1 Read and follow all safety statements and assembly instructions before attempting to mount or operate vehicle with cab installed. The resulting noise levels when using this product will exceed OSHA standards for an 8 hour work day and hearing protection with a Noise Reduction Rating (NRR) of 22 or higher is required. This unit is heavy, and should be mounted with a minimum of two personnel and a hoist. Leave these instructions with end user. If manual is lost or damaged, please contact your TORO dealer / distributor for replacement. Keep this manual for future reference. CAUTION CAUTION CAUTION INSTALLER END USER This cab is intended to be used on the following products and not to be used on any other units: TORO 3280-D TORO 3320 This cab is manufactured for The Toro Company by Jodale Perry Corporation This product is covered by a two year limited warranty by Jodale Perry Corporation www.jodaleperry.com 2005 Jodale Perry Corporation 204-822-9100 Box 909 300 Route 100 Morden, Manitoba, CANADA R6M 1A8 Form No: 3360-945 REV B ROPS HARD CAB Model No: 30391 – Serial No. 260000001 and Up Loose Parts List and Mounting Instructions
Transcript
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This cab is intended to be used on the following TORO product:
®
Read and follow all safety statements and assembly instructions before attempting to mount or operate vehicle with cab installed.The resulting noise levels when using this product will exceed OSHA standards for an 8 hour work day and hearing protection with a Noise Reduction Rating (NRR) of 22 or higher is required.This unit is heavy, and should be mounted with a minimum of two personnel and a hoist.Leave these instructions with end user. If manual is lost or damaged, please contact your TORO dealer / distributor for replacement.Keep this manual for future reference.
CAUTION
CAUTION
CAUTION
INSTALLER
END USER
This cab is intended to be used on the following products and not to be used on any other units:
TORO 3280-DTORO 3320
This cab is manufactured for The Toro Company by Jodale Perry Corporation
This product is covered by a two year limited warranty by Jodale Perry Corporation
www.jodaleperry.com
2005 Jodale Perry Corporation
204-822-9100Box 909
300 Route 100Morden, Manitoba, CANADA
R6M 1A8
Form No: 3360-945 REV B
ROPS HARD CABModel No: 30391 – Serial No. 260000001 and Up
Loose Parts List and
Mounting Instructions
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Table of Contents
1. Warranty 3
2. Safety Instructions 4
3. Safety Decals 6
4. Parts List 7
5. Parts Photos 8
6. Inspection Guide 11
7. Mounting Instructions 12
8. Heater Installation 16
9. Torque Specifications 19
10. Bulb Seal Schematics 20
11. Bolt Hole Alignment Schematic 21
12. Wiring Schematics 22
13. To the Purchaser 25
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TORO – GROUNDSMASTER 3280-D AND 3320
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WARRANTYYou are responsible for notifying the Commercial Products Distributor or Authorized Commercial Products Dealer from whom you purchased this product as soon as you believe a warrantable condition exists.
If you need help locating a Commercial Products Distributor or Authorized Commercial Products Dealer, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:
Jodale Perry CorporationBox 909300 Route 100Morden, Manitoba, CanadaR6M 1A8
To assist your dealer in handling your needs, please record hereafter the model number and serial number of your cab and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that the cab or tractor is lost or stolen.
TRACTOR CAB:MODEL:SERIAL NUMBER:DATE OF PURCHASE:DEALER NAME:
Refer to the Attachment manual for additional rear weight requirements
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SAFETY INSTRUCTIONS
BEFORE OPERATING
• Read and understand the contents of this material before operating the vehicle. Become thoroughly familiar with the controls, capabilities and proper use of equipment.
• DO NOT weld, cut, drill, or modify cab structure in any manner.
• DO NOT allow children to operate vehicle. Do not allow adults to operate with out proper training.
• Keep all shields and safety devices in place. If a safety device, shield, or decal malfunctions, becomes damaged or illegible replace it before operating is recommended. To assure vehicle is in safe operating condition, tighten any loose nuts, bolts, and screws.
