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Frankfurt Supply Chain

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Presentation given to annual publishing industry supply chain conference at Frankfurt Bookfair
19
Building an Intelligent Publishing Supply Chain Leveraging technology and communications to improve supply chain efficiency, reduce costs and increase profits Michael Cairns Managing Partner, Information Media Partners January 10, 2008
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Page 1: Frankfurt Supply Chain

Building an Intelligent Publishing Supply ChainLeveraging technology and communications to improve supply chain efficiency, reduce costs and increase profits

Michael CairnsManaging Partner, Information Media

PartnersJanuary 10, 2008

Page 2: Frankfurt Supply Chain

2

Where We Are Today

Past decade of information technology investment in medium to large publishing companies: Focused on improving basic cost structures of their

organizations Investment in updating editorial systems, particularly

in educational and journal publishing Reengineering of publishing operational and financial

processes Investment justified as part of Y2K solution, return has

in many cases not met the promise of the investment

Page 3: Frankfurt Supply Chain

3

An Efficient Supply Chain Will Be Publishers’ Goal

Next area of operational improvement and cost reduction is the supply chain Leverage investment made in operational systems Conform to new industry standards for identifying

titles (ISBN-13), transaction standards and related metadata required for more efficient supply chain processes

Integrate internal supply chain processes with those of suppliers and customers, to gain efficiencies of sharing information on supply and demand across the supply chain

Only operational area where material expense savings can be made

In context of migrating content to online delivery

Page 4: Frankfurt Supply Chain

4

Information is the Key Ingredient

Many publishers have in place transaction data warehouses New operational systems provide cleaner transaction

information for data warehousing and analysis Enables analytics by Customer, Author, Genre, Format, etc. Tools for projecting sales of new titles based on past

performance of similar titles During acquisition, expected revenue streams modeled to

determine advance and other contractual obligations For production planning: initial printing and subsequent reprint

planning

These analytics have made publishing programs more intelligent

Printers, Distributors and Booksellers are also capturing their operational performance data for analytics

Page 5: Frankfurt Supply Chain

5

Publishing Industry Key Business Issues

The publishing supply chain is inefficient due to the lack of visibility of day-to-day demand & stock positions

Average fill rates no higher than 85% are typical. 15% of sales are missed, deliveries are incomplete, inaccurate, etc.

Excessive inventory levels result in excessive capital costs, obsolescence, damage, shrinkage Some publishers hold over 300 days of stock

Return rates of 40% are not uncommon in our industry

Page 6: Frankfurt Supply Chain

6

Visibility of Operational Data is Critical

Real time visibility of POS data, multi-level stock information and fill rates would help: Publishers

Adapt production to demand Re-route stock rather than produce additional

inventory Anticipate and pre-empt stock-out situations Spot and troubleshoot logistical problems

Retailers Re-route stock rather than order new inventory Demand driven inventory

All Reduce costs for returns management Industry more healthy; Productive use of capital

Page 7: Frankfurt Supply Chain

7

Adapted from “Information Architects,” Richard Saul Wurman, editor, 1994 and Price Waterhouse, 1999.

Manufacturer

Truckers

Retailers

Customers

Distributors

Management

Truckers

Old Environment Partially informed Push / pipeline

model One-way info flow

Adding Intelligence to the Supply Chain

Database and Data Mining

Web Infrastructure

Telephony Infrastructure

Manufacturer

Retailers

Customers

Transportation

Transportation

Overnight Delivery

Distributors

Management

Direct Marketing

Infomediary and Outsourced

Service Providers

New Environment

Fully informed

Network model

Bi-directional information flow through network

Page 8: Frankfurt Supply Chain

8

The Traditional Supply Chain for Publishing

Fragmented and Inefficient due to poor flow of information

Product Flow

Information Flow

Demand Patterns

Publisher Distributor Bookstore

Page 9: Frankfurt Supply Chain

9

The Intelligent Supply Chain for Publishing

Information & Intelligence Sharing for Effectiveness

Product Flow

Information Flow

Consumer demand drum-beat sets pace for entireSupply Chain

Publisher Distributor Bookstore

• POS Data Sharing• Inventory levels• Fill Rates• Forecasts• Promotional Activities• New Product Introduction

Page 10: Frankfurt Supply Chain

10

Why Collaboration in the Supply Chain?

• Improved understanding, forecasting and analysis of consumer demand• Improved capability to respond and react to changes• Improved stability, predictability and efficiency of supply chain operations

• Improved Fill Rates• Improved on-shelf

availability• More effective demand

generation activities

IncreasedSales

• Reduced lead times• Reduced inventories

Reduced Inventories

• Smoother SC execution• More efficient processes• Reduction of costs for

handling returns

Reduced Costs

• Shared visibility across supply chain - Sales (POS), Inventories• Shared measurement of SC performance and identification of issues

Page 11: Frankfurt Supply Chain

11

Product Planning & Development

Retail Catalog - MailInternet, WWW,

Kiosks

Suppliers

MerchandisingMarketing Distribution Customer ServiceOperations

• Buying & replenishment

• Customer trends• Return code analysis

• Targeted promotions• Loyalty programs• Vendor co-op programs• Customer trends• Assortment planning• Category management• Department adjacencies

• Refined logistics• Supporting inventory reduction

• Inventory planning• Site selection• Department adjacencies• Category management

• Service - support• Return minimization• Buyer satisfaction

DATAWAREHOUSE

Sales Force

Leveraging customer information for sales, marketing, and operational purposes

Page 12: Frankfurt Supply Chain

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Technology is only part of the solution, culture plays a part

Booksellers reluctant to share point-of-sale data They believe they alone own relationship with

consumers/readers Reluctant to share this relationship with publishers and

competitive booksellers Return problem has long been considered a Publisher problem

There are costs for returns for all industry participants Better information flow, collaborative forecasting through the

supply chain can greatly diminish severity of problem “If you’re not part of the solution, you’re part of the problem”

The mystique of first printing size Entwined in marketing of book as key indicator of success Size alone does not matter First printing size requirements will change as the supply chain

becomes more intelligent Short-run printing technologies can fill gaps in traditional

production New key performance indicators needed

Net average unit cost for books sold (factor cost of printing and handling returns into cost of units actually sold)

Page 13: Frankfurt Supply Chain

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Technology is only part of the solution (cont’d)

Sharing of data across the supply chain requires trust Aggregated data will be shared among participants Visibility of detail for own transactions Visibility at aggregate level only for transactions of others Sharing of detail is only way to produce meaningful

aggregate data for all Need for an intelligent supply chain facilitator

Bring to table experience of implementing experience with intelligent supply chain integration in other industries

Deep understanding of publishing industry culture and perspectives

Appreciation of both publisher and bookseller points of view Trusted partner of all industry participants Create aggregate information for shared industry use from

the detailed data of the various participants.

Page 14: Frankfurt Supply Chain

14

Publisher B

From Supply Chain to Supply Network

Intelligent PublishingSupply Network

Printer A

Publisher A

Publisher C

Printer B Printer CStores

Bookseller AHQ

Stores

Bookseller BHQ

Stores

Bookseller CHQ

Distributor A Distributor B Distributor C

• Common set of services• Common data standards

Page 15: Frankfurt Supply Chain

15

Publisher B

A common information framework for all participants

Intelligent PublishingSupply Network

Printer A

Publisher A

Publisher C

Printer B Printer CStores

Bookseller AHQ

Stores

Bookseller BHQ

Bookseller C

Distributor A Distributor B Distributor C

• Common set of services• Common data standards

Page 16: Frankfurt Supply Chain

16

Publisher

Supply Network Information Visibility

Intelligent PublishingSupply Network

Printer

Stores

Bookseller

HQ

Distributor

• Available capacity calendar • Printer-owned paper inventory• Publisher-owned paper inventory• Component inventory• Finished book inventory

• Available inventory• Inventory on order• Inventory in transit• Orders to be filled

• POS data• Stock levels in stores• Inventory in central warehouse• New inventory in transit• Inventory in internal-transit

• Inventory in distribution center• Demand forecast projections• Aggregate sales data• Production orders in process• Customer orders to be filled

Page 17: Frankfurt Supply Chain

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Publisher

From Supply Network to Title Availability Marketplace

Allows a bookseller needing to restock a title to post requirement to the network and find quantity/price/delivery date from both the publisher and all distributors who list it

Bookseller systems or IPSN provided services could use rules to determine most cost effective way to meet requirement

Lowest cost source is not always most cost effective!

Intelligent PublishingSupply Network

Stores

BooksellerHQ

Distributor A Distributor B Distributor C

Page 18: Frankfurt Supply Chain

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Conclusion

Future significant cost savings and efficiency gains will come only from industry wide supply chain initiatives

Technology investments can and will be leveraged further

Publishing lags other industries There are many examples of successful

implementations Industry groups must take up the challenge

Page 19: Frankfurt Supply Chain

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Thank You!

For more information, please contact:

Michael Cairns

Managing PartnerInformation Media Partners908 938 4889

[email protected]


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