three coordinate axes of the unit cell. (a) Projection perpendicular to
the b axis onto the horizontal ac plane. Black dashed lines indicate cleavage planes
parallel to the bc plane (except (10 0 -3)) and perpendicular to the ac plane. The grey
dashed rectangle indicates the smallest possible rectangular super cell. (b) Projection
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perpendicular to the c axis onto the ab plane (a axis points 26.3º downward). Black
dashed lines indicate cleavage planes parallel to the ac plane and perpendicular to the ab
plane. (c) Projection perpendicular to the axis a onto the bc plane (the c axis points 26.3º
downward). Black dashed lines indicate cleavage planes parallel to the ab plane and at an
angle of 116.3º/63.7º to the bc plane. Cm symmetry leads to several geometrically
identical planes with the same cleavage energies, for example, (100) and (200), (300) and
(-300), (800) and (-800), (010) and (020). Other planes resemble each other but are not
identical, such as (001), (003), and (00-3); (00-8) and (008).
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Table 4. Computed cleavage energy of several cleavage planes of tricalcium silicate.
Equivalent or similar (~) cleavage planes according to Cm (c1m1) symmetry are
indicated. Experimental values for similar minerals CaO and Ca(OH)2 are also shown
(not known for Ca3SiO5).
Miller Index Cleavage Energya (mJ/m2)
(1 0 0), (2 0 0) 1534 ± 56
(3 0 0), (-3 0 0) 1590 ±31
(8 0 0), (-8 0 0) 1401 ± 35
(0 1 0), (0 2 0) 1329 ± 37
(0 4 0), (0 -4 0) 1324 ± 25
(0 0 1) ~ (0 0 3) ~ (0 0 -3) 1335± 25
(0 0 2) 1350 ± 31
(0 0 8) ~ (0 0 -8) 1436 ± 30
(-10 0 3) 1385 ± 38
Surface-averaged cleavage energies (mJ/m2)
Ca3SiO5 Computed 1340 ± 50
Ca3SiO5 Experimental N.A.
CaO Experimental 1310 ± 200b
Ca(OH)2 Experimental 1180 ± 100b
a Increases by more than 50 mJ/m2 at separations exceeding 10 nm. b Ref. 83.
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3.5 Equilibrium Particle Shape. The comparatively small anisotropy of the
surface-averaged cleavage energy suggests a somewhat irregular crystallite shape of low
aspect ratio in thermodynamic equilibrium. The Wulff construction, using surface
energies as normal vectors to the identified (h k l) planes, is qualitatively consistent with
SEM data for tricalcium silicate in Portland cement and in dental root filling materials
(Figure 5).81 Deviations from this shape may occur related to nonequilibrium cleavage
and the presence of many cleavage planes of similar energy.
Figure 5. Possible equilibrium shape of C3S based on directional cleavage energies in
Table 4.
4. Adsorption of Organic Molecules and Agglomeration Forces
Experimental investigations of the adsorption of organic molecules and agglomeration
forces between particle surfaces have remained difficult due to the inaccessibility and
high reactivity of the surfaces of the micro and nanostructured particles. Much of the
laboratory evidence has been based on indirect measures such as heats of adsorption and
energy savings during ball milling. Common organic additives include low molecular
weight amines and alcohols (Scheme 1). In the following, we report fundamental insight
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into adsorption and agglomeration processes on representative even tricalcium silicate
surfaces in comparison to available data (Figure 6).
Scheme 1. Structure of triisopropanolamine (TIPA), triethanolamine (TEA), N-methyl-
diisopropanolamine (MDIPA), and glycerine used as additives (grinding aids) in cement.
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Figure 6. Schematic of the calculation of adsorption energies (a, b) and
agglomeration energies using molecular dynamics simulation (c, d, e). Simulations
(a) of a molecule adsorbed onto the surface and (b) detached from the surface were
employed for the analysis of adsorption energies. Simulations of agglomerated (c) and
cleaved surfaces (d, e) were employed for the analysis of agglomeration energies. The
distribution of adsorbed molecules ranges from (d) equal distribution on both surfaces to
(e) one-sided distribution on one separate surface. E represents the average total energy
of a simulation box and A the cross-sectional area of one surface.
