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FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... ·...

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Installation instructions intended for the professional technician these must be kept safe for subsequent consultation 7 8 3 2nd circuit kit code 074011 for heat pump, Split 2 services Document n° 1454-8 ~ 13/06/2013 Société Industrielle de Chauffage BP 64 - 59660 MERVILLE - FRANCE Subject to modifications without notice. Non contractual document. " This manual primarily concerns the installation and connection of the second circuit kit. To install and configure the heat pump, please refer to the heat pump’s technical instructions manuals. FR NL DE EN IT ES PT PL PT PT
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Page 1: FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... · 2014-04-29 · Legend : AE - DHW electrical backup AVS - Extension board, 2 circuits CAR

Installation instructionsintended for the

professional technician

these must be kept safe for subsequent consultation

78

3

2nd circuit kit code 074011

for heat pump, Split 2 services

Document n° 1454-8 ~ 13/06/2013

Société Industrielle de ChauffageBP 64 - 59660 MERVILLE - FRANCE

Subject to modifications without notice.Non contractual document.

" This manual primarily concerns the installation and connection of the second circuit kit. To install and configure the heat pump, please refer to the heat pump’s technical instructions manuals.

FR NL DE EN IT

ES PT PL PT PT

Page 2: FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... · 2014-04-29 · Legend : AE - DHW electrical backup AVS - Extension board, 2 circuits CAR

1 Description of the equipment

1.1 Package• 1 package: 2nd circuit kit.

On reception, before you fit anything, it is essential that you check the parts received and search for any damage caused during transport.

1.2 Scope of applicationThe control of 2 heating circuits requires the installation of the 2nd circuit and Regulation extension kit (code 075311).This corresponds to the preset configurations 2 and 4 on the heat pump’s hydraulic unit’s regulator (line 5700).

figure 2 - Hydraulic pressures and flow rates available (Hydraulic unit + 2nd circuit kit)figure 1 - Dimensions in mm

598

125 210

1256

47,2

10931148

272

55

194

84,2

156,2

1720

,615

14,6

Mixed heating return (CC1)

Direct heating flow (CC2)

Mixed heating flow (CC1)

Direct heating return (CC2)

1.3 Specifications

Power absorbed 50 WMaximum operating pressure 3 barSupply voltage 230V - 50HzFlow/return diameter (male) 26 x 34 mm

Servomotor: - Travel: 90°. - Operating time for completely opening or closing the valve: 4 min.

3 way mixing valve: - Nominal diameter: 26x34 mm. - KV type: 6.

Variable pressure

Constante pressure

0

1

2

3

4

5

6

7

8mCE 1 mbar = 10 mmCE = 100 Pa

m /h31 1,5 20,50

2

4

7

0

1

2

3

4

5

6

7

8mCE 1 mbar = 10 mmCE = 100 Pa

m /h31 1,5 20,50

2

4

7

Installation instructions "1454 - EN"

2nd circuit kit

- 2 -

Page 3: FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... · 2014-04-29 · Legend : AE - DHW electrical backup AVS - Extension board, 2 circuits CAR

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1.4 Overall hydraulic layout• Configuration 2 : 2 heating circuits

Installation instructions "1454 - EN" - 3 -

2nd circuit kit

Page 4: FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... · 2014-04-29 · Legend : AE - DHW electrical backup AVS - Extension board, 2 circuits CAR

2 Installation instructions

2.1 Hydraulic connectionsThe connection must comply with good trade practice according to local building regulations.The appliance must be connected to the installation with union connectors and shut-off valves to facilitate its removal.Reminder: Seal everything when fitting in accordance with prevailing trade practice for plumbing work: - Use suitable seals (fibre seals, o-rings). - Use Teflon tape or hemp. - Use sealing paste (synthetic depending on the case).

• Installing the hydraulic kit - Replace the cable grommet with membrane by the cable grommet included inthe kit (see ). - Remove the front plate and cover.

10

0

1

2

3

A

B

• 1 - Take out the expansion vessel.• 2 - Install the 2-circuit kit. Observe the correct flow

direction. It is imperative to observe direction of assembly of the valve:

Channel 1: HP flow mixed circuit (CC1).Channel 2: mixed heating flow (CC1).Channel 3: mixed heating return(CC1).

A - Set the mixing control valve to 5. B - Install the motor on the valve. Please refer to the instructions provided with the servomotor.

" When the motor turns counter-clockwise, the mixing control valve is opened (hotter).

• 3 - Install the hose. Put back the expansion vessel.

• 4 - Fitting the non-return valve on the direct circuit flow (CC2).

Remark:• 5 - Fitting the flow sensor. Fix the heating flow

temperature sensor with the tightening ring to the CC1 mixed circuit flow piping.

