FST Systems 2016

ADDED VALUE THROUGH KNOW -HOW Systems Consumables Coatings www.fst.n l

ADDED VALUE THROUGH KNOW -HOW Systems Consumables Coatings www.fst.n l ADDED VALUE THROUGH KNOW -HOW Systems Consumables Coatings www.fst.n l

The 50 Series Equipment Advanced Simplicity

March-2015


The 50 Series

Introduction of the 3rd Generation 50 Series Equipment

Further development of the successful 2nd Generation 50-Series Equipment

First 50-Series Equipment installed in 1997, and still in operation every day.

Proven performance. More than 120 50-Series systems operational worldwide including: Siemens, Aquamarine, Flame Spray, CTS, Chromalloy, GE, WGHITT, TST, Wamar, Brenco, Woodgroup, GE, etc.)


System Configurations

HV-50 • HV-50/JP-5000 • HV-50/Jet Kote • HV-50/DJ-2600

AP-50 • AP-50 Ar/H2 • AP-50 Ar/N2/H2 • AP-50 Ar/N2/H2/He • iPS-80 (80KW) or iPS-50 (50KW)

MP-50 • Combination of the above • Incl. Flame Powder

Powder Feeders • FST 10C/FT • FST 20C/FT • PF-50


ALL SYSTEMS STANDARD:

Mass Flow Controlled Remote access Multiple language software Multiple gun technology Stainless steel hard plumbing CE Conformity Gun limits safeties Parameter safeties Recipe saving

•Multi-process •Integration M/S or I/O •E-Stop Integration •Data logging •Closed loop parameters

Turn Key

•Plasma / HVOF •I/O integration •M/S integration •Data logging •Modular Contruction •Stainless Steel Internals

MP-50

•Plasma process •I/O integration •Data logging •Stainless Steel Internals

•Modular design

AP-50

•HVOF Process •I/O integration •Data logging •Modular design •Stainless Steel Internals

•Mobile version

HV-50

•HVOF Process •I/O integration •Data logging •Ethanol based •Highly efficient •Ultra High Pressure

•Modular design •Mobile version

eGun system

System Portfolio


•Volumetric feeding •Fully controlled via 50-Series equipment

•One hopper 1.5, 2.5, 5 Ltr. •Optional heater blanket

FST 10

•Volumetric feeding •Fully controlled via 50-Series equipment

•Two hoppers 1.5, 2.5, 5 Ltr. •Optional heater blanket

FST 20

•Volumetric feeding •I/O Controlled •Hopper 3.3 tr. •Std. Heater blanket •Easy cleaning •High pressure

PF-50

Powder Feeder Portfolio

POWDER FEEDER OPTIONS FST 10 / 20:

Mass Flow controlled Mass View controlled Flow Tube controlled Gravimetric feeding Laser version High pressure version


System Levels

25-Series 50-Series 100-Series Operating Menu (Basic) √ √ √ Operating Menu (Operator) √ √ Settings Menu √ √ √ Recipe Menu (20) √ √ √ Recipe Menu (256) √ √ Alarm Menu (Basic) √ √ √ Alarm Menu (Solutions) √ √ Pre-Settings Menu √ √ √ Consumption Page √ √ Remote Access (eWon) √ √ Data Trending √ √ Data Dump √ √ Data Logging incl Report √ User Level Setting √ √ Service Page √ √ I/O Integration √ √ √ Master/Slave Integration √ (Optional extra Price) √ Downloadable Information √ Surface Temperature Sensor √ (Optional extra Price) Barcode Reader √ (Optional extra Price) Part Cooling Jet Torch as Parameter √ Torch Cooling Jet Part as Parameter √

06-0

6-20

14


AP-50System Configuration

1. AP-50 Touch Screen

2. AP-50 Electric Module

3. AP-50 Gas Module

4. AP-50 Jam Box

5. iPS80 Power Supply

6. Powder Feeder

7. Plasma Torch

8. Water Cooling Unit

9. E-Stop

10.H2 Sensor Gas Module

11.H2 Sensor Spray Booth

12.Flow Sensor


HV-50/JP-5000 System Configuration

1. HV-50 Touch Screen

2. HV-50 Electric Module

3. HV-50 Gas/Fuel Module

4. Cooling Unit

5. Powder Feeder

6. HV-50 Jam Box

7. Hoses & Cables HVOF Torch

8. HVOF Torch

9. E-Stop & Flow Sensor


Thermal Spray Torches


eGun™

06-0

6-20

14


50-Series key features

Latest Graphical Touch Screen provides clear and user friendly control and monitoring.