4.1. Composition of the Surface and Initial Hydration. A fundamental aspect to
characterize adsorption of molecules onto freshly cleaved surfaces is the surface
composition. Cleaved surfaces in the dry state lead to maximum cohesion (see section
4.3), however, the influence of humidity, the addition of organic molecules in solution,
and possible dehydration of mineral additives (e.g. gypsum) in cement lead to instant
reactions of C3S with water and different degrees of surface hydration.
The first step upon hydration is the conversion of superficial oxide ions to
hydroxide ions (Figure 7). The reaction is a consequence of the instability of oxide ions
in water (the pKa value of hydroxide is estimated to be >30).84 Initial surface interactions
with organic modifiers such as grinding aids after cleavage and subsequent
agglomeration therefore likely involve hydroxylated and dry surfaces. In the model, the
hydration of oxide ions is approximated as
, (6)
Eads
Eagg
H2+0.41eO−0.82e + O−1.5e → 2 O−1.05eH 0.30e
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followed by relaxation of all superficial ions (Table 1). The reaction leads to twice as
many hydroxide groups than initial oxide ions on the surface, which unsettles the C3S
surface structure with a disordered pattern of hydroxide groups upon relaxation (Figure 8).
Further hydration events are beyond the scope of this work and could be
described using extensions of this model. They include the hydration and dissolution of
orthosilicate ions to H2SiO42– and H3SiO4
– ions on the C3S surface,85,86 dissolution of
calcium hydroxide, oligomerization of individual silicate species and deposition of
oligomeric C-S-H gels. These hydration processes proceed over hours, days and years on
the surface while the core of the particles remains tricalcium silicate.
Figure 7. The first step of partial dissolution of C3S involves hydration of superficial
oxide ions and leads to a hydroxylated C3S surface (refs. 85, 86). Models of dry surfaces
were employed for the analysis of cleavage energies and hydroxylated models for the
analysis of adsorption and agglomeration energies.
4.2. Interaction with Organic Additives. The structure and dynamics of organic
compounds on hydroxylated and dry C3S surfaces were investigated at temperatures of
Ca2+ Ca2+ SiO44– O2– Ca2+
Ca2+ SiO44– O2– Ca2+ Ca2+
Solution
Solid
H2O
OH–
Ca2+ Ca2+ SiO44– OH– Ca2+
Ca2+ SiO44– O2– Ca2+ Ca2+
Protonation
of oxide
Dry C3S Hydroxylated C3S
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25 °C and 110 °C on energetically stable (040) surfaces (Figure 8). 110 °C corresponds to
the average grinding temperature of ball mills in a cement plant.
The hydroxylated C3S surfaces are characteristically disordered, especially in the
top layer, showing superficial hydroxide, rotation of the silicate anions as observed in X-
ray structures74,75 as well as partial pullout of individual silicate ions (see circular
highlights in Figure 8). The analysis of adsorbed TIPA, TEA, MDIPA, and glycerine
molecules (Scheme 1) indicates close contacts of hydroxyl groups in the organic
molecules with superficial calcium ions as well as hydrogen bonds and other polar
interactions (Figure 8a,b). Hydrogen bonds arise from the interaction of hydroxyl groups
of the molecules to silicate and hydroxide groups on the C3S surface. Glycerine possesses
more conformational freedom and binds tighter to the surface in comparison to the
tertiary amines TIPA and TEA (Figure 8c). This trend is also reflected in stronger
adsorption (i.e. larger negative value of adsorption energy) (Figure 9). Surface defects are
also targets for adsorbed molecules and disorder was somewhat higher at 383 K
compared to 298 K as demonstrated by the larger distance of individual ions from the
basal plane (see horizontal dashed lines in Figure 8b). The presence of oxide ions on the
dry surfaces in the presence of water or alcohol molecules is unlikely as reactions to
hydroxide and alkoxide occur (Figure 8c), however, adsorption energies were analyzed
both on hydroxylated and dry surfaces for comparison (Figure 9).
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Figure 8. Representative snapshots of organic molecules adsorbed on hydroxylated and
dry (040) surfaces of tricalcium silicate in molecular dynamics simulation. (a) TEA on
the hydroxylated tricalcium silicate surface, showing adsorption by hydrogen bonds and
coordination of superficial Ca ions by hydroxyl groups (see inset). Circular highlights
indicate surface reconstruction. (b) Snapshot of TIPA on the hydroxylated surface at 383
K and 298 K. Horizontal dashed lines along with circular and elliptical highlights indicate
increased disorder of the surface at 383 K. (c) Snapshot of glycerine on the hydroxylated
and dry surfaces at 383 K. The distance of glycerine to superficial ions is smaller in
comparison to the tertiary amino alcohols and results in stronger binding.