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SAFETY INSTRUCTIONS
While operating
• Avoid sudden stops or sharp turns.• Always use safety belts.• Never allow riders on top of cab while operating vehicle.• Stay alert for hidden hazards and traffic.• Avoid sudden starts and excessive speeds.• Use extreme care when working around fences, ditches or on
hillsides.• Check clearances carefully before driving under any objects.• Avoid operating sideways on a steep slope whenever possible.• Wait for vehicle to come to a full stop and engage parking
brake before leaving vehicle.• Wear hearing protection during operation
Maintenance
• To ensure cab is in safe operating condition, keep all fastenerstight.
• Replace a damaged cab. Do not repair or revise. Any alterations to a cab must be approved by the manufacturer.
• To be sure of optimum performance and safety, always purchase genuine TORO replacement parts and accessories. Replacement parts and accessories not made by a TORO approved manufacturer could be dangerous. Such use could void warranty of the TORO COMPANY.
• Thoroughly inspect cab and cab mounting periodically.
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SAFETY DECALS
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1. Keep decals clean. Remove dirt with a wet, clean cloth when necessary.2. Replace safety decals if destroyed, missing, painted over, or unreadable. If the tractor
safety decals are covered or obscured when the cab is mounted, purchase replacement decals form the tractor manufacturer. Mount them in a readable location at, or near, their original location before operating the tractor.
3. New cab decals and tractor decals are available from your Toro distributor / dealer.
CAUTION
The resulting noise levels when using this product will exceed OSHA standards for an 8 hour workday and hearing protection with a Noise Reduction Rating (NRR) of 22 or higher is required.
WARNING:Wear hearing protection.
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PART DESCRIPTION QUANTITY
Front Bracket Weldment, One 1Rear Brackets Weldment, Left and Right L & RCab Lift Brackets Weldment, 1" 1Front Bracket Bolts Bolt, Hex, 1/2" x 1 1/2", Gr.8, YD 4Front Bracket Nuts Nut, Hex, Locking, 1/2", Gr.8, YD 4Front Bracket Bolts Bolt, Hex, 7/16" x 1 1/2", Gr.8, YD 2Front Bracket Nuts Nut, Flange, 7/16", Gr.8, YD 2Isolator Fasteners Bolt, Hex, 1/2" x 3", Gr.8, YD 4Isolator Fasteners t, Hex, Locking 1/2", Gr.8, YDN 4Isolator Fasteners Washer, Flat, Steel, 1/2" 4Isolator Fasteners Washer, Flat, Rubber, 9/16" 4Isolator Fasteners Isolator, Rubber, 1/2" x 3" 4Pedal Shield Fasteners Bolt, Button-Head, 1/4" x 1", Black 3Pedal Shield Fasteners Nut, Flange, 1/4", Macro-Black 2Pedal Shield Fasteners Nut, Extruded Panel, 1/4" 2Pedal Shield Fasteners Nut, Panel, 10-24 3Pedal Shield Fasteners Bolt, Button-Head, 10-24 x 3/4", Black 3Weatherseal, Shielding O-Rubber, 90°, Sheetmetal 5Weatherseal, Shielding O-Rubber, 180°, Sheetmetal 16Floormat Single Pre-Cut Piece 1Plug Buttons Cap, Snap, 3/8" 2Seat Stop Bracket Plate, 3/16" 1Pedal Shield Weldment, Left and Right L & R
HEATER PARTS LIST
Rad Hose Splicer Splicer, Straight, 1 1/8" 1Adapter Fitting, Thermostat 3/8" NPT x 3/8" NPT x 3/8" NPT 1Fitting 3/8" NPT x 3/8" Barb, Straight Fitting 2Hose Clamp 101200 Hose Clamp, #6 2Hose Clamp 101199 Hose Clamp, #20 2
Nut, Panel, 10-24 Bolt, BH, 10-24 x 3/4” MB Snap Cap, 3/8” Washer, Flat, 9/16” x 2 1/2”, Gr.8, YD
Rubber, Washer 1/4” x 2 1/2” x 9/16”
Isolator, Rubber, 9/16”x 3”, Black
Harness, Wire, Fusible Link, Toro GM3280
Harness, Wire, Cab
Qty. 4 Qty. 4 Qty. 1 Qty. 1
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PARTS PHOTOS
Tyton Tie, #50, 0.180” x 12”
Reducing Insert Tee, 1” x 1/2”
3/8” NPT x 3/8” NPT x 3/8” NPT
3/8” NPT x 3/8” Barb, 180°
Qty. 6 Qty. 1 Qty. 1 Qty. 1
#6 Hose Clamp #20 Hose Clamp
Qty. 1 Qty. 1
Qty. 2
O-Rubber 90° O-Rubber 180°
Qty. 5’ Qty. 16’
#6 Hose ClampBolt Bag 30” x 24” x 11” Box COQ & Instruction
Manual
Qty. 1 Qty. 1 Qty. 1
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ROPS Certified Cab, Roll Over Protection Structure Inspection Guide
Cab has been certified to ISO 21299 standard
• Permanent deformation or twisting.• Missing, damaged, or loose mounting hardware.• Mounting hardware that is of a grade lesser than specified.• Any cracks in structure (structural members and/or welds).• Significant corrosion. • Modifications, i.e. unauthorized welds or holes.• Missing or unreadable labels.• Machine GVW (including attachments, restrained payload, fuel and
operator) in excess of the maximum weight specified on the machine label.• Missing or unusable operator restraint devices. (i.e. seat belts)• Any unauthorized repair.• Incomplete/improper installation.
Other conditions may require imminent service but may not renderthe unit immediately unusable. Examples are:• Faded paint.• Faded hard to read labels.• Heavily soiled operator restraints. (seat belts)• Slightly corroded mounting hardware.• Cab must be inspected immediately after any type of collision, rollover, or
impact. If any damage is evident, the cab must be removed from service, repaired and/or replaced.
• When cab is removed or reinstalled, mounting hardware must be examined for signs of over stressing. Damaged mounting hardware must be replaced before placing the cab back in service.
• Operators are to be instructed to properly adjust and use restraints, seatbelts, at all times.
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ROPS certified cab like any other safety devices needs to be periodically inspected to verify that the integrity of the devise has not been compromised though normal machine use, misuse, age degrading, modifications, or rollovers.
Some mechanical discretion is essential, therefore personnel whoinspect the cab need to comprehend and understand the significance of issues like structural corrosion, cracks, and deformation. Conservatism is the essential rule. If in doubt, remove the machine from service and contact cab manufacturer for assistance. Examples are:
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MOUNTING INSTRUCTIONS
1. Position the machine on a level surface. Set the parking brake, lower the cutting units, turn the ignition off and removethe key.
2. Remove roll bar from mower. Save fasteners for later reinstallation.
3. Remove the escape window, door, and lower right window from the cab. Save fasteners for later reinstallation.
4. Connect the fusible link harness between the battery and the positive harness on the cab wire harness.
5. Now is the time to connect the electrical harness to the machine. Connect the cab wire harness with fusible link to the battery positive and negative. Connect the spade terminal to the fuse block, from the Auxiliary Power accessory kit, model 30382. Install the 10 amp fuse.
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MOUNTING INSTRUCTIONS
6. Install left hand rear bracket using fasteners saved from Step 2.
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7. Install right hand rear bracket using fasteners saved from Step 2.
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MOUNTING INSTRUCTIONS8. Temporarily install front bracket using four of the 1/2” x 1 1/2”
grade 8 bolts and nylon locking hex nuts. Bolt up against front platform using existing holes on front and right side of bracket and mower.
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9. Use existing hole on left side of front bracket to mark area to drill hole in mower for left side fastener.
10. Remove front bracket and drill 1/2” hole on left side.
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MOUNTING INSTRUCTIONS11. Refasten front bracket loosely against front platform using
only front four holes. Leave the sides unattached for now.
