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www.ejpmr.com Saibabu European Journal of Pharmaceutical and Medical Research 753 FORMULATION AND EVALUATION OF LANSOPROZOLE DELAY RELEASE PELLETS Ch. Saibabu*, K. Harikrishna, S. K. Karishma, G. Praveen Kumar, N. Yajjari and Y. Sri Sruthi Department of Pharmaceutics, M.L. College of Pharmacy, Singarayakinda, A.P-523101. Article Received on 21/02/2020 Article Revised on 11/03/2020 Article Accepted on 01/04/2020 INTRODUCTION Drug Delivery System [1] The treatment of acute diseases or chronic illness has been achieved by delivery of drugs to the patients for many years. These drug delivery systems include tablets, injectables, suspensions, creams, ointments, liquids and aerosols. Today these conventional drug delivery systems are widely used. The term drug delivery can be defined as techniques that are used to get the therapeutic agents inside the human body. Modified release DDS include systems with p H -dependent, extended, delayed or pulsed drug release. Sustained, extended or prolonged release drug delivery systems are terms used synonymously to describe this group of controlled drug delivery. Classification Modified release dosage form may be classified as Extended release. Sustained release. Controlled release. Site-specific and receptor targeting. Delayed release. Delayed Release Solid Oral Dosage Forms [7] The correct selection and balance of excipients and processes in solid dosage formulations are designed either for improving the micromeritic or macromeritic properties of materials during manufacture and/or for providing a desired drug delivery system. The most commonly used pharmaceutical delayed release solid oral dosage forms today include tablets, capsules, granules and pellets. Lansoprazole Lansoprazole is a proton pump inhibitor (PPI) which inactivates the final step in the gastric acid secretion pathway in gastric parietal cells in a dose-dependent manner. ... Lansoprazole comes under the BCS II SJIF Impact Factor 6.222 Research Article ISSN 2394-3211 EJPMR EUROPEAN JOURNAL OF PHARMACEUTICAL AND MEDICAL RESEARCH www.ejpmr.com ejpmr, 2020,7(4), 753-766 ABSTRACT The work was carried out to delay the release of Lansoprazole by using enteric polymer Methacrylic acid copolymer (type C). The study includes preformulation of drug and excipients, formulation and evaluation, release kinetics and stability studies of capsules. Drug Loading was given to sugarsheres by using different binders i.e., Klucel- LF and L- HPC with different concentrations. The amount of drug bound to sugarsheres increases with an increased concentration of HPC(L-type) (17.5% and 22%). But at high concentration of HPC (22%), lumps were observed. Finally, 17.5% w/w HPC was optimized as binder for drug coating. Sub coating was given to drug loaded pellets to avoid direct contact with enteric coating. Sub coating was given with HPC and Corn starch combination at an average weight build-up of 6.1% w/w of sub coated pellets. Enteric coating was given to Lansoprazole pellets by Methacrylic acid copolymer type C (30% aqueous dispersion). Enteric coating was optimized at an average weight build-up of 53% w/w of enteric coated pellets and release profile was compared with Innovator. In enteric coating, plasticizer plays major role in film formation of pellets. Among TEC and PEG 6000, TEC was found to have good film forming capacity. Plasticizer concentration was optimized at 20% of dry polymer weight. Enteric coated pellets were evaluated for assay, acid resistance and dissolution; E6 enteric coated pellets were found to be optimized and were filled into capsules. These capsules were evaluated and the results were found to be more similar with innovator. Different kinetic models were applied to optimized enteric coated formulation (E6) and observed that it follows zero order kinetics with Higuchi diffusion mechanism. Stability studies were conducted at 40ºC / 75% RH (accelerated stability testing) for 3 months. Assay, acid resistance, dissolution release profile of optimized enteric coated formulation (E6) complies with Innovator and was found to be stable. KEYWORDS: Lansoprazole, Preformulation, enteric coating, delay released pellets. *Corresponding Author: Ch. Saibabu Department of Pharmaceutics, M.L. College of Pharmacy, Singarayakinda, A.P-523101.
Transcript
  • www.ejpmr.com

    Saibabu et al. European Journal of Pharmaceutical and Medical Research

    753

    FORMULATION AND EVALUATION OF LANSOPROZOLE DELAY RELEASE

    PELLETS

    Ch. Saibabu*, K. Harikrishna, S. K. Karishma, G. Praveen Kumar, N. Yajjari and Y. Sri Sruthi

    Department of Pharmaceutics, M.L. College of Pharmacy, Singarayakinda, A.P-523101.

    Article Received on 21/02/2020 Article Revised on 11/03/2020 Article Accepted on 01/04/2020

    INTRODUCTION

    Drug Delivery System[1]

    The treatment of acute diseases or chronic illness has

    been achieved by delivery of drugs to the patients for

    many years. These drug delivery systems include tablets,

    injectables, suspensions, creams, ointments, liquids and

    aerosols. Today these conventional drug delivery

    systems are widely used. The term drug delivery can be

    defined as techniques that are used to get the therapeutic

    agents inside the human body. Modified release DDS

    include systems with pH-dependent, extended, delayed or

    pulsed drug release. Sustained, extended or prolonged

    release drug delivery systems are terms used

    synonymously to describe this group of controlled drug

    delivery.