Adsorption energies were computed in a range of -18 to -55 kcal/mol (Figure 9).
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The magnitude of adsorption can be understood assuming an approximate strength of
O···Ca2+ coordination of -8 kcal/mol, of a hydrogen bond of ~ -4 kcal/mol, as well as
further multipolar interactions (Figure 8).84 An increase in adsorption strength, equivalent
to a decrease in adsorption energy to further below zero, was found in the order TEA <
TIPA, MDIPA < glycerine irrespective of surface type and temperature. The dry surface
at 298 K showed the strongest adsorption and only minor differentiation among the four
compounds. The same surface at 383 K showed reduced adsorption and significant
differences in adsorption energy among the four molecules. Similar trends for all
compounds, although overall 10-30% weaker attraction, were observed on the
hydroxylated surface at 298 K and 383 K. Adsorption on the hydroxylated surface is
reduced at 383 K but remains nevertheless in a substantial range of -18 to -37 kcal/mol.
In particular, adsorption of TEA and TIPA decreases considerably when the temperature
rises from 298 K to 383 K while the values are similar for MDIPA and glycerine. The
stronger temperature dependence of adsorption of the tertiary amine alcohols TEA and
TIPA may be associated with the release of conformation restraints in the bound state at
higher temperature in contrast to less conformation restraints for the near-linear flexible
MDIPA and glycerol molecules at either temperature. The results also show clearly that
the adsorption energy depends on surface-molecule interactions and does not correlate
with the volatility of the organic liquids. The volatility depends on molecule-molecule
interactions only and boiling points of 335.4 ºC, 306 ºC, 248 ºC and 290 ºC for TEA,
TIPA, MDIPA, and glycerine84 do not correlate with the order of adsorption energies.
Adsorption energies expressed per unit mass, instead of per mole, indicate even stronger
adsorption of glycerine and reduce differences between chemically similar TEA and TIPA
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(Figure S1).
0
-20
-40
-60
-80
-100 Hydrox. C
3S at 298 K
Hydrox. C3S at 383 K
Dry C3S at 298 K
Dry C3S at 383 K
Adsorption energy (kcal/mol)
TEA TIPA MDIPA Glycerine
Figure 9. Computed adsorption energy of TEA, TIPA, MDIPA, and glycerine on
hydroxylated and dry (040) surfaces of tricalcium silicate. Adsorption is stronger at lower
temperature compared to higher temperature, and also stronger on dry surfaces compared
to hydroxylated surfaces.
4.3. Origin and Prediction of Agglomeration Forces. Agglomeration of particles
due to electrostatic forces plays a key role during grinding of cement clinker in a ball
mill. Strong agglomeration of the particles reduces the efficiency of the ball mill because
part of the energy that would be used to cleave particles is repeatedly used to break up
agglomerates (Figure 10a). Moreover, agglomerating particles also tend to coat the
milling media, reducing the efficiency of shocks by distributing the stresses at impact
over a network of many particles. Finally, agglomeration also affects the efficiency of the
separator. Industrial ball mills are coupled with a cyclone-based separator that selects
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particles fine enough as the product and recycles others at the head of the ball mill
(Figure 10a). The milling process usually occurs at 110 ºC with a separator temperature
of 90 ºC.
Figure 10. Agglomeration of mineral surfaces and the role of adsorbed molecules on the
nanometer scale. (a) The separator mechanism of cement clinker in a ball mill shows the
collection of fine cement particles (upper left corner) while coarse particles or
agglomerates of ground particles are rejected for further grinding until the desired particle
size is reached. (b, c) Snapshots of glycerine molecules confined between cleaved particle
surfaces below monolayer coverage in the top view indicate residual mobility during tens
of nanoseconds (movement of molecules highlighted in purple and blue from b to c). (d)
The surface-bound organic molecules act as a spacer to reduce agglomeration of the
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highly polar surfaces (side view). The interfacial gap between tricalcium silicate surfaces
at monolayer coverage or above lowers agglomeration energies up to 95% in comparison
to cleavage energies. (e, f) The distribution of adsorbed molecules on cleaved surfaces
can vary between equal and one-sided.
