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2 7 WQ Fiesta
including XR4
Repair Manual
Registered at the National Library,
Canberra, ACT Australia
ISBN
1 921 140 151
Set)
ISBN
1 921 140 16X
Volume
1
ISBN 1 921 140 178 Volume2
ISBN
1 921 140 186
Volume
3
2 7 Ford Motor Company of Australia Ltd.
Registered Office: CA MPBELLFIELD, VICTORIA
A.B.N.
30 004 116 223
Reproduction in whole or in part
is
prohibited without
written approval.
PRINTED IN AUSTRALIA. May
2007
CONTENTS
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2006 0 Fiesta
Workshop
Manual
Table
of
ontents
GROUP General lnformation
Service lnformation
General lnformation
Identification Codes
Jacking and Lifting
Noise, Vibration and
Harshness
Suspension
Suspension System General
lnformation
Front Suspension
Rear Suspension
Wheels and Tires
Driveline
Front Drive Halfshafts
Brake System
Brake System General
Information
Drum Brake
Front Disc Brake
Rear Disc Brake
Parking Brake and Actuation
Hydraulic Brake Actuation
Power Brake Actuation
Anti-Lock Control
Anti-Lock Control Traction
Control
Anti-Lock Control Stability
Assist
Steering System
Steering System General
lnformation
Power Steering
Steering Linkage
Steering Column
Steering Column Switches
Engine
Engine System General
lnformation
Engine 1.25L Duratec-16V
Sigma)/l.4L Duratec-16V
Sigma)/l.GL Duratec-I6V
Sigma)
Engine 2.OL Duratec-HE
MI41Engine Cooling 1.3L Duratec-8V
Rocam)/l.25L Duratec-16V
Sigma)/l.4L Duratec-16V
Sigma)/l .6L Duratec-16V
Sigma)
Engine Cooling 2.OL Duratec-HE
MI41
Fuel Charging and Controls 1.25L
Duratec-16V Sigma)/l.4L
Duratec-16V Sigma)/l.GL
Duratec-16V Sigma)
Fuel Charging and Controls 2.OL
Duratec-HE M14)
Accessory Drive
Starting System
Engine lgnition
Engine Ignition 2.OL Duratec-HE
M14)
Engine Emission Control 1.3L
Duratec-8V Rocam)/l.25L
Duratec-16V Sigma)/l.4L
Duratec-16V Sigma)/l .6L
Duratec-16V Sigma)
Engine Emission Control 2.OL
Duratec-HE M14)
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Intake Air Distribution and
Filtering
303-12
Evaporative Emissions 303-13
Electronic Engine Controls 303-14
Automatic Transmission/Transaxle
Automatic TransmissionlTransaxle
Vehicles With: 4-Speed Automatic
Transmission AW81-40) 307-01
TransmissionlTransaxle Cooling
Vehicles With: 4-Speed Automatic
Transmission AW81-40) 307-02
Automatic TransmissionlTransaxle
External Controls Vehicles With:
4-Speed Automatic Transmission
AW8 1 40) 307-05
Manual Transmissionrrransaxle Clutch and
Transfer Case
Manual TransmissionlTransaxle and
Clutch General Information 308-00
Clutch 308-0 1
Clutch Controls 308-02
Manual
Transmission/Transaxle 308-03
Manual TransmissionlTransaxle
External Controls 308-06
Exhaust System
Exhaust System 309-00
Fuel System
Fuel System General
Information 310-00
Fuel Tank and Lines
310-01
Acceleration Control 3L Duratec-8V
Rocam)ll.25L Duratec-I 6V
Instrumentation and Warning Systems
lnstrument Cluster and Panel
Illumination 413-00
Instrument Cluster 413-01
Horn 413-06
lnformation and Message
Center 413-08
Warning Devices 13-09
Parking Aid 41 3-1 3
Battery and Charging System
Charging System General
Information 4 14-00
Battery, Mounting and Cables 414-01
Generator and Regulator 414-02
lnformation and Entertainment Systems
lnformation and Entertainment System
General Information 415-00
Audio Unit 415-01
Antenna 415-02
Lighting
Exterior Lighting 41 7-01
Interior Lighting 4 17-02
Electrical Distribution
Module Communications
j
Network 418-00
Module Configuration 418-01
Electronic Feature Group
Anti-Theft Active 419-01A
Anti-Theft Passive
419-01 B
Cellular Phone 419-08
Multifunction Electronic
Modules 419-10
Climate Control System
Climate Control System General
Information
Air Distribution and Filtering
Heating and Ventilation
Air Conditioning
Control Components
Sigma)ll.4L Duratec-I 6V
lnterior Trim and
Ornamentation
Exterior Trim and
Ornamentation
Rear View Mirrors
Seating
Glass, Frames and
Mechanisms
Sigma)/l .6L Duratec-16V
Instrument Panel and Console 501 12
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GROUP 5 Body and Paint
Sigma) 3 10-02A
Acceleration Control 2.OL Duratec-HE
Body and Paint
M14) 310-028 Body System General
Information 501 00
GROUP Electrical
Front End Body Panels 50 1 02
Body Closures 50 1 03
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Handles, Locks, Latches and Entry
Systems 501-14
Wipers and Washers 501-16
Bumpers 501-19
Safety Belt System
50
20A
Supplemental Restraint
System 501 20B
Body Repairs General
Information 501 25
Body Repairs - Vehicle Spec ific
lnforma tion and Tolerance
Checks 501 26
To the best of ou r knowledge, the illustrations,
techn ical information, data and descriptions in
this issue were correct at the time o f going to
print. The right to change prices, specifications,
equipment and maintenance instructions at
any time w ithout notice is reserved as part of
FORD policy of continuous development and
improvem ent for the benefit of our customers.
No part of this publication may be reproduced,
stored in a data processing system or
transmitted in any form, e lectronic, mechanical,
photocopy, recording, translation or by any
other m eans without prior permission of
Ford-Werke Aktiengesellschaft. No liab ility can
be accepted for any inaccuracies in this
publica tion, although every possible care has
been taken to m ake it as complete and
accu rate as poss ible.
Copyright
FORD-WERKE A KTIENGESELLSCHAFT
Service training programs D-FIGT-1
Printed in Germany rewi druckhaus, Wissen
Printed on environmentally friendly
chlorine-free paper. GB)
Front End Sheet Metal Repa irs
50 1 27
Roof Sheet M etal Repairs
50 1 28
Side Panel Sheet Metal
Repairs 501 29
Rear End Sheet Metal Repairs
501 30
Paint
-
General Information
501 36
rame and Mounting
Uni-Body, Subframe and Mounting
System 502-00
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ROUP
eneral Information
SECTION TITLE PAGE
Service nformation
General Information 00-00
Identification Codes 100-01
Jacking and Lifting 00-02
Noise Vibration and Harshness 00-04
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GROUP
Chassis
SECTION TITLE
PAGE
Suspension
Suspension System eneral Information 04 00
ront Suspension . 2 0 10
ear Suspension .204.02
heels and Tires 204 04
Driveline
Front Drive Halfshafts 05 04
rake System
Brake System eneral Information 06 00
rum Brake .206.02
Front Disc Brake 06 03
Rear Disc Brake 206 04
Parking Brake and Actuation 06 05
Hydraulic Brake Actuation 06 06
Power Brake Actuation 06 07
n i Lock Control
.20 6.09A
Anti Lock Control raction Control 06 09B
Anti Lock Control tability Assist 06 09C
Steering System
teering System eneral Information
.211.00
ower Steering 21 02
teering Linkage 21 03
Steering Column
11 04
Steering Column Switches 11 05
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