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FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module...

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TECHNICAL ASSISTANCE 714-848-5515 INSTALLATION INSTRUCTIONS FOR FORD PERFORMANCE MODULE JET Performance Products 17491 Apex Circle Huntington Beach, CA 92647 Phone: (714) 848-5515 • Fax: (714) 847-6290
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Page 1: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

TECHNICAL ASSISTANCE 714-848-5515

INSTALLATION INSTRUCTIONS FOR

FORDPERFORMANCE

MODULE

JET Performance Products17491 Apex Circle

Huntington Beach, CA 92647Phone: (714) 848-5515 • Fax: (714) 847-6290

Page 2: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

Information about your...

The Jet Performance Module is designed to

enhance the performance and driveability of your

vehicle. By optimizing the air/fuel ratio, ignition advance

and various other parameters, the Jet Module retunes

your engine for maximum performance.

The use of premium fuel (91 octane or higher)

is recommended for maximum results. Lower

octane fuels may be used, but could result in lower

performance gains. JET Performance strongly

recommends the use of premium fuel when towing.

PERFORMANCE

MODULE

1

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2

HOW TO USE THIS INSTALLATION GUIDE1. Go to the chart below and look up your vehicle on

the ECU Location Chart.

#1= Behind the passenger kick panel.

#2= Under hood on drivers side

#3= Driver's side kick panel, behind emergency brake

#4= Under hood, near top of firewall, near

passenger side

#5= Passenger side above kick panel

#6= Under dash on drivers side, inside plastic sleeve

#7= Back firewall door

#8= Behind panel below steering column

YEAR MODEL LOCATION87 - 04 Mustang #104 & up Mustang see page 1489 - 03 Cougar, T-Bird #194 & up Crown Victoria #887 - 94 Bronco II, Explorer #195 - 02 Explorer #403 & up Explorer see page 987 - 92 Ranger #193 - 95 Ranger #296 & up Ranger #493 - 98 E Series Van #689 - 04 Taurus #787 - 96 F150, 250, 350 #397 - 03 F150, Expedition #504 & up F150 see page 1194 - 97 F250 - 350 Diesel #397 & up F250, 350 #698 - 03 F250 - 350 Diesel #6 See page 8

2. Remove negative battery cable.

3. Remove any covers (kick panels, etc.).

*

***

*

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3

4. Remove the ECU mounting bracket screw andpull the ECU out of it's bracket.

5. On the rear of the ECU remove the warrantysticker or plastic cap to expose the connector.

IMPORTANT: It is necessary to clean theprotective coating off of the circuit boardconnection on the factory computer. Using thesupplied cleaning pad, gently rub back andforth over the circuit board to remove all ofthe coating (see pictures). You MUSTclean both sides of the circuit board for themodule to get a proper contact. Remove anyflakes of coating left from cleaning.

If the vehicle does not start or anywarning lamps stay on after installing themodule, reclean the circuit board and removeany residual coating from inside the connector on the JET module.

6. Plug the JET Module onto the exposed connector(see pages 4-7 for pictured instructions.)

IMPORTANT: When installing the module onto theconnector, care should be taken NOT to FORCEthe module inside the computer. Damage to yourcomputer could result.

7. To prevent the module from working loose - usethe provided mounting strip and tape over themodule to hold it on the ECU.

8. Reinstall the ECU, bracket and any panels backin their original location.

9. Reconnect the negative battery cable.10.Start the vehicle - verify that the service engine

light is NOT on and that the idle RPM is normal.If NOT, turn OFF the engine. Verify all theinstallation proceedures.

Page 5: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

Clean Both Sides!

Module A Photo Instructions

Step 1

Step 2

Step 3

4

Clean both sides

of connector.

Plug Jet Module

onto connector.

Make sure the

module is seated

all the way down.

Page 6: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

Module A Photo Instructions

(Continued)

Step 4

Step 5

5

Attach the

module with the

supplied sticker.

Finished!

Page 7: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

Clean Both Sides!

Module B Photo Instructions

6

Step 1

Step 2

Step 3

Clean both sides

of connector.

Plug Jet Module

onto connector.

Make sure the

module is seated

all the way down.

Page 8: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

Module B Photo Instructions

(Continued)

7

Step 4

Step 5

Attach the

module with the

supplied sticker.

Finished!

Page 9: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

ATTENTION RANGER ANDEXPLORER OWNERS

On some 1995 thru 2005 models, it maybe necessary to remove the ECM stop bracketlocated directly behind your stock ECM. Thisbracket is put in by the factory for assemblyreasons. It will not affect the vehicle by removingit.

