FREECLIMBER4200 PT, 4400 CL, AND 4600 PT/CL
OWNER’S MANUAL
® ilverS
DDENDUMA
© 2001 StairMaster Health & Fitness Products, Inc. StairMaster and FreeClimber are registered trademarks or trademarks of StairMaster Health & Fitness Products, Inc. in the United States
and/or other countries. All other trademarks are trademarks of their respective companies.StairMaster is a Rutledge Capital Company
Printed in the United States.© 2001 StairMaster® Health & Fitness Products, Inc.
All rights reserved.
World HeadquartersNautilus, Inc.
16400 SE Nautilus DriveVancouver, WA USA 98683
(800) NAUTILUS(800) 628-8458
www.nautilus.com
Page iii
IMPORTANT PHONE NUMBERS
If you need assistance, please have both the serial number of your machine andthe date of purchase available when you contact the appropriateStairMaster® Health & Fitness Products, Inc. office listed below.
OFFICES IN THE UNITED STATES INTERNATIONAL CUSTOMER SERVICEWORLDWIDE CUSTOMER SERVICE INTERNATIONAL OFFICE
North American Office Nautilus International S.A.16400 SE Nautilus Drive Rue Jean Prouve 6Vancouver, Washington, USA 98683 1762 Givisiez / SwitzerlandTel: 1-800-NAUTILUS (1-800-628-8458) Tel: +4-26-460-77-77FAX: 1-800-523-1049 Fax: +41-26-460-77-70E-mail: [email protected]
INTERNATIONAL OFFICES:Switzerland Office Germany and Austria OfficeNautilus Switzerland S.A. Nautilus GmbHTel: +41-26-460-77-66 Tel: +49-2203-20-20-0Fax: +41-26-460-77-60 Fax: +49-2203-20-20-4545
Italy Office United Kingdom OfficeNautilus Italy s.r.l. Nautilus UK Ltd.Tel: +39-051-664-6201 Tel: +44-1908-267-345Fax: +39-051-664-7461 Fax: +44-1908-267-346
China Office Nautilus Representative OfficeTel: +86-21-523-707-00Fax: +86-21-523-707-09
Page 71
APPENDICES
Page 74
APPENDICES
Figure 11: Parts Needing Periodic Maintenance
Page 75
APPENDICES
Figure 12: Final Assembly - Left, 4600 PT27
827
2293
0
2129
8
2559
520
205
Alt.
2150
8 A
lt. w
ith P
ulle
y
2584
5
2 x
2360
9
Page 76
APPENDICES
Figure 13: Final Assembly - Right,4600 PTLe
ft -
2553
0Ri
ght -
255
29
2559
2
Righ
t - 2
5596
2559
4
2584
5
2214
3
2597
827
827
Page 77
APPENDICES
Figure 14: Final Assembly - Left, 4600 CL27
828
2 x
2360
9
Left
- 25
595
2225
7
2146
8-03
2584
5
2020
5 Al
t.22
536
- Alt.