We quantified the agglomeration energy through simulation of the buried interfaces,
including neat and hydrated (040) surfaces in the absence and in the presence of organic
capping agents (Figures 6b and 11). As shown in section 3, neat surfaces of C3S tend to
attract each other upon cleavage due to strong Coulomb interactions (Figure 3). This
attraction causes the formation of particle agglomerates (Figure 10a). The energy upon
agglomeration of cleaved surfaces is less than the original cleavage energy (Figure 11)
because rearrangements of superficial ions as part of the cleavage process change the
surface structure. Reversal into a perfect crystal lattice would require a spatial fit between
the cleaved surfaces as well as very high activation barriers to relocate displaced
superficial ions into crystallographic positions. Even if a spatial fit could be achieved, the
activation barriers are not accessible during ordinary temperatures. Agglomeration
energies of locally even, dry surfaces are 450 mJ/m2 at 363 K according to the
computation, which is about 60% less than the original cleavage energy of 1340 mJ/m2.
A further decrease to 240 mJ/m2 agglomeration energy occurs upon hydration, which is
80% less than the initial cleavage energy. The reason for the decrease in surface forces
upon hydration is the diminished strength of superficial Coulomb interactions. The
remaining agglomeration energy is still significant and comparable to the equilibrium
cleavage energy of mica layers in vacuum of 375 mJ/m2.38,87 Actual agglomeration
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energies are likely lower than the equilibrium limit as micrometer-size particles are
irregular and experience no continuous contact area. Therefore, agglomeration energies in
the range 240 to 450 mJ/m2 may be regarded as an upper limit after equilibrium cleavage
of tricalcium silicate surfaces in the absence of organic modification. In principle, the
magnitude of cleavage and agglomeration energies could also be higher in case of
nonequilibrium cleavage with unequal distribution of cations which is, however, beyond
the scope of this work.39,82
The addition of a concentrated solution of molecular modifiers (“grinding aids”)
onto the particles during grinding leads to their dispersion on existing and freshly cleaved
surfaces and further reduces cohesion (Figures 10 and 11). Agglomeration energies for
surface coverage below molecular monolayers (Table 5) are between 110 and 50 mJ/m2
in the order glycerine > TEA > TIPA > MDIPA in comparison to an initial cleavage
energy of 1340 mJ/m2 at 363 K (Figure 11). The reduction in agglomeration energy in
comparison to cleavage energies may thus reach 96%. The trend in computed
agglomeration energies for the grinding aids matches observations in decreasing energy
demand in the ball mill.88 MDIPA and TIPA are the most effective grinding aids
according to both measurements and calculations.
The analysis of simulation results helps establish correlations between molecular
structure and reduction of surface forces. The reduction in agglomeration energy is
caused by specific molecule-surface interactions, including a certain thickness of the
organic layer between a pair of cleaved surfaces as well as the ability of additives to
weaken remaining dipole moments and possible uneven charge balances between the
mineral surfaces (Figure 10).39,76,89 For example, glycerine binds more tightly and
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flexibly to the surface compared to the other molecules (Figures 8 and 9). Adsorption is
stronger but the agglomeration energy of glycerine-covered surfaces is higher than for
TEA, TIPA, and MDIPA, and the effect as a dispersant is accordingly weaker. A sub-
nanometer thickness of the adsorbed organic layer on the cleaved surfaces appears to be
sufficient to eliminate the majority of attractive Coulomb forces between cleaved
surfaces. A critical distance for the reduction of strong Coulomb forces of just under 0.5
nm was also identified for layered silicates with and without surface
modification.39,76,89,90 Larger amounts of grinding aids per surface area could reduce
agglomeration further and lowest values may be expected for multi-layer adsorption
when the surface tension of the surface-adsorbed molecules becomes the limiting factor,
i.e., in a range of 20 to 70 mJ/m2 depending on composition and temperature. The trends
in computed agglomeration energies between two (or multiple) surfaces provide useful
criteria to estimate the energy efficiency of grinding in a ball mill. In contrast, adsorption
energies on isolated surfaces or volatilities of bulk organic liquid show no correlation
with agglomeration energies since they relate to different processes.
In summary, molecular simulations explain the mechanism of organic adsorption
and quantify agglomeration of particle surfaces. The models can also provide specific
guidance for the modification of nanoscale interfaces to lower energy costs in
conjunction with laboratory tests. Follow-up studies may examine in more detail the
influence of specific facets, surface shape, larger superstructures, and nonequilibrium
cleavage on surface forces and dispersion processes.
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0
100
200
300
400
500 HC: Hydroxylated C3S
Agglomeration Energy, mJ/m
2
C3S HC HC-Gly HC-TEA HC-TIPA HC-MDIPA
Figure 11. Computed agglomeration energy of dry and hydroxylated cleaved C3S (040)
surfaces in the absence and in the presence of the molecular grinding aids glycerine, TEA,
TIPA, and MDIPA at 363 K. The reduction in agglomeration energy can be seen.
Table 5. Amount of capping agents for the computation of agglomeration energies on the
hydroxylated tricalcium silicate (040) surface at 363 K.
Dosage
(mg/m2)
Surface Area
(nm2)
No of
molecules
C3S-TIPA 0.21 12.32 8
C3S-TEA 0.20 12.32 10
C3S-MDIPA 0.20 12.32 10
C3S-Gly 0.20 12.32 16
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5. Conclusions
We present force field parameters for tricalcium silicate (C3S) that reproduce atomic-
scale, bulk, and surface properties in quantitative agreement with available laboratory
data and are fully integrated into harmonic force fields for organic and biological
compounds. The models were applied to quantify cleavage energies, anisotropic
mechanical properties, the adsorption of organic additives, as well as the approximate
agglomeration of surfaces in cement particles. The results facilitate fundamental
understanding of the major mineral phase in cement, initial hydration, and cohesive
properties that have remained difficult to access by measurements and contribute to meet
sustainability and durability challenges of cement-based materials.
The force field parameters are the first available to-date and compatible with the
energy expressions of PCFF, COMPASS, AMBER, CHARMM, CVFF, OPLS-AA in
thermodynamic consistency with parameters for organic molecules, biomolecules,
solvents as well as other minerals and metals.9 The average deviation in unit cell
parameters from X-Ray data is less than 0.5%, computed vibrational frequencies agree
with measured IR and Raman spectra within 100 cm-1. Spatially averaged elastic
properties and cleavage energies of different crystal planes are of the same accuracy as
available laboratory data (<10% uncertainty) and provide insight into anisotropies and
particle shape that has remained elusive in measurements. The analysis of more than 20
different (h k l) cleavage planes indicates different surface environments upon cleavage
and initial stages of hydration (h k l) with cleavage energies in a range of 1300 to 1600
mJ/m2 and an equilibrium particle shape of low aspect ratio.
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The model was further employed to investigate adsorption mechanisms of several
organic molecules on hydroxylated and dry surfaces of C3S at room temperature and at
grinding temperatures near 383 K. The mechanism of adsorption of the molecules
involves coordination of Ca2+ ions, hydrogen bonds, and other polar interactions with the
surface. Simulation results show that adsorption is weaker on hydroxylated C3S surfaces
than on dry surfaces and the adsorption strength decreases in the order glycerine >
MDIPA > TIPA ~ TEA. Stronger adsorption (i.e. adsorption energy further below zero)
correlates with more surface interaction but not with lower volatility of the organic liquid
(i.e. higher boiling point) as interactions within the pure liquid are different.
Agglomeration energies between cleaved surfaces with and without adsorbed
alcohols (“grinding aids”) were computed to explain reductions in surface forces and
describe a clear trend in the effectiveness of specific molecules. Surface reconstruction
after cleavage and shielding of Coulomb interactions by the organic modifiers between
cleaved surfaces reduce agglomeration energies by up to 96% compared to the cleavage
energy. The trend in reduction of surface agglomeration was found to be MDIPA > TIPA
> TEA > glycerine below monolayer coverage, in correlation with experimental
observations. The difference is related to the thickness of the organic layer and
differences in binding geometry and mobility, although we also note that calculations of
the agglomeration energy on even surfaces may not be enough to differentiate the
effectiveness in complete detail.
The models presented and evaluated here are a first step towards quantitative
simulation of cement materials from the nanoscale. Further extensions to other cement
phases and reactive models are feasible.
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6. Computational Methods
In this section, details of molecular models, force fields, simulation protocols, data
analysis, and uncertainties are described.
