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Home > Documents > FREECLIMBER Silver 4200 PT, 4400 CL, AND 4600 PT/CL …...(800) NAUTILUS (800) 628-8458 Page iii....

FREECLIMBER Silver 4200 PT, 4400 CL, AND 4600 PT/CL …...(800) NAUTILUS (800) 628-8458 Page iii....

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F REE C LIMBER 4200 PT, 4400 CL, AND 4600 PT/CL OWNERS MANUAL ® ilver S DDENDUM A
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  • FREECLIMBER4200 PT, 4400 CL, AND 4600 PT/CL

    OWNER’S MANUAL

    ® ilverS

    DDENDUMA

  • © 2001 StairMaster Health & Fitness Products, Inc. StairMaster and FreeClimber are registered trademarks or trademarks of StairMaster Health & Fitness Products, Inc. in the United States

    and/or other countries. All other trademarks are trademarks of their respective companies.StairMaster is a Rutledge Capital Company

    Printed in the United States.© 2001 StairMaster® Health & Fitness Products, Inc.

    All rights reserved.

    World HeadquartersNautilus, Inc.

    16400 SE Nautilus DriveVancouver, WA USA 98683

    (800) NAUTILUS(800) 628-8458

    www.nautilus.com

    Page iii

  • IMPORTANT PHONE NUMBERS

    If you need assistance, please have both the serial number of your machine andthe date of purchase available when you contact the appropriateStairMaster® Health & Fitness Products, Inc. office listed below.

    OFFICES IN THE UNITED STATES INTERNATIONAL CUSTOMER SERVICEWORLDWIDE CUSTOMER SERVICE INTERNATIONAL OFFICE

    North American Office Nautilus International S.A.16400 SE Nautilus Drive Rue Jean Prouve 6Vancouver, Washington, USA 98683 1762 Givisiez / SwitzerlandTel: 1-800-NAUTILUS (1-800-628-8458) Tel: +4-26-460-77-77FAX: 1-800-523-1049 Fax: +41-26-460-77-70E-mail: [email protected]

    INTERNATIONAL OFFICES:Switzerland Office Germany and Austria OfficeNautilus Switzerland S.A. Nautilus GmbHTel: +41-26-460-77-66 Tel: +49-2203-20-20-0Fax: +41-26-460-77-60 Fax: +49-2203-20-20-4545

    Italy Office United Kingdom OfficeNautilus Italy s.r.l. Nautilus UK Ltd.Tel: +39-051-664-6201 Tel: +44-1908-267-345Fax: +39-051-664-7461 Fax: +44-1908-267-346

    China Office Nautilus Representative OfficeTel: +86-21-523-707-00Fax: +86-21-523-707-09

    Page 71

    APPENDICES

  • Page 74

    APPENDICES

    Figure 11: Parts Needing Periodic Maintenance

  • Page 75

    APPENDICES

    Figure 12: Final Assembly - Left, 4600 PT27

    827

    2293

    0

    2129

    8

    2559

    520

    205

    Alt.

    2150

    8 A

    lt. w

    ith P

    ulle

    y

    2584

    5

    2 x

    2360

    9

  • Page 76

    APPENDICES

    Figure 13: Final Assembly - Right,4600 PTLe

    ft -

    2553

    0Ri

    ght -

    255

    29

    2559

    2

    Righ

    t - 2

    5596

    2559

    4

    2584

    5

    2214

    3

    2597

    827

    827

  • Page 77

    APPENDICES

    Figure 14: Final Assembly - Left, 4600 CL27

    828

    2 x

    2360

    9

    Left

    - 25

    595

    2225

    7

    2146

    8-03

    2584

    5

    2020

    5 Al

    t.22

    536

    - Alt.

    , Pu

    lley,

    Disk

    2216

    422

    047

    2207

    0

    2288

    4

    2204

    722

    036

  • Page 78

    APPENDICES

    Figure 15: Final Assembly - Right, 4600 CLLe

    ft - 2

    5530

    2559

    2

    Righ

    t - 2

    5596

    2584

    5

    2 x 2

    5978

    2782

    8

    Righ

    t - 2

    5529

  • Page 79

    APPENDICES

    Figure 16: Covers - 4600 PT/CL

    2551

    2

    Uppe

    r Rig

    ht C

    over

    2551

    8

    Low

    er R

    ight

    Cov

    er46

    00 P

    T - 2

    5879

    4600

    CL -

    258

    81

    Low

    er Le

    ft Co

    ver

    4600

    PT -

    258

    7846

    00 C

    L - 2

    5882

    Uppe

    r Lef

    t Cov

    er25

    519

    Side H

    andr

    ail A

    ssem

    bly

    Righ

    t - 25

    596

    Left

    - 255

    95

    Cons

    ole A

    ssem

    bly

    2713

    0, 27

    767,

    4007

    0 - 00

    125

    565,

    2587

    7, 25

    564,

    2584

    4

    4 x 2

    5454

    2558

    5

    Top

    Shie

    ld25

    513

    2779

    1 - 0

    32

    x 222

    58Br

    acke

    t18

    009

    - 03

    4 x 1

    8028

  • Page 80

    APPENDICES

    Figure 17: Pedal Arm Assembly & First Reduction Shaft Assembly(4600 PT/CL, 4400 CL, 4200 PT)