    Classification Modified release dosage form may be classified as

    Extended release.

    Sustained release.

    Controlled release.

    Site-specific and receptor targeting.

    Delayed release.

    Delayed Release Solid Oral Dosage Forms[7]

    The correct selection and balance of excipients and

    processes in solid dosage formulations are designed

    either for improving the micromeritic or macromeritic

    properties of materials during manufacture and/or for

    providing a desired drug delivery system. The most

    commonly used pharmaceutical delayed release solid

    oral dosage forms today include tablets, capsules,

    granules and pellets.

    Lansoprazole

    Lansoprazole is a proton pump inhibitor (PPI) which

    inactivates the final step in the gastric acid secretion

    pathway in gastric parietal cells in a dose-dependent

    manner. ... Lansoprazole comes under the BCS II

    SJIF Impact Factor 6.222

    Research Article

    ISSN 2394-3211

    EJPMR

    EUROPEAN JOURNAL OF PHARMACEUTICAL

    AND MEDICAL RESEARCH

    www.ejpmr.com

    ejpmr, 2020,7(4), 753-766

    ABSTRACT

    The work was carried out to delay the release of Lansoprazole by using enteric polymer Methacrylic acid

    copolymer (type C). The study includes preformulation of drug and excipients, formulation and evaluation, release

    kinetics and stability studies of capsules. Drug Loading was given to sugarsheres by using different binders i.e.,

    Klucel- LF and L- HPC with different concentrations. The amount of drug bound to sugarsheres increases with an

    increased concentration of HPC(L-type) (17.5% and 22%). But at high concentration of HPC (22%), lumps were

    observed. Finally, 17.5% w/w HPC was optimized as binder for drug coating. Sub coating was given to drug

    loaded pellets to avoid direct contact with enteric coating. Sub coating was given with HPC and Corn starch

    combination at an average weight build-up of 6.1% w/w of sub coated pellets. Enteric coating was given to

    Lansoprazole pellets by Methacrylic acid copolymer type C (30% aqueous dispersion). Enteric coating was

    optimized at an average weight build-up of 53% w/w of enteric coated pellets and release profile was compared

    with Innovator. In enteric coating, plasticizer plays major role in film formation of pellets. Among TEC and PEG

    6000, TEC was found to have good film forming capacity. Plasticizer concentration was optimized at 20% of dry

    polymer weight. Enteric coated pellets were evaluated for assay, acid resistance and dissolution; E6 enteric coated

    pellets were found to be optimized and were filled into capsules. These capsules were evaluated and the results

    were found to be more similar with innovator. Different kinetic models were applied to optimized enteric coated

    formulation (E6) and observed that it follows zero order kinetics with Higuchi diffusion mechanism. Stability

    studies were conducted at 40ºC / 75% RH (accelerated stability testing) for 3 months. Assay, acid resistance,

    dissolution release profile of optimized enteric coated formulation (E6) complies with Innovator and was found to

    be stable.

    KEYWORDS: Lansoprazole, Preformulation, enteric coating, delay released pellets.

    *Corresponding Author: Ch. Saibabu

    Department of Pharmaceutics, M.L. College of Pharmacy, Singarayakinda, A.P-523101.

    http://www.ejpmr.com/

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    Saibabu et al. European Journal of Pharmaceutical and Medical Research

    754

    classification drug which has poor aqueous solubility &

    bioavailability.

    Figure 1: Strucute of lansoprazole.

    Experimental work

    Materials

    All Material were procured like Lansoprazole from

    Hetero Drugs, Sugar Spheres (#20/#25) From Werner, L-

    Hydroxypropyl Cellulose From Aqualon, Hydroxypropyl

    Cellulose From Aqualon, Magnesium Carbonate From

    Merck, Titanium Dioxide From Kronos, Methacrylic

    Acid Copolymer Type C From Degussa, Triethyl Citrate

    From Morflex, Polyethylene Glycol 6000 From Clariant,

    Corn Starch From Basf, Sodium Lauryl Sulphate From

    Merck, Mannitol From Spi Pharma, Polysorbate From 80

    Crillet 4, Talc From Luzenac Pharma ltd Etc.., All

    instruments used in the project Electronic Single pan

    balance from Sartorius Mechanical Sifter with Sieve #24,

    30, 50, 60, 80 and 100 Mesh # 12, 14, 16, 18, 40,60,100

    from Retsec, Tapped density tester USP from Electro

    lab, Analytical Sieve Shaker from Retsec Blender Rimek

    Mechanical stirrer from Remi motors Bombay, Fluidized

    Bed Dryer from Retch, Fluidized Bed processor(Wurster

    coater) Plam glatt, from Japan, Capacity: 1.5 kg,

    Disintegration Test Apparatus USP from Electro lab,

    Moisture analyser from Sartorius, Stability chambers

    from Thermo lab, pH meter from Eutech Cyberscan-100,

    Dissolution Test Apparatus USP from Electro lab, HPLC

    from Waters.