, Pu
lley,
Disk
2216
422
047
2207
0
2288
4
2204
722
036
Page 78
APPENDICES
Figure 15: Final Assembly - Right, 4600 CLLe
ft - 2
5530
2559
2
Righ
t - 2
5596
2584
5
2 x 2
5978
2782
8
Righ
t - 2
5529
Page 79
APPENDICES
Figure 16: Covers - 4600 PT/CL
2551
2
Uppe
r Rig
ht C
over
2551
8
Low
er R
ight
Cov
er46
00 P
T - 2
5879
4600
CL -
258
81
Low
er Le
ft Co
ver
4600
PT -
258
7846
00 C
L - 2
5882
Uppe
r Lef
t Cov
er25
519
Side H
andr
ail A
ssem
bly
Righ
t - 25
596
Left
- 255
95
Cons
ole A
ssem
bly
2713
0, 27
767,
4007
0 - 00
125
565,
2587
7, 25
564,
2584
4
4 x 2
5454
2558
5
Top
Shie
ld25
513
2779
1 - 0
32
x 222
58Br
acke
t18
009
- 03
4 x 1
8028
Page 80
APPENDICES
Figure 17: Pedal Arm Assembly & First Reduction Shaft Assembly(4600 PT/CL, 4400 CL, 4200 PT)
4021
6
Spro
cket
2261
8
Leve
ling
Arm
2587
525
874
2556
9
Peda
l Arm
Left
- 255
67Ri
ght -
255
68Pe
dal A
rm A
ssem
bly
Left
Peda
l Arm
show
n as
sem
bled
Peda
lLe
ft - 2
1794
Righ
t - 2
1793
Snap
Rin
g2
x 22
141
Was
her
2 x
2214
012
446
Set S
crew
2287
8
Firs
t Red
uctio
n Sh
aft A
ssem
bly
Expl
oded
Vie
w
Sect
ion
F-F
(Fro
m a
ll Fin
al A
ssem
bly
Dra
win
gs)
2287
8
Page 81
APPENDICES
Figure 18:Drive Shaft Assembly & Eccentric Hub Assembly(4600 PT/CL, 4400 CL, 4200 PT)
Ecce
ntric
Hub
Ass
embl
y 24
897
(Exp
lode
d Vi
ew)
Driv
e Sh
aft A
ssem
bly
1048
5(E
xplo
ded
View
)
Sect
ion
D-D
(Fro
m a
ll Fin
al A
ssem
bly
Dra
win
gs)
Fram
e
1038
2
1040
010
383
Page 82
APPENDICES
Figure 19: Final Assembly - Left, /4200 PTM
ain
Cabl
e42
00 P
T 21
417
2585
6
2 x
2129
825
845
2020
5 A
lt.21
508
Alt.
w
/Pul
ley
2207
5
2207
522
075
2 x
2360
92
x 13
580
Page 83
APPENDICES
Figure 20: Final Assembly - Right, 4200 PT
2585
6
2588
5
2 x
2597
82
x 21
774
2 x
2232
6
Mai
n Ca
ble
4200
PT
- 214
17
2120
4 (D
iode
)
Page 84
APPENDICES
Figure 21: Final Assembly - Left, 4400 CL
2588
5
Mai
n Ca
ble
2782
8
2 x 2
3609
2 x 2
3054
2 x 2
5079
2 x 1
3580
Load
Res
istor
2144
7
2225
7
2020
5
2204
7
Brac
ket
2584
5
2202
722
164
2288
4
2203
622
047
Spee
d Se
nsor
2144
5
2219
1 2202
922
030 22
536
(Alt.
, Disk
, & P
ulle
y)
Page 85
APPENDICES
Figure 22: Final Assembly - Right, 4400 CL25
856
(DO
M, N
on - C
HR)
2586
1 (IN
TL, C
HR)
Mai
n Ca
ble
2782
8
2203
224
271
2 x 2
2075
2584
5
2 x 2
2326
2 x 2
1774
2 x 2
5978
2215
0
Page 86
APPENDICES
Figure 23: Covers - 4400 CL, 4200 PT25
857
(420
0PT R
eadi
ng R
ack)
2550
9 (4
200P
T, C
onso
le)
2545
422
138
2779
7(4
400C
L)
2588
3 (4
200P
T)25
887
(440
0CL)
2588
4 (4
200P
T)25
886
(440
0CL)
Righ
t - 2
5560
Left
- 255
61
Neck
Cov
er
Rive
t8
x 180
72
Rive
t5
x 180
72
Mid
Cov
er25
880
2558
527
791
- 03
2524
4
4007
0 - 0
0127
767
2713
025
877
2584
4 (4
400C
L, C
HR, IN
TL, C
onso
le)
2558
3 (4
400C
L, N
on - C
HR, D
OM
, Con
sole
)25
565
2556
4
(440
0CL)
(440
0CL)
Page 87
APPENDICES
Figure 24: Cover Removal
2. 4200PT, 4400CL, 4600PT/CL: Remove 8 fasteners and separate neck covers.
Console Knob
Bottom cover
1. Remove 4 fasteners and slide mid cover back.
3. Remove 2 fasteners, carefully spread the bottom covers apart, and separate the bottom cover from the frame.
Page 88
Figure 25: Cover fasteners
APPENDICES
Page 89
APPENDICES
Figure 26: Drive Chain tensioning
Page 90
APPENDICES
Figure 27: Belt Tension