6.1. Models. Models of three-dimensional periodic super-cells of tricalcium silicate
were built using the known X-ray crystal structure of the M3 monoclinic polymorph of
C3S.74 For the optimization of force field parameters, small models and super cells of
2×3×2 unit cells were employed (2.447×2.121×1.8596 nm3). Subsequent tests with larger
cells showed the same accuracy in computed cell parameters, cleavage energies, vibration
spectra, and elastic moduli.
For the calculation of cleavage energies of each (h k l) plane, a customized super
cell was employed in which two coordinate axes define a plane parallel to the desired (h k
l) cleavage plane. This setup simplifies the creation of the surfaces under periodic
boundary conditions (Figure 4). The customized super cells included multiples of the
original unit cell as well as multiples of a rectangular cell with different orientation of the
coordinate system (see Table S2 in the Supporting Information for details). The
rectangular cell is of the same translation symmetry and density as the original unit cell
(see Figure 4a, smallest unit is 1.2185×0.7035×2.5275 nm3).40 Models of unified surfaces
before cleavage were chosen approximately 2.5×2.5 nm2 in lateral dimension and with a
vertical thickness of 6 nm (Table S2). Models of the cleaved (h k l) surfaces were
prepared by dissection of the unified mineral slab at the specified plane assuming a
stoichiometric distribution of cations and anions to minimize local electric fields (Figure
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3b), followed by relaxation of the surfaces (see Figure 3c, section 3.4., and section 6.3.)76
The two surface slabs were of about 3.0 nm thickness after cleavage.
To examine adsorption of organic molecules and agglomeration energies, models of
dry and hydroxylated tricalcium silicate surfaces were prepared from the low energy (040)
cleavage plane using rectangular simulation boxes of 2.437×43×2.527 nm3 size.
Molecular models of the hydroxylated tricalcium silicate surface were built from the dry
(040) surface by hydration of superficial oxide ions to hydroxide (Figure 7). This process
involved the conversion of oxide ions in the top ionic layer to hydroxide and further
stoichiometric addition of hydroxide ions using the graphical user interface91 followed by
relaxation through molecular dynamics. The thickness of individual mineral slabs for the
calculation of adsorption energies was chosen about 3 nm and the box height was
increased to 43 nm normal to the surface to avoid residual interactions of ionic species
with vertical periodic images (Figure 6a,b). The surface coverage for the calculation of
adsorption energies was two molecules per surface, leading to negligible interactions
between the two molecules upon adsorption and increased accuracy of the computed
adsorption energy per molecule. For the calculation of agglomeration energies, two
mineral slabs of about 3 nm thickness were employed in configurations together and
separated by 20 nm (Figure 6c,d,e). Organic additives were initially placed within 3 to 5
Å on one or both inner surfaces at a given surface coverage to investigate adsorption and
agglomeration energies, respectively. The surface coverage in the simulation of
agglomeration energies was chosen according to the typical dosage in cement plants,
which is 500 g solution per ton of cement with a concentration of 40% organic additive
by mass. We assumed a specific surface area of cement particles of 1.0 m2/g determined
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by the BET method.92 Alternatively, the specific surface area of cement is also often
measured with the empirical method of Blaine, which yields substantially lower values,
typically around 0.3 m2/g (see additional details in section S2 in the Supporting
Information). The BET surface coverage corresponds to an incomplete molecular
monolayer of about 70% surface coverage (Table 5).
Molecular models of C3S, the organic molecules TIPA, TEA, MDIPA, glycerine
(Scheme 1), and inorganic-organic structures were constructed using the graphical
interfaces of Cerius2 and Materials Studio.91
6.2. Force Field. The optimization of force field parameters for tricalcium silicate
was carried out using the functional form of PCFF. Equivalent parameter sets for the
energy expressions CVFF, OPLS-AA, CHARMM, and AMBER were obtained by
changes in LJ parameters and renewed evaluation using the functional forms of CVFF
and CHARMM.9 The analysis of adsorption of organic additives on tricalcium silicate
surfaces and of agglomeration energies was carried out using the C3S-PCFF force field.