    Methods

    S.NO Name of ingredients D1(mg) D2(mg) D3(mg) D4(mg) D5(mg) D6(mg) 1. Lansoprazole USP 30 30 30 30 30 30 2. Sugar spheres(#20,25) USP-NF 108.8 110 110 110 135 150 3 Sucrose 19.8 19.8 19.8 19.8 19.8 19.8 4. Mgco3 light 22.4 22.4 22.4 - - - 5. Mgco3 Heavy - - - 22.4 22.4 22.4 6. Corn starch 20 5 20 5 5 5 7. L-HPC(LH-11) 20.7 30 20.7 - - - 8. L-HPC(LH-31) - - - 30 24 24 9. SLS - - 8.7 8.7 8.7 8.7 10. HPC-L(Nisso HPC-L) - - - - - 4.5 11. HPC-L(Klucel-LF) - - - - 6 - 12. Purified water Q.S Q.S Q.S Q.S Q.S Q.S 13. Total weight 221.7 217.2 225.9 225.9 250.9 264.4

    Formulation trails

    Sub Coating

    Table 1: Formulation for Sub coating.

    S. No Sub coating D5S1 D5S2 D5S3 D5S4 1 Drug pellets 250.9 250.9 250.9 250.9 2 Pharma grade Sugar 10 30 30 30 3 Corn Starch 5 5 5 5 4 L-HPC(LH11) 5 15 15 10 5 HPC(L Type) - - 2

    6 HPC(Nisso HPC) -

    - -

    7. Purified water Q.S Q.S Q.S Q.S

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    Enteric coating

    Table 2: Formulation for Enteric coating.

    S.No. ENTERIC COATING E1 E2 E3 E4 E5 E6 E7 1 Sub coated pellets S3 302.9 302.9 302.9 302.9 302.9 302.9 302.9 2 Eudragit L30D55 24.75 24.85 25.25 37.86 37.86 42.9 47.98 4 Triethyl citrate 2.475 2.485 2.525 3.786 - 4.29 4.798 5 Polyethylene glycol - - - - 3.786 - - 6 Talc 1.7325 1.7395 1.7675 2.6502 2.6502 3.003 3.3586 7 Polysorbate 80 0.495 0.497 0.505 0.7572 0.7572 0.858 0.9596 8 Purified water q.s q.s q.s q.s q.s q.s q.s

    Total 332.35 332.47 332.94 347.95 347.5 353.95 359.96

    1. PREFORMULATION STUDIES Preformulation study is an investigation of physical and

    chemical properties of a drug substance alone and when

    combined with excipients. It is the first step in the

    rationale development of dosage form.

    Description

    Lansoprazole is an off-white to cream colored crystalline

    hygroscopic powder.

    2. KINETIC ANALYSIS OF IN-VITRO RELEASE

    RATES OF DELAYED RELEASE CAPSULES OF

    LANSOPRAZOLE.

    3. EVALUATION OF DELAYED RELEASE

    FORMULATIONS AND COMPARISION WITH

    INNOVATOR

    Delayed release formulations include enteric coated

    pellets and capsule formulations.

    Assay Acid resistance Drug Release Dissolution (acid stage followed by buffer stage) Kinetic studies of Innovator and Optimized

    formulation

    Stability studies of Optimized formulation

    Assay (by HPLC)

    Procedure Weigh and mixed the contents of not less than 20

    capsules. Accurately weigh pellets equivalent to about

    20mg of Lansoprazole were transferred into 100ml

    volumetric flask. About 50ml of diluents was added to

    the flask and was sonicated for about 15min and cool,

    diluted to the required volume with diluents like

    acetonitrile and mixed. A portion of the solution is

    filtered through 0.45 µm filter and filtrate was analyzed

    by HPLC, by preparing the standard for the same.

    Preparation of Diluent A (0.1N Methanolic NaOH)

    4gms of NaOH was weighed and transferred into a beaker containing 100ml of water and sonicated to

    dissolve.

    This solution was transferred into a 1000ml of volumetric flask and diluted to volume with

    methanol.

    Preparation of Diluent B

    Prepared a degassed mixture of water, acetonitrile and triethlyamine in ratio 600:400:10v/v and

    adjusted the pH to 10.0 ± 0.05 with ortho phosphoric

    acid.

    Preparation of Buffer (pH 7.4)

    10ml of Triethyl amine was transferred into a beaker containing 1000ml of water and adjusted the pH to

    7.4 ± 0.05 with ortho phosphoric acid.

    Preparation of Mobile Phase

    Prepared a degassed mixture of water, acetonitrile and triethlyamine in ratio 600:400:10 v/v and

    adjusted the pH to 7.0 ± 0.05 with ortho phosphoric

    acid.

    Preparation of Standard Solution

    About 30mg of Lansoprazole working standard was accurately weighed and transferred into 100ml

    volumetric flask. About 60ml of diluents was added

    and sonicated to dissolve. Diluted to volume with

    diluents acetonitrile.