This can be done by using a flatheadscrewdriver and a hammer. Gently tap thecorners of the stop bracket. This simpleprocedure will allow the ECM to stay in its stockposition with the JET Power Tech Moduleattached.

BACK OF ECM BRACKET

KNOCK OUT

4444 4

44444

8

Page 10: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

1. Disconnect negative battery cable.

2. Locate the stock ECM (see chart below).

INSTALLATION INSTRUCTIONS

FOR 2003-UP

FORD EXPLORER/MOUNTAINEER

4.0L

2003 - UP Explorer/Mountaineer 1

#1= Under hood passenger side on firewall

9

3. Remove the stock wiring harness as in photo #1

4. Install the JET Module using the center bolt to

install it to the ECM (photo 2)

5. Reinstall all factory wiring harness into the Jet

Module and computer. (As in photo #3)

6. Reconnect battery cable.

7. Start the vehicle. Verify that the "service engine"

light IS NOT ON. Go drive the vehicle for a few

miles and verify everything is working properly.

8. In the event that you have a problem go to the

troubleshooting guide on page 20.

Page 11: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

Photo #1

Photo #2

Photo #3

10

Page 12: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

INSTALLATION INSTRUCTIONS

FOR 2004-UP F150

1. Remove the negative side terminal from the

battery.

2. Locate your vehicles computer. It is located

under the hood in the engine compartment on

the passenger side firewall (see photo 2)

3. On your vehicles computer you will find 3

wiring harnesses, looking at the computer with

all three plugs facing you. Unplug the harness

on the left by pulling back on the gray release

bar. The module will back out of the computer

and can be easily removed (see photo 3).

11

PHOTO 2

PHOTO 3

Page 13: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

4. Place the JET Power Control Module with the

release tab on top and gently push the

module into the computer while keeping the

release tab slightly raised until the module

seats and the release tab is over and behind

the lock tab (see photo 4).

5. Reinstall the factory wiring harness into the

JET Performance Module and push it in

firmly to ensure it has good contact and is

seated all the way down (see photo 5).

PHOTO 4

PHOTO 5

12

Page 14: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

8. Push the grey handle toward the PCM to

lock it to the JET Performance Module.

NOTE: The handle will not lock unless

the factory wiring harness is seated in

the JET Module all the way

(see photo 6).

PHOTO 6

13

7. Reconnect the negative side battery terminal and

start the vehicle. Be sure there are no engine

warning lamps illuminated. If you do have an

engine warning light or other problems, recheck the

installation. If the problems persist, contact the

JET Performance technical support department.

Page 15: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

1. Disconnect negative battery cable (see

photo 1).

2. Locate the stock PCM. It is located under

the hood on the passengers side and

mounted next to the fuse box to the left of

the upper radiator hose (see photo 2).

14

PHOTO 1

PHOTO 2

PCM

44444

INSTALLATION INSTRUCTIONS

FOR 2005-UP FORD MUSTANG

Page 16: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

3. Locate the lower connector on the PCM,

the one located closest to the ground (see

photo 3).

4. Unplug the lower connector by pulling back

on the grey handle of the connector. This

will unlock and push the connector out of

the PCM (see photos 4 & 5).

PHOTO 3

PHOTO 4

15

CONNECTOR%

Page 17: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

5. Plug the JET Performance Module into the

connector as shown. Make sure you seat

the module all the way down until the lock

engages (see photos 6 & 7).

PHOTO 5

16

PHOTO 6

Page 18: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

PHOTO 7

6. In order to reinstall the harness it is

necessary to temporarily remove the

harness retainer from its bracket as

shown (see photo 8).

17

PHOTO 8

Page 19: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

7. Reinstall the factory wiring harness into the

JET Performance Module and push it in

firmly to ensure it has good contact and is

seated all the way down (see photo 9).

18

PHOTO 9

8. Push the grey handle toward the PCM to

lock it to the JET Performance Module.

NOTE: The handle will not lock unless

the factory wiring harness is seated in

the JET Module all the way

(see photo 10).

PHOTO10

Page 20: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

9. Reinstall the wiring harness retainer that

you removed previously (see photo 11).

10. Reinstall the negative battery cable.

11. Start the vehicle and verify that the

SERVICE ENGINE LIGHT IS NOT ON.

12. That's It! Installation is complete.

13. If you have any installation questions,

please see our trouble shooting guide or

contact JET Performance Technical

support department from 8AM to 5PM

Monday through Friday Pacific Standard

Time and one of our technicians will be

happy to help.