6.3. Simulation Details and Analysis. The optimization of force field parameters
involved several hundred molecular mechanics minimizations and molecular dynamics
(MD) simulations using the Discover program.91 Final testing of the crystal structure and
cell parameters was carried out by MD simulations in the isothermal-isobaric (NPT)
ensemble under standard pressure (0.0001 GPa) and temperature (298.15 K) using the
Andersen93 thermostat, Parrinello-Rahman94 pressure control, a time step of 0.5 fs
(increases precision of pressure control compared to a time step of 1 fs), a spherical
cutoff of van der Waals interactions at 1.2 nm, and Ewald summation of Coulomb
interactions with an accuracy of 10-5 kcal/mol. Simulation times of 300 ps were sufficient
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to sample average crystal lattice parameters (a, b, c, α, β, γ), and tests over tens of
nanoseconds showed no changes.
The computation of vibration spectra was carried out multiple times using different
parameter sets and functional forms. Each computation proceeded in two steps. First, MD
simulation of the equilibrium crystal structure was carried out in the NPT ensemble for 5
ps using a time step of 1 fs and collection of snapshots every 1 fs. Second, the vibration
spectrum (superposition of IR and Raman spectra) was obtained as a Fourier transform of
the velocity autocorrelation function of all atoms of this trajectory.38,91
The calculation of elastic properties involved MD simulations of a pre-equilibrated
tricalcium silicate super cell under standard conditions in the NPT ensemble under a set
of applied triaxial and uniaxial stress tensors, using a time step of 0.5 fs and an accuracy
of 10-4 kcal/mol for the Ewald summation of Coulomb interactions. The duration of
individual simulations was 20 ps for initial equilibration followed by 80 ps for recording
average stress, cell parameters, and thermodynamic data. Longer simulation times had
negligible influence on the results. The bulk modulus K was obtained using a series of
simulations with gradually increasing triaxial stress and monitoring of the relative
decrease in box volume . The triaxial stress was varied from 0.1 to 1.5 GPa and
plotted versus to compute the bulk modulus as an average slope:
. (3)
Young’s moduli Ex , Ey , Ez in x, y, and z directions were similarly computed using a
series of gradually increasing uniaxial stress ( , , ) and standard pressure in
the other directions. The uniaxial stress was varied from 0.1 to 1.5 GPa and plotted versus
σ
VV /∂ σ
VV /∂
VVK∂∂
=σ
σ xxσ yy σ zz
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the corresponding uniaxial strains ( , , ) to calculate the Young’s moduli as an
average slope:
, , (4)
The Poisson ratios were computed from the same set of simulations under uniaxial
stress in direction j using the average ratio of strains to . For example,
was obtained from the average expansion strain of the super cell in
the x direction in relation to the compressive strain in the y direction under uniaxial
compressive stress .
The cleavage energy39,76 of each (h k l) facet was computed as a difference in
average energy of two cleaved surfaces in equilibrium (Figure 3c) and the corresponding
homogeneous mineral slab (Figure 3a):
(5)
The procedure involved three steps. First, the equilibrium distribution of cations and
anions on the surfaces of the cleaved and unified mineral slabs was determined by a
series of temperature gradient molecular dynamics simulations in the NVT ensemble
(relaxation process from Figure 3b to Figure 3c).76 This procedure involved coordinate
constraints on all mineral atoms below a flexible top layer of ionic moieties on the
mineral surfaces and a gradient from high (10000 K) to low (298 K) temperature during
10-30 ps MD. The configuration of lowest energy was confirmed for each cleaved (h k l)
surface by convergence of different initial cation distributions to the same final
configuration in the course of temperature gradient relaxation and then chosen for
xxεyyε zzε
Ex = ∂σ xx /∂εxx yyyyyE εσ ∂∂= / zzzzzE εσ ∂∂= /
vij
iiε jjε
yyxxxyv εε /−= xxε
yyε
σ yy
A
EEE
togetherseparated
cleavage2
−=
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subsequent calculations (see details in ref. 76). Second, single point energies for a series
of separations of the two cleaved surfaces were determined to estimate the dependence of
the cleavage energy over longer distances (5, 10, 20, 50 nm), which was small but not
negligible. Third, a separated configuration with 10 nm distance between the two
equilibrated mineral slabs of ~3 nm thickness (Figure 3c), as well as a homogeneous
mineral slab of ~6 nm thickness were subjected to 500 ps MD simulation in the NVT
ensemble with Ewald summation of Coulomb interactions of high accuracy (10-6
kcal/mol). The first 200 ps served initial equilibration and the latter 300 ps were
employed to record energies for the calculation of average energies and
(eq 5). Standard deviations were determined from block averages over portions of the
equilibrium trajectory as well as from repeated calculations with slightly different initial
ion distributions on the surfaces close to the equilibrium distribution.
The equilibrium crystal shape (Figure 5) was estimated from the direction-
dependent cleavage energies (Table 4) in a normal vector construction using the
Wulffman program.95
The computation of adsorption energy of organic molecules on the dry and
hydroxylated C3S surfaces comprised MD simulations in the NVT ensemble at
temperatures of 298 K and 383 K. For each molecule at a given temperature, two
simulations were carried out for the molecules 20 nm apart from the surface (isolated
from each other) and adsorbed on the surface (Figure 6 a,b).96 Simulation times were 4 ns
with a time step of 1 fs, of which the first 2 ns were used for equilibration and the
remaining 2 ns for collection of thermodynamic data and snapshots every 400 fs.
Simulations were repeated several times with different initial start structures to obtain
Eseparate Etogether
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average energies and as well as associated standard deviations. The adsorption
energy varied within 1 to 2 kcal/mol per molecule depending on the position on the
surface.
The calculation of agglomeration energies involved NVT molecular dynamics
simulation at 363 K using three different model setups of same total dimension and
composition (Figure 6c,d,e). A total simulation time of 3 ns was chosen for each system,
including 400 ps initial equilibration at 363.15 K temperature, 200 ps annealing at 600 K,
800 ps further equilibration at 363.15 K, and 1 ns for recording thermodynamic quantities
and snapshots every 300 fs at 363.15 K. Annealing at 600 K was necessary to identify the
global energy minimum of the molecules confined between the two highly polar surfaces
(Figure 6d). Without annealing, divergent local minima of higher energy were commonly
found from one simulation to another. The agglomeration energy was calculated as
132
2E
EEEagg −
+= , whereby 32 EE = in the absence of organic molecules (Figure 6).
In the presence of grinding aids, the assumption of an arithmetic mean of E2 and E3 for
the separated state rather than 12 EEEagg −= may be more realistic, however, results
differ only moderately. Standard deviations in computed agglomeration energies were
determined from block averages over different portions of equilibrium trajectories as well
as from repeated calculations with different initial arrangements of the molecules on the
surfaces. The program LAMMPS was employed for most long molecular dynamics
simulations97 in addition to Discover.91
6.4. Limitations. While the models provide insight into the most important mineral
phase of cement, a number of practical and theoretical limitations provide ground for
EcloseE far
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further study. Chemically pure C3S is a simplification of alite, which contains defects by
Mg, Al, and Fe in the low percent range that could be described by cation exchange (Ca2+
→ Mg2+) and Si → (Al, Fe) defects analogous to layered silicates.37,38 C3S is also only
one of the phases present in cement and accurate simulations of other phases are
possible.9,47 Moreover, the assumption of even surfaces is a first order simplification on
the scale of nanometers. The influence of other surface topologies onto cleavage,
adsorption of organic molecules, and agglomeration can be further studied using the
proposed models as well as in laboratory as techniques and data become available.
Some residual uncertainty arises also from the accuracy of the force field. The
reliability of the force field includes minor uncertainties in atomic charges of ±0.1e and
possible alternative combinations of nonbond parameters for the mineral. Also,
parameters for organic molecules differ slightly from one force field to another, e.g.,
PCFF, COMPASS, CHARMM, AMBER, CVFF, or OPLS-AA parameters.
A notable limitation is the difficulty to simulate chemical reactions such as
hydration. The direct simulation of reactions may become possible through extension of
the straightforward and thermodynamically consistent force field presented here with
appropriate Morse potentials or other reactive potentials with an interpretable number of
additional parameters. The overall accuracy of computed cleavage, adsorption, and
agglomeration energy is estimated to be about ±10% compared to available experimental
measurements.
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Acknowledgements
We acknowledge support by Sika Technology AG, the ETH Zurich Foundation, the
National Science Foundation (DMR 0955071), the University of Akron, and the Swiss
Commission for Technological Innovation (KTI 13703.1 PFFLR-IW). We are also
grateful for the allocation of computational resources at the Ohio Supercomputing Center.
Supporting Information Available: Details of the parameter derivation, calculation of
the surface coverage, adsorption energies in kcal/g, and choice of super cells for
individual (h k l) cleavage planes. This material is available free of charge at
http://www.acs.org.
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