    4021

    6

    Spro

    cket

    2261

    8

    Leve

    ling

    Arm

    2587

    525

    874

    2556

    9

    Peda

    l Arm

    Left

    - 255

    67Ri

    ght -

    255

    68Pe

    dal A

    rm A

    ssem

    bly

    Left

    Peda

    l Arm

    show

    n as

    sem

    bled

    Peda

    lLe

    ft - 2

    1794

    Righ

    t - 2

    1793

    Snap

    Rin

    g2

    x 22

    141

    Was

    her

    2 x

    2214

    012

    446

    Set S

    crew

    2287

    8

    Firs

    t Red

    uctio

    n Sh

    aft A

    ssem

    bly

    Expl

    oded

    Vie

    w

    Sect

    ion

    F-F

    (Fro

    m a

    ll Fin

    al A

    ssem

    bly

    Dra

    win

    gs)

    2287

    8

  • Page 81

    APPENDICES

    Figure 18:Drive Shaft Assembly & Eccentric Hub Assembly(4600 PT/CL, 4400 CL, 4200 PT)

    Ecce

    ntric

    Hub

    Ass

    embl

    y 24

    897

    (Exp

    lode

    d Vi

    ew)

    Driv

    e Sh

    aft A

    ssem

    bly

    1048

    5(E

    xplo

    ded

    View

    )

    Sect

    ion

    D-D

    (Fro

    m a

    ll Fin

    al A

    ssem

    bly

    Dra

    win

    gs)

    Fram

    e

    1038

    2

    1040

    010

    383

  • Page 82

    APPENDICES

    Figure 19: Final Assembly - Left, /4200 PTM

    ain

    Cabl

    e42

    00 P

    T 21

    417

    2585

    6

    2 x

    2129

    825

    845

    2020

    5 A

    lt.21

    508

    Alt.

    w

    /Pul

    ley

    2207

    5

    2207

    522

    075

    2 x

    2360

    92

    x 13

    580

  • Page 83

    APPENDICES

    Figure 20: Final Assembly - Right, 4200 PT

    2585

    6

    2588

    5

    2 x

    2597

    82

    x 21

    774

    2 x

    2232

    6

    Mai

    n Ca

    ble

    4200

    PT

    - 214

    17

    2120

    4 (D

    iode

    )

  • Page 84

    APPENDICES

    Figure 21: Final Assembly - Left, 4400 CL

    2588

    5

    Mai

    n Ca

    ble

    2782

    8

    2 x 2

    3609

    2 x 2

    3054

    2 x 2

    5079

    2 x 1

    3580

    Load

    Res

    istor

    2144

    7

    2225

    7

    2020

    5

    2204

    7

    Brac

    ket

    2584

    5

    2202

    722

    164

    2288

    4

    2203

    622

    047

    Spee

    d Se

    nsor

    2144

    5

    2219

    1 2202

    922

    030 22

    536

    (Alt.

    , Disk

    , & P

    ulle

    y)

  • Page 85

    APPENDICES

    Figure 22: Final Assembly - Right, 4400 CL25

    856

    (DO

    M, N

    on - C

    HR)

    2586

    1 (IN

    TL, C

    HR)

    Mai

    n Ca

    ble

    2782

    8

    2203

    224

    271

    2 x 2

    2075

    2584

    5

    2 x 2

    2326

    2 x 2

    1774

    2 x 2

    5978

    2215

    0

  • Page 86

    APPENDICES

    Figure 23: Covers - 4400 CL, 4200 PT25

    857

    (420

    0PT R

    eadi

    ng R

    ack)

    2550

    9 (4

    200P

    T, C

    onso

    le)

    2545

    422

    138

    2779

    7(4

    400C

    L)

    2588

    3 (4

    200P

    T)25

    887

    (440

    0CL)

    2588

    4 (4

    200P

    T)25

    886

    (440

    0CL)

    Righ

    t - 2

    5560

    Left

    - 255

    61

    Neck

    Cov

    er

    Rive

    t8

    x 180

    72

    Rive

    t5

    x 180

    72

    Mid

    Cov

    er25

    880

    2558

    527

    791

    - 03

    2524

    4

    4007

    0 - 0

    0127

    767

    2713

    025

    877

    2584

    4 (4

    400C

    L, C

    HR, IN

    TL, C

    onso

    le)

    2558

    3 (4

    400C

    L, N

    on - C

    HR, D

    OM

    , Con

    sole

    )25

    565

    2556

    4

    (440

    0CL)

    (440

    0CL)

  • Page 87

    APPENDICES

    Figure 24: Cover Removal

    2. 4200PT, 4400CL, 4600PT/CL: Remove 8 fasteners and separate neck covers.

    Console Knob

    Bottom cover

    1. Remove 4 fasteners and slide mid cover back.

    3. Remove 2 fasteners, carefully spread the bottom covers apart, and separate the bottom cover from the frame.

  • Page 88

    Figure 25: Cover fasteners

    APPENDICES

  • Page 89

    APPENDICES

    Figure 26: Drive Chain tensioning

  • Page 90

    APPENDICES

    Figure 27: Belt Tension


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