    4ml of above solution was transferred into 100ml volumetric flask and diluted to volume with diluents

    B and mixed.

    Preparation of Sample Solution

    500ml of 0.1N HCl was transferred into each vessel and allowed the medium to temperature 37±0.5

    0C.

    One capsule in each vessel was placed and operated at 75 rpm for 1 hour.

    At the end of 1st hour 0.1N HCl was discarded from each vessel and the pellets were collected in 100ml

    of volumetric flask and dried.

    Entire quantity of pellets of each vessel were transferred immediately into dry individual 100ml

    volumetric flasks with aid of suitable filter or mesh

    and ensure complete transfer of pellets to the

    volumetric flask.

    About 60ml of diluent was added and sonicated for 20 minutes with shaking until the pellets are

    completely dissolved.

    Diluted to volume with diluents acetonitrile.

    A portion of solution was filtered through 0.45μ filter and first few ml of filtrate was discarded

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    Saibabu et al. European Journal of Pharmaceutical and Medical Research

    756

    4ml of above solution was transferred into 100ml volumetric flask and diluted to volume with diluent

    B.

    A portion of solution was filtered through 0.45μ filter and first few ml of filtrate was discarded.

    Procedure

    10 μl of mobile phase, standard solution (5 times) and

    sample solution were separately injected into HPLC. The

    chromatograms were recorded and peak responses were

    measured.

    Evaluation of system suitability parameters

    Column efficiency as determined for peak from 5 replicate injections of standard solution was NLT

    2000 theoretical plates and tailing factor for same

    peak was NMT 2.

    The % RSD for five replicate injections of standard solution was NMT 2.

    Retention time was about 8 min. Calculation

    AT=Area of Lansoprazole peak in sample solution

    AS=Average Area of Lansoprazole peak from 5 replicate

    injection of standard solution

    WS=Weight of Lansoprazole working standard in mg

    WT=Weight of Test in mg

    P=Purity of Lansoprazole working standard

    Chromatographic Conditions

    Column : Zorax SBC18, 4.6 X 250 mm, 5μm

    Flow Rate : 1.0ml/min

    Wave length : 281nm

    Injection Volume : 10μl

    Column temp : Ambient

    Run time : 15 minutes.

    Dissolution Parameters

    Medium : 0.1N HCl

    Volume : 500ml

    Apparatus : USP-II, paddle

    Speed : 75 rpm

    Temp : 37±0.50C

    Sampling points : 2 hrs

    Preparation of 0.1 N HCl

    8.5ml of HCl was diluted to 1000ml with water.

    Chromatographic Conditions

    Column : Zorax SBC18, 4.6 X 250 mm, 5μm

    Flow Rate : 1.0ml/min

    Wave length : 281nm

    Injection Volume : 10μl

    Column temp : Ambient

    Run time : 15 minutes

    Preparation of Diluent A (0.1N Methanolic NaOH)

    2gms of NaOH was weighed and transferred into a 500ml of volumetric flask and diluted to volume

    with water.

    Preparation of Diluent B

    Prepared a degassed mixture of water, acetonitrile and triethlyamine in ratio 600:400:10 v/v and

    adjusted the pH to 10.0 ± 0.05 with ortho phosphoric

    acid.

    Preparation of Mobile Phase

    Prepared a degassed mixture of water, acetonitrile and

    triethlyamine in ratio 600:400:10v/v and adjusted the pH

    to 7.0 ± 0.05 with ortho phosphoric acid.

    Preparation of Standard Solution

    About 30mg of Lansoprazole working standard was accurately weighed and transferred into 100ml

    volumetric flask. About 60ml of diluent was added

    and sonicated to dissolve. Diluted to volume with

    diluents acetonitrile.

    4ml of above solution was transferred into 100ml volumetric flask and diluted to volume with diluents

    B and mixed.

    Preparation of Sample Solution

    500ml of 0.1N HCl was transferred into each vessel and allowed the medium to temperature 37±0.5

    0C.

    One capsule in each vessel was placed and operated at 75 rpm for 1 hour.

    At the end of 1st hour 0.1N HCl was discarded from each vessel and the pellets were collected in 100ml

    of volumetric flask and dried.

    Entire quantity of pellets of each vessel were transferred immediately into dry individual 100ml

    volumetric flasks with aid of suitable filter or mesh

    and ensure complete transfer of pellets to the

    volumetric flask.

    About 60ml of diluent was added and sonicated for 20 minutes with shaking until the pellets are

    completely dissolved.

    Diluted to volume with diluents acetonitrile.

    A portion of solution was filtered through 0.45μ filter and first few ml of filtrate was discarded

    4ml of above solution was transferred into 100ml volumetric flask and diluted to volume with diluent

    B.

    A portion of solution was filtered through 0.45μ filter and first few ml of filtrate was discarded.

    Procedure

    10 μl of mobile phase, standard solution (5 times) and

    sample solution were separately injected into HPLC. The

    chromatograms were recorded and peak responses were

    measured.

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    Saibabu et al. European Journal of Pharmaceutical and Medical Research

    757

    Evaluation of system suitability parameters

    Column efficiency as determined for peak from 5 replicate injections of standard solution was NLT

    2000 theoretical plates and tailing factor for same

    peak was NMT 2.

    The % RSD for five replicate injections of standard solution was NMT 2.

    Retention time was about 8 min.

    Calculation

    AT=Area of Lansoprazole peak in sample solution

    AS=Average Area of Lansoprazole peak from 5 replicate

    injection of standard solution

    WS=Weight of Lansoprazole working standard in mg

    WT=Weight of Test in mg

    P=Purity of Lansoprazole working standard

    Drug Release (acid stage)

    The drug release was calculated by using the following formula:

    % Labelled amount of Lansoprazole dissolved in 0.1N HCL

    Dissolution Prepared drug loaded pellets of Lansoprazole were taken

    evaluated for in vitro drug release. Each formulation of

    pellets were filled in capsules, equivalent to 30 mg of

    Lansoprazole.

    In vitro Drug Release

    In vitro drug release of the samples was carried out using

    type-II dissolution apparatus (paddle type). The

    dissolution medium, 500ml of 0.1N HCL was placed into

    the dissolution flask maintaining the temperature of

    37±0.5ºC and rpm of 50, and drug was not released and

    it is controlled and then carry out the studies in pH6.8

    Phosphate buffer for one hour. Six capsules were taken,

    one in each vessel for the study. 10ml of sample solution

    were withdrawn after 10,20,30,45 and 60 minutes from

    each vessel and replace with equal volume of fresh

    dissolution medium. The samples were filtered through

    0.45µm filter and 5ml from each collected samples were

    taken into tubes containing 1ml of 0.25 N NaOH

    solution. The samples were analyzed by HPLC by

    preparing the standard at the same time and results were

    reported.

    (Enteric coating stage and capsules)

    Acid stage (Dissolution): NMT 10% of Lansoprazole

    dissolved in 1hour (USP).

    1. Dissolution (Acid stage)

    Dissolution Parameters

    Medium : 0.1N HCl

    Volume : 500ml

    Apparatus : USP-II, paddle

    Speed : 75 rpm

    Temp : 37±0.50C

    Sampling points : 1 hr

    Dissolution (Buffer stage)

    Dissolution Parameters

    Medium : pH 6.8 sodium phosphate buffer

    Volume : 900ml

    Apparatus : USP-II (paddle)

    Speed : 75 rpm

    Temp : 37±0.50C

    Sampling points : 10,20,30,45 and 60 min

    Preparation of Buffer concentrate

    65.4g of sodium dihydrogen phosphate,28.2g of sodium hydroxide,1.2 g SLS was weighed and

    transferred into a beaker containing 1000ml of water

    and sonicated to dissolve.

    Adjust pH to 6.8 ± 0.05 with NAOH or Ortho phosphoric acid.

    Preparation of phosphate buffer (pH 6.8) blank

    475 ml of 0.1N HCL and 425 ml of buffer concentrate was weighed, transferred into 1000ml of

    volumetric flask and diluted to volume with sodium

    hydroxide or O-phosphoric acid.

    Preparation of 0.25 N NaOH

    1g of NaOH pellets was weighed and transferred into a 100ml volumetric flask.

    Dissolved in and diluted to volume with water.

    Chromatographic Conditions

    Column : Zorax SBC18, 4.6 X 250 mm, 5μm

    Flow Rate : 1.0ml/min

    Wave length : 281nm

    Injection Volume : 10μl

    Column temp : Ambient

    Run time : 15 minutes

    Preparation of Standard Solution

    About 47mg of Lansoprazole working standard was accurately weighed and transferred into 100ml

    volumetric flask.

    About 60ml of diluent was added and sonicated to dissolve. Dilute to volume with methanol.

    5ml of above solution was transferred into 100ml volumetric flask and dilute to volume with Ph 6.8

    sodium phosphate buffer and mixed.

    5ml of above solution was transferred immediately into test tube containing 1ml of 0.25N NaOH

    solution.

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    Saibabu et al. European Journal of Pharmaceutical and Medical Research

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    Preparation of Sample Solution

    Proceed as directed under acid stage with a new set of

    sample from the same batch. After 1 hr in 0.1N HCl was

    discarded and transferred into 1000ml of Sodium

    Phosphate buffer, pH 6.8 and run at 75 rpm for specified

    time. 10ml of samples were withdrawn from each

    dissolution vessel. The sample was filtered through

    0.45μm membrane filter and first few ml of the filtrate

    was discarded. 5ml of the filtered sample solution was

    immediately transferred into test tubes containing 1ml of

    0.25N NaOH in a test tube.

    Same procedure was followed as directed above for

    release profile by maintaining the sink conditions.

    Procedure: 10 μl of dissolution medium, standard

    solution (5 times) and sample solution was separately

    injected into HPLC. Record the chromatograms and peak

    responses were measured.

    Evaluation of system suitability parameters

    The Column efficiency as determined for peak for 5 replicate injections of standard solution was NLT

    2000 theoretical plates and tailing factor for same

    peak was NMT 2.

    The % RSD of peak areas of the peak from 5 replicate injections of standard solution was NMT 2.

    The Retention time was about 8 min.

    Calculation

    AT=Area of Lansoprazole peak in sample solution

    AS=Average area of Lansoprazole peak from 5 replicate

    injection of standard solution

    WS=Weight of Lansoprazole working standard in mg

    WT=Weight of Test in mg

    P=Purity of Lansoprazole working standard

    Correction factor

    The correction factor (CFn) was calculated at each time

    point by using the formula

    Dn x 10

    C Fn = 1000

    Dn = %labelled amount of Lansoprazole at respective

    time point.

    Calculation for corrected results

    For 10 minute = D10

    20 minute = D20+CF10

    30 minute = D30+ CF20 + CF10

    45 minute = D45+CF30+CF20+ CF10

    60 minute = D60+CF45+CF30+CF20+ CF10

    Evaluation of Capsules and comparision of Capsules

    with Innovator

    Capsules were evaluated for parameters like

    disintegration time, content uniformity, assay, acid

    resistance and dissolution which were compared with

    innovator.

    Kinetic studies of Innovator and Optimized

    formulation

    Kinetic studies were conducted for Innovator and

    Optimized formulation. Zero order plot, first order plot

    and Higuchi plots were plotted for Innovator and

    Optimized formulation, based on the regression

    coefficient values obtained kinetics of Innovator and

    Optimized formulation were studied.

    Stability studies for Optimized Formulation

    Stability studies were conducted for the optimized

    enteric coated formulation at 40ºc / 75% RH for about 3

    months in stability chamber (Thermo lab). Samples were

    analyzed for assay, dissolution at the end of 1st, 2

    nd and

    3rd

    month.

    RESULTS

    PRE FORMULATION

    Table 3: API characterization.

    S. No. TEST SPECIFICATION RESULT

    1 Description An off-white to cream colored

    crystalline hygroscopic powder

    An off-white to cream colored

    crystalline hygroscopic powder

    2 Solubility Soluble in water and slightly soluble

    in methanol Complies

    3 LOD 1.83 % w/w

    4

    Bulk density

    True density

    Haussner’s Ratio

    Carr’s/Compressibility Index (%)

    0.19-0.24 gm/ml

    0.25-0.31 gm/ml

    1.26-1.34

    21-25

    0.808 gm/ml

    0.9 gm/ml

    1.28

    10.2%

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    Drug Excipients compatibility study

    The objective of the study was to determine the

    compatibility of Lansoprazole with commonly employed

    excipients.

    The physical compatibility of Lansoprazole as a drug

    substance with various excipients was carried out with an

    aim to select suitable excipients for a stable and robust

    formulation. A blend of the drug with the excipients in

    the suitable ratio 1:5 was filled in double lined polybags

    and exposed to 40°C/ 75% RH. The same blend was

    filled in glass vials and exposed to 60°C.they were

    observed for any physical change against control samples

    kept at refrigerated condition of 2-8°C.

    Physical observation

    Physical observation of sample was done every week for

    any color change or lumps formation and flow, the

    results of the physical observation were shown in the

    table.

    Table 4: Drug Excipients compatibility study results.

    S. No. Composition Details

    Observations

    Storage Condition / Duration

    Initial 40

    0C/ 75%RH

    1M 2M 3M

    1 API alone NCC NCC NCC NCC

    2 API + Sugar spheres (#20/#25) USP NCC NCC NCC NCC

    3 API + L-HPC(LH31) NCC NCC NCC NCC

    4 API + Sucrose NCC NCC NCC NCC

    5 API + HPC(L-type) NCC NCC NCC NCC

    6 API + Magnesium carbonate NCC NCC NCC NCC

    7 API + sodium laurly sulphate NCC NCC NCC NCC

    8 API + Methacrylic acid copolymer type C NCC NCC NCC NCC

    9 API + TEC NCC NCC NCC NCC

    10 API + Polysorbate 80 NCC NCC NCC NCC

    11 API + Talc NCC NCC NCC NCC

    12 API + Corn starch NCC NCC NCC NCC

    13 API + Titanium dioxide NCC NCC NCC NCC

    EVALUATION OF ENTERIC COATED PELLETS

    The following results were compared with the Innovator.

    Assay

    Table 5: Assay of enteric coated pellets.

    % labelled amount of Lansoprazole

    INNOVATOR E1 E2 E3 E4 E5 E6 E7

    99.6 93 95 98 98.5 97.8 99.2 99.1

    Acid resistence

    Table 6: Acid resistance of enteric coated pellets.

    % labelled amount of Lansoprazole retained in acid

    INNOVATOR E1 E2 E3 E4 E5 E6 E7

    99.3 80 80 87 93.1 91.5 98.7 99.0

    Table 7: Drug release in acid stage.

    % labelled amount of Lansoprazole released in acid

    Time(hr) INNOVATOR E1 E2 E3 E4 E5 E6 E7 After 1 hr 0.7 13 15 11 5.4 6.4 0.5 0.1

    Dissolution

    Acid stage: 0.1 N HCl, 300ml, paddle, 100rpm, 120

    minutes.

    Buffer stage: pH 6.8 phosphate buffer, 1000ml, paddle,

    100rpm,

    Sampling points 10, 20, 30, 45 and 60 minutes.

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    Table 8: Dissolution profile of enteric coated pellets with innovator.

    Time(min) Innovator E1 E2 E3 E4 E5 E6 E7

    (% labelled amount dissolved in buffer)

    10 65 75 77 73 65 73 59 51 20 74 79 79 82 78 87 72 75 30 78 80 80 88 85 92 89 85 45 84 80 80 86 93 90 90 90 60 88 82 82 86 92 90 96 96

    Table 9: Percent Drug Release from various Formulations.

    Time (Minutes)

    Percent drug released E1 E2 E3 E4 E5 E6 E7

    10 75 77 73 65 73 59 51 20 79 79 82 78 87 72 75 30 80 80 88 85 92 89 85 45 80 80 86 93 90 90 90 60 82 82 86 92 90 96 96

    Table 10: Drug Release Kinetic Parameters of Different Formulations.

    S.NO Formula Zero order First order Higuchi Peppas

    K0 R K1 R KH R n R 1 E1 0.90 0.426 0.02 0.57 0.94 0.72 0.612 0.99 2 E2 0.93 0.410 0.02 0.47 0.93 0.7 0.61 0.98 3 E3 1.05 0.47 0.027 0.58 1.03 0.76 0.613 0.994 4 E4 1.24 0.62 0.062 0.82 1.13 0.83 0.62 0.99 5 E5 1.12 0.48 0.032 0.82 1.24 0.94 0.61 0.99 6 E6 1.43 0.72 0.073 0.82 1.24 0.94 0.6 0.98 7 E7 1.44 0.74 0.041 0.87 1.23 0.93 0.52 0.94

    Fig. 2: Drug Release Profiles of Enteric coated Formulations, E1 to E4.

    Fig. 3: First order plot of drug release from various Enteric coated formulations, E1-E4.

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    Fig. 4: Higuchi plot of drug release from various Enteric coated formulations, E1-E4.

    Fig. 5: Zero order plot of drug release from Enteric coated formulations, E5 to E7.

    Fig. 6: First order plot of drug release from Enteric coated Formulations E5 to E7.

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    Fig. 7: Higuchi plot of drug release from enteric coated formulations E5-E7.

    EVALUATION OF INNOVATOR CAPSULE

    (PREVACID)

    EVALUATION STUDIES OF CAPSULES

    Enteric coating pellets of formulation E7 were filled into

    capsules. Evaluation tests were performed for capsules.

    Then the following parameters were compared with

    Innovator for evaluation.

    Evaluation of capsule formulation (Table No 26)

    Parameters Capsule formulation Disintegration time (sec) 45 Assay (%) 99.0 Acid resistance (%) 99.3 Drug Release (%) 0.7

    Comparative in vitro dissolution of Innovator and

    capsule formulations

    Acid stage: 0.1 N HCl, 500ml, paddle, 75rpm, 120

    minutes.

    Buffer stage: pH 6.8 phosphate buffer, 900ml, paddle,

    75rpm,

    Sampling points 10, 20, 30, 45 and 60 minutes.

    Table 11: Dissolution of innovator and capsule formulation (Table No 27).

    Time(min) Innovator Capsule formulation

    % Drug dissolved

    10 65 51

    20 74 75

    30 78 80

    45 84 86

    60 88 90

    Figure 8: Comparison of drug release for innovator with capsule.

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    Surface morphology study of Enteric coated pellets

    Surface Morphology of Enteric Coated pellets were determined by SEM analysis.

    Figure 10: SEM image of optimised formulation.

    Table 12: OPTIMIZED FORMULATION.

    S. No. INGREDIENTS mg/unit

    I DRUG LOADING (D4)

    1 sugar spheres (#20/#25) 140

    2 Lansoprazole 30

    3 Sucrose 19.8

    4 Magnesium carbonate heavy 22.4

    5 Corn starch 5

    6 L-HPC (LH31) 30

    7 HPC(L-type) 1

    8 SLS 8.6

    Total 248.2

    Drug coated (%) 99.5

    II SUB COATING (S3)

    12 Drug loaded pellets 248.2

    13 Pharma grade Sugar 17

    14 Corn Starch 5

    15 L-HPC(LH31) 8

    16 HPC(L Type) 2

    Total 280.2

    III ENTERIC COATING(E6)

    17 Subcoated pellets 280.2

    18 Eudragit L30D55 37.94

    19 Triethyl citrate 3.05

    20 Polyethylene glycol -

    21 Talc 9.299

    22 Polysorbate 80 0.89

    23 Purified water q.s

    Total 331.37

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    Chromatograms of optimized formulation

    ASSAY CHROMOTOGRAMS:(Standard)

    Figure 11: Assay chromatogram of standard.