19

PHOTO 11

Page 21: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

TROUBLESHOOTING GUIDE...

Most computer or module problems are due

to poor electrical contacts. If you have a problem, try

the following:

1. Disconnect the negative battery cable, unplug

the factory harness and the Jet Module.

2. Inspect both the factory parts and Jet Module for

any bent or broken pins, dirt or contamination. Fix

any minor problems you find.

3. Reinstall the module, harness, battery cable and

recheck for the service engine light or any

drivability problems.

4. If the problem still exists...

Contact the Jet Technical Department

at (714) 848-5515

If these fail to correct your problem - DO NOT

CONTACT THE DISTRIBUTOR YOU PURCHASED IT

FROM OR GO BACK TO THE CAR/TRUCK DEALER -

CALL THE JET TECH LINE AT

(714) 848-5515.

20

Page 22: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

21

ASK ABOUT OTHER JET PRODUCTS

FOR YOUR CAR OR TRUCK

• T.B.I SPACERS

• POWR-FLO AIR INTAKE SYSTEMS

• PERFORMANCE PROGRAMMER

• MASS AIR SENSORS

• JET POWER SHIFT

Page 23: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

Limited Warranty JET Performance Products warrants Chips and Modules to be free from de-fects in material and workmanship under normal use and if properly installed.This limited lifetime warranty is to the original purchaser for as long as he or sheowns the vehicle on which the product was originally installed, provided all infor-mation requested is furnished. If found to be defective as mentioned above, itwill be replaced or repaired at the sole discretion of JET if returned prepaidalong with proof of date of purchase. All other products and services performed by JET are warranted in defects inmaterial and workmanship for a period of 6 months from date of purchase. Thiswarranty is to the original purchaser for as long as he or she owns the vehicle onwhich the product was originally installed. Repair, Replacement, or Creditwill be based on the date of purchase. Costs for labor are specifically excludedand are the sole responsibility of the purchaser. This warranty does not apply to Custom Programming or any productincorrectly installed, modified by the purchaser, or to any product that hasbeen subjected to misuse, negligence or accident. To obtain warranty service and Return Authorization Number, contact ourCustomer Service Department at 714-848-5515 between 8 am and 5 pmPacific Standard Time, Monday through Friday Defective Products may be brought or sent prepaid (with Return Number) toJET Performance Products, 17491 Apex Circle, Huntington Beach, CA 92647.

WHAT TO DO BEFORE

TAKING YOUR VEHICLE

IN FOR SERVICEIf a problem occurs that may require you to take

your vehicle to a mechanic or dealership for service, first removethe JET Performance Chip or Module and reinstall back to stock.If the problem disappears when you remove the JETPerformance Product, call JET and we will troubleshoot theproduct. However, if returning to stock does not cure yourproblem, there is nothing wrong with your JET PerformanceProduct and you will need to have your vehicle serviced.

Anytime a diagnostic machine is to be used, thevehicle must be back to stock. Diagnostic machines expect tofind the original stock program and often cannot correctly ana-lyze the problem if other devices are installed. Failure to rein-stall your system back to stock can result in unnecessary andcostly repairs not covered by JET. Before you have any workdone on the vehicle that you feel may have been related to theJET Performance Chip or Module, please call JET at 714-848-5515.

22

Page 24: FORD PERFORMANCE MODULE - jegs.com · 19 PHOTO 11. TROUBLESHOOTING GUIDE... Most computer or module problems are due to poor electrical contacts. ... Inspect both the factory parts

COLOR CODE GREEN

78601-80530

CONBR

Consumer Bill of Rights

TThe designation is:

Place this card in the glove box along with

the vehicle registration and/or warranty

The information shown below is provided for future reference

Jet Powertech Performance ProductThe product for which this document was issued is emis-

sion-sensitive and is subject to certain federal and state

regulations; the manufacturer has assigned an identifica-

tion color code designating its intended use.

The product accompanying this document has been

guaranteed a California Air Resources Board (ARB)

exemption, an "EO" number, or is a direct or consolidated

replacement part. It is 50-state legal, per the manufacturer's

application guide.

The installation and use of the product does not void the new-

vehicle warranty nor should it be cause for the vehicle to fail an

emissions test. Notify the product manufacturer if either of

these situations occur. If you are unable to adequately resolve

either situation with the vehicle manufacturer, you may contact

the Environmental Protection Agency (EPA) at 202-233-9040,

if the vehicle manufacturer fails to honor emission-warranty

claims, or the Federal Trade Commission (FTC) at 202-326-

3128, if federal protection is denied.

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