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Forging and casting products for energy and industry … · Forging and casting products for energy...

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Forging and casting products for energy and industry markets
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Page 1: Forging and casting products for energy and industry … · Forging and casting products for energy and ... Manoir Industries has always based its growth on quality service and on

Forging and casting products for energy and industry markets

Page 2: Forging and casting products for energy and industry … · Forging and casting products for energy and ... Manoir Industries has always based its growth on quality service and on

1) Valve and Pump cast components 2) Parts for steel industry furnaces 3) Parts for defense markets

4) Centrifuged tubes for industry

5) Forged parts for the civil engineering market

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Page 3: Forging and casting products for energy and industry … · Forging and casting products for energy and ... Manoir Industries has always based its growth on quality service and on

One hundred years of know-how

Casting and forging plants

Conception and engineering

Since 1917, Manoir Industries has always based its growth on quality service and on highly innovative strategies. Thanks to its skilled and experienced teams, as well as its strong investments, Manoir supplies its customers with forged and cast technical components from conception to delivery of raw or ready-to-assemble machined parts.

Manoir Industries has been developing and manufacturing a large range of high and low temperature and corrosion- resistant alloys for strength and reliability satisfying the most demanding casting markets such as oil & gas, chemical, petrochemical, paper, steel and defense… In its closed-die and open-die workshops, Manoir processes all alloy types including steel, carbon, stainless steel, aluminum and titanium for the oil & gas, civil engineering, energy, aerospace, defense and marine markets.

Manoir Industries plants dedicated to forging and casting have well-equipped facilities and offer heat treatment, welding, machining and integrated inspections. Manoir is your preferred technical partner in manufacturing parts of all sizes and various morphologies.

Successful and up-to-date equipment are key factors to better serve our markets. The design department intervenes at the conception phase with CAD tools (Catia, Autocad…) and numerical simulation (Procast) software to model the melting and cooling of cast components. Similar processes are used in forging plants to simulate the shaping of alloys during the forging operation.

Page 4: Forging and casting products for energy and industry … · Forging and casting products for energy and ... Manoir Industries has always based its growth on quality service and on

Reliable and proven services

Casting workshops

Forging workshops

Tooling equipment meet Manoir customer requirements

For the production of steel parts moulded by static casting or centrifugation, Manoir Pîtres has electric arc furnaces from 10 t to 15 t, induction furnaces from 100 kg to 1.5 t, and AOD converters from 8 t to 27 t.

Having automated, semi-automated and hand casting workshops for a large weight range of 1kg to 12 t, Manoir Pîtres centrifuge, tubes of up to 1,600 mm in diameter with its shell park.

Our closed-die and extrusion workshops are well-equipped with hammers, and hydraulic and mechanical presses dedicated to the production of steel parts of up to 1,500 kg. The open-die forging plant has hydraulic presses and a ring rolling mill (2.5 m diameter rings) to forge components with a maximum final weight of 7 t in steel or light alloys.

Each Manoir plant has state-of-the-art tooling equipment to transform alloys, some of them complex because of their mechanical or chemical properties. Towers, milling equipment, numerical boring devices, machining centers meet Manoir customer requirements for rough shapes or ready-to-assemble machined parts.

Page 5: Forging and casting products for energy and industry … · Forging and casting products for energy and ... Manoir Industries has always based its growth on quality service and on

Quality inspections Manoir Industries laboratories are equipped with all the necessary and up-to-date control means to characterize metallurgical, mechanical and physical properties of its manufactured components with tests for: tensile strength, impact, Jominy, creep, spectrometry, and corrosion including micro and macrography tests…

Throughout the manufacturing process, parts are checked to ensure the perfect conformity of customer specifications. Manoir is equipped with all non-destructive control equipment: dimensional, magnetoscopic, gammagraphic (Gamma sources, cobalt, iridium) with a linear accelerator, by ultrasonic and by liquid penetrant tests…

Each Manoir Industries quality assurance department rigorously guarantees the performance and the reliability of its processes.

All Manoir Industries plants are ISO-certified 9001 version 2008, and for the two forging plants, Lloyds, ABS, and for Custines open-die forging plant EN 9100 version 2009 (for the aerospace market). Manoir Pîtres is qualified Norsok, Lloyds, ABS, NKK, KGS.

Page 6: Forging and casting products for energy and industry … · Forging and casting products for energy and ... Manoir Industries has always based its growth on quality service and on

www.manoir.eu.com

Manoir YantaiZhichu South Road, Zhifu district, YantaiTel. 6851895, 6851881Fax 6851895

Manoir Custines54670 Custines – FranceTel.+33 3 83 49 49 49Fax +33 3 83 49 49 80

Manoir Pîtres12 Rue des Ardennes – BP 8401 – Pîtres27108 Val de Reuil Cedex – FranceTel.+33 2 32 48 72 00Fax +33 2 32 49 57 26

Manoir BouzonvilleRoute de Guerstling – BP 1157320 Bouzonville – FranceTel.+33 3 87 39 78 78Fax +33 3 87 39 78 92

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