    PEAK RESULTS

    LANSOPRAZOLE RETENTION TIME(MIN)

    8.633 AREA 1580

    Figure 12: Assay chromatogram of standard.

    PEAK RESULTS:(Sample)

    NAME RETENTION TIME(MIN) AREA LANSOPRAZOLE 8.631 1580

    Table 13: Kinetic release studies for Innovator and Optimized formulation.

    Optimized formulation Innovator

    Release kinetics Correlation coefficient (r2) Correlation coefficient (r2) Zero order equation 0.993 0.583 First order equation 0.422 0.874 Higuchi (diffusion)co-efficient 0.998 0.852

    Stability data of formulation

    Stability studies were conducted at 40ºC / 75% RH for

    about 3 months in stability chamber (Thermo lab).

    Samples were collected at 1, 2 and 3 months.

    Table 14: Stability data of optimized formulation.

    Time

    Period Test (%)

    Temperature

    40ºC / 75% RH

    1 month Assay 99.1

    Acid resistance 99.0

    2 months Assay 99.1

    Acid resistance 99.0

    3 months Assay 99.0

    Acid resistance 98.9

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    Dissolution profile for stability samples at different storage conditions

    Table 15: Dissolution profile for stability samples.

    Time(min) 40ºC / 75% RH % drug release

    1 month 2 months 3 months 10 51 51 50 20 75 73 72 30 85 84 84 45 98 98 97 60 96 95 95

    Figure 13: In vitro dissolution profile of optimized formulation at 40ºC / 75% RH.

    CONCLUSION

    The present study was to formulate and evaluate delayed

    release Capsules of Lansoprazole. The formulation

    process was carried out in FBP by suspension layering

    technique. Drug Loading was given to sugarsheres by

    using different binders i.e., Klucel- LF and L- HPC with

    different concentrations. The amount of drug bound to

    sugarsheres increases with an increased concentration of

    HPC(L-type) (17.5% and 22%). But at high

    concentration of HPC (22%), lumps were observed.

    Finally 17.5% w/w HPC was optimized as binder for

    drug coating. Sub coating was given to drug loaded

    pellets to avoid direct contact with enteric coating. Sub

    coating was given with HPC and Corn starch

    combination at an average weight build up of 6.1% w/w

    of sub coated pellets. Enteric coating was given to

    Lansoprazole pellets by Methacrylic acid copolymer type

    C (30% aqueous dispersion). Enteric coating was

    optimized at an average weight build up of 53% w/w of

    enteric coated pellets and release profile was compared

    with Innovator. In enteric coating, plasticizer plays major

    role in film formation of pellets. Among TEC and PEG

    6000, TEC was found to have good film forming

    capacity. Plasticizer concentration was optimized at 20%

    of dry polymer weight. Enteric coated pellets were

    evaluated for assay, acid resistance and dissolution; E6

    enteric coated pellets were found to be optimized and

    were filled into capsules. These capsules were evaluated

    and the results were found to be more similar with

    innovator. Different kinetic models were applied to

    optimized enteric coated formulation (E6) and observed

    that it follows zero order kinetics with Higuchi diffusion

    mechanism. Stability studies were conducted at 40ºC /

    75% RH (accelerated stability testing) for 3 months.

    Assay, acid resistance, dissolution release profile of

    optimized enteric coated formulation (E6) complies with

    Innovator and was found to be stable. Based on the

    above data, it was concluded that Lansoprazole Capsules

    30mg (E6) complies with the Innovator and may be

    considered as an ideal formulation for developing

    Lansoprazole delayed release capsules 30mg.

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    http://www.sciencedirect.com/science/journal/03785173http://www.sciencedirect.com/science/journal/03785173http://www.sciencedirect.com/science?_ob=PublicationURL&_tockey=%23TOC%235069%231996%23998679998%2374002%23FLP%23&_cdi=5069&_pubType=J&view=c&_auth=y&_acct=C000050221&_version=1&_urlVersion=0&_userid=10&md5=fc167fb5c93927d74469f1bbe4865248http://www.mhra.gov.uk/home/groups/l-unit1/documents/websiteresources/con2032425.pdfhttp://www.mhra.gov.uk/home/groups/l-unit1/documents/websiteresources/con2032425.pdfhttp://www.mhra.gov.uk/home/groups/l-unit1/documents/websiteresources/con2032425.pdfhttp://www.mhra.gov.uk/home/groups/l-unit1/documents/websiteresources/con2032425.pdfhttp://www.mhra.gov.uk/home/groups/l-%20unit1/documents/websiteresources/con2032425.pdfhttp://www.mhra.gov.uk/home/groups/l-%20unit1/documents/websiteresources/con2032425.pdfhttp://www.mhra.gov.uk/home/groups/l-%20%20%20unit1/documents/websiteresources/con2032425.pdfhttp://www.mhra.gov.uk/home/groups/l-%20%20%20unit1/documents/websiteresources/con2032425.pdf

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