Good contact must be maintained between the heating flow sensor and the pipework. The contact surface between the pipework and the sensor must be free of rust and paint and the fixing collar must be tightened well.

figure 3 - Installing the mixing valve

Installation instructions "1454 - EN"

2nd circuit kit

- 4 -

Page 5: FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... · 2014-04-29 · Legend : AE - DHW electrical backup AVS - Extension board, 2 circuits CAR

figure 4 - Installing the hydraulic kit

Mixed heating flow (CC1)

Mixed circuit initial sensor (CC1)

Mixed heating return (CC1)

Direct heating flow (CC2)

Direct heating return (CC2)

5

4

2

1

3

Installation instructions "1454 - EN" - 5 -

2nd circuit kit

Page 6: FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... · 2014-04-29 · Legend : AE - DHW electrical backup AVS - Extension board, 2 circuits CAR

2.2 Installing the extension board - Please refer to the instructions for the extension regulation kit (code 075311).

2.3 Electrical connections Ensure that the general electrical power supply has been cut off before starting any repair work.The electrical installation must be conducted in accordance with the prevailing regulations.The electrical connections must only be made when all the other fitting operations have been completed (fixing, assembly, etc.).Remark: In the case of a heated floor, connect the floor heating safety device into the connector of the floor heating pump (X110 - CC1: Mixed circuit, X12 - CC2: Direct circuit).

Make the following connections:• 6 - Circulation pump CC1 (Mixed-circuit).• 7 - Mixer valve.• 8 - Initial sensor. Good contact must be maintained between the heating flow sensor and the pipework. The contact surface between the pipework and the sensor must be free of rust and paint and the fixing collar must be tightened well.• 9 - Shunt on "M".• 10 - Interconnection between RVS and AVS.• 11 - Power supply AVS regulation board. Remove the

insulator of the AVS board’s power connector. Connect the power connector to the AVS board. Please refer to the instructions for the extension regulation kit.

• 12 - Room thermostat or Room control unit.• () - Apply the kit’s label on the inside of the hydraulic

unit’s front plate, over the wiring label.

2.4 Pre-utilization check - Please refer to the manual provided with the heat pump.

figure 6 - Non-return valves

Valve disengaged(Purging or filling position)

Valve disengaged(Purging or filling position)

Valve closedNormal working setting

Valve closedNormal working setting

figure 5 - Electrical connection on AVS 55 extension board

X10

LN

BKBNBU

M

X110

X112

X152

X150

X153

X154

X100

Ou/Or

B2MB1321

C.C

M

Regulator power supply (AVS) Shunt

Room thermostat or

Room control unit Mixed circuit (CC1)

Mixer valve

Mixed-circuit heat pump (CC1) Mixed circuit

initial sensor (CC1)

Interconnection between RVS and AVS

Carte extension AVS 55

11

12

7

6

10

9

8

Colour code

BK Black BN Brown BU Blue

M

9

Installation instructions "1454 - EN"

2nd circuit kit

- 6 -

Page 7: FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... · 2014-04-29 · Legend : AE - DHW electrical backup AVS - Extension board, 2 circuits CAR

3 Spare parts

When ordering spare parts, specify the appliance type and serial number, the name of the part and the part number.

Nr Code Designation . . . . . . . . . . . . . . . . .Type . . . . . .Qty1 909909 Circulation pump . . . . . . . . . . . . . . . . . . . . . . . . .012 110869 Connector . . . . . . . . . . . . . . . . . 5 studs . . . . . . .013 150307 Motor . . . . . . . . . . . . . . . . . . . .ARA 671 . . . . . . .014 988108 Mixing valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015 142735 Gasket . . . . . . . . . . . . . . . . . . . . .26x34 . . . . . . .086 184094 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .017 184091 HP flow pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .018 184093 Flow pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .019 184092 Return pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01

figure 7 - Spare parts 2nd circuit kit

Qty = Total quantity on the appliance.

1

2

10

5

11

5

5

7

5

8

9

1510

5

12

13

14

6

4

3

16

Nr Code Designation . . . . . . . . . . . . . . . . .Type . . . . . .Qty10 110611 Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0211 132243 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0112 198746 Flow sensor . . . . . . . . . . . . QAD36/101 . . . . . . .0113 109517 Sensor bundle . . . . . . . . . . . . . . . . . . . . . . . . . . .0114 110870 Connector . . . . . . . . . . . . . . . . . 2 studs . . . . . . .0115 110047 Non-return valve . . . . . . . . . . . . . . . . . . . . . . . . .0116 110867 Connector . . . . . . . . . . . . . . . . . 6 studs . . . . . . .01

Installation instructions "1454 - EN" - 7 -

2nd circuit kit

Page 8: FR NL DE EN IT 2nd circuit kit ES PT PL PT PT code 074011¼tteahela-komplekt-EXC-EXT... · 2014-04-29 · Legend : AE - DHW electrical backup AVS - Extension board, 2 circuits CAR

Date of installation :

Contact of your heating technician or your after-sales service.

This appliance is marked with this symbol. This means that electrical and electronic products shall not be mixed with general household waste. European Community countries(*), Norway, Iceland and Liechtenstein should have a dedicated collection system for these products. Do not try to dismantle the system yourself as this could have harmful effects on your health and on the environment. The dismantling and treatment of refrigerant, oil and other parts must be done by a qualified installer in accordance with relevant local and national regulations. This appliance must be treated at a specialized treatment facility for re-use, recycling and other forms of recovery and shall not be disposed of in the municipal waste stream. Please contact the installer or local authority for more information. * subject to the national law of each member state

Subj

ect t

o m

odifi

catio

ns w

ithou

t not

ice.

Non

con

tract

ual d

ocum

ent.

Complies with: - Low voltage directive 2006/95/EC, under standard EN 60335-1. - Electromagnetic compatibility Diretive 2004/108/EC.

Société Industrielle de ChauffageSATC - BP 64 - 59660 MERVILLE - FRANCE

RC

Dun

kerq

ue -

Sire

n 44

0 55

5 88

6


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