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12. Take seat stop bracket and install in seat track at rear of travel, with the fastener in the track.
13. Install weather stripping on cab, using O-rubber provided. See Bulb Seal Schematic on the following pages.
14. Remove left door and escape window from cab. Attach cab lift brackets to holes in upper A-C cross-member and lift cab off shipping pallet, using an overhead crane. Slide seat to the forward-most position
15. Install all four rubber isolators onto mounting brackets. See Bolt Hole Alignment Schematic for order of fasteners.
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MOUNTING INSTRUCTIONS16. Lower cab onto isolators.17. Tighten rubber isolator mount nuts to 7/8” distance between
steel plates. Ensure equal distance on both sides for cab for proper fit. See Bolt Hole Alignment Schematic for order of fasteners.
18. Fasten remaining two side bolts on front bracket through hole drilled in Step 10.
19. Tighten all fasteners to torque specifications.20. Connect the cab three prong connector to the connector
installed earlier.
HEATER INSTALLATION
21. Drain anti-freeze from the engine before proceeding.22. Located the thermostat sensor on the right side of the
thermostat housing, remove, and set aside. Install provided 3/8” NPT adaptor. Reinstall sensor on end of adaptor. Install provided 3/8” NPT x 3/8” barb straight fitting into top of adaptor. This is the pressure fitting.
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MOUNTING INSTRUCTIONS23. Locate the lower radiator hose below the alternator on left
side of engine. Cut out a 2“ piece of hose from the straight piece of radiator hose, and install the provided radiator hose splicer. Secure the splicer with #20 hose clamps. (101199) Install the provided 3/8” NPT x 3/8” barb straight fitting into the splicer.
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24. Locate the heater hose at the base of the left cab C-Post. Route the hose into the engine bay. Ensure hose does not interfere with any moving engine parts. Cut the hose in half. Take the hose labeled pressure, and connect to fitting as shown. Take the other hose end and connect to the suction fitting. Use two provided #10 hose clamps (100914) to attach the hose to the fitting. PLEASE NOTE: Use a water sealant material around all fittings.
25. Re-fill the engine with anti-freeze. Open the cab heater valve using the rotary control on the switch plate, and turn on the fan. Start the vehicle, engage the PTO and run at high idle for five minutes to build up engine heat. Check for leaks and add anti-freeze if required. For maximum heater efficiency, all air trapped in the heater system must be evacuated. TIP: To purge system of air, open radiator cap while running the engine.
26. Continue running the engine and adding anti-freeze as required until cab heater produces hot air.PLEASE NOTE: The heater should be producing HOT air at high idle. Continue adjusting heater control lever cable until that point is reached.
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MOUNTING INSTRUCTIONS27. Take the provided drawing, and using it as a guide, drill the
two 5/16” holes as shown. Take the pedal box parts and slide mechanism underneath the operator platform.
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28. Bolt into place with 10-24 x 3/4” screws and 1/4” x 1” screws (both provided)
29. Take the main cab floormat and place over operator platform. Ensure that there is no pedal interference, and then glue into place.
30. To ensure maximum protection against sound and moisture penetration, use a black urethane sealant to fill all cracks andsmall openings around the floormat. Use silicone sealant around the various other seals.
All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before installation or operation.
This manual has been prepared to assist the owner and operators in the safe installation, and suitable maintenance of this cab. The information is applicable to products at the time of manufacture and does not include modifications made afterwards.
Read and understand mounting instructions before attempting to mount cab. Familiarize yourself with the operating instructions and all safety recommendations contained in this manual, and on the tractor. Follow the safety recommendations and make sure that those with whom you work follow them.
DIRECTION REFERENCE
All references to right and left, forward or rearward, are from the operators’ seat, facing the steering wheel.
To assist you dealer in handling your needs, please record hereafter the model number and serial number of your cab and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that the cab or tractor is lost or stolen.