PLC controlled for maximum reliability

Closed loop all parameters

Integration with powder feeding systems

Integration with handling systems

Monitoring peripheral equipment

Remote access via eWon

Data trending and logging

Self diagnostics systems

Safety measures


Heart of the system – PLC with software and communication with the sub components.

System status and all alarms and safety measures are constantly monitored

Improved remote access using the Service Page

50-Series Electric Module


Dedicated gas module for each process

High precision MFC for all the gases

Pressure sensors, valves and switches

Carrier gas control

Cooling air control

Supply pressure monitoring

Forced air circulation

50-Series Gas Modules


Latest Generation Siemens Simatic S7-1200 PLC Great performance and reliability

Modular, compact, versatile and powerful

providing the ideal fit to the 50 series

requirements

New FST PLC software

Latest generation Siemens HMI Panel Comfort Panel TP1200

High Performance, robustness

Designed to reliably work with PLC S7-

1200 Series

50-Series Technology Used


Bronkhorst MFC’s for all process gasses

In-line filter, pressure sensors, valves etc.

Stainless Steel tubing inside gas module

Gas Line in straight line for easy access and maintenance, and improved gas flows to torches

Calibration connections

Forced air circulation including flow sensor

50-Series Gas Modules


Connection modules for guns

Integration of the electric power, water and process gases

Ignition devices for APS and HVOF guns

Cooling water pressure, flow and temperature monitoring

Back flash valves for HVOF guns

Jambox / Water Switch Module


Heavy Duty Secondary Chopped 80 kW Rectifier (1000 Amp, 80 V). Also available in a 50KW version.

100% Duty Cycle for the entire power range

No disturbance or contamination back into the electrical supply net

Higher electrical efficiency; up to 40% in power savings!

More stable plasma and less plasma power fluctuations, especially for low power applications (ID coatings)

iPS-80 PowerArc™ Power supply


Longer hardware (nozzles/electrodes) lifetimes and more homogeneous coating quality

Controlled soft ignitions reducing nozzle/electrode wear

No HF disturbance with other components such as robots, PC’s, etc

Access to individual power modules inside the power supply

iPS-80 PowerArc™ Power supply


Operator Interface New design, New Software

Mounted on a toolpost

New generation of Siemens touch 15” screen

Data trending & logging

Multilevel password

Up to 250 recipes can be stored

Saving recipes via USB Port

Export recipes

Remote Diagnostics


15” Touch Screen operation with several main and sub menu’s for easy programming and operator friendly control. Storage of 250 recipes. Possibility of multi-level pass word protection.

The Software


The Software: Operator Screen Screen

The Software; keeping simplicity and operator friendliness

Safety First

Menu Selection Buttons


The Software: Operator Screen Screen

The Software; keeping simplicity and operator friendliness

Powder Feeder

Torch Selected

Integration – I/O

Start/Stop

Flow Read-out. Alarm 5% & 10%

Recipe Management

Cooling water information


The Software: simplicity screen for operator easiness. Only displayed what is required.

The Software: Operator Screen


Software Features

Idle Mode Data trending & Data logging Improved recipe management Recipes back-up to external USB device User levels Improved alarm page including alarm history Consumption page Improved remote diagnostics via internet using secure eWON

technology. Stop watches with current and last cycle time Displaying actual cooling capacity or heat losses to cooling water. Service page including actual status of all PLC signals Surface Temperature Sensor


The Software: Data Trending

Important process data can be directly followed in real time


The Software: Data Logging

Data Trending only displays the data

Data Logging records raw the data to an external USB device

Fully automatic between start and stop

Post processing in standard computer (Excel)


The Software: Recipe Management

Easy select, modify or create new recipes

Call up from Recipe Page or from Operational Page


The Software: System Menu


The software: User Levels

4 different Service Level can be set

Operator, Quality and Supervisior are for the customer

Service is for the FST Technicials

Operator Quality Supervisor Service

Operating system X X X X

Recipe edit X X X

Settings edit X X

Logging edit X X

Service edit X


The Software: Alarm Registration

Display of actual alarms including Alarm history


The Software: Consumption Page

Shows the volumes of media used


Improved Remote Access

Connect any Ethernet devices without the need to configure the gateway

Instant broadband connection across factory LAN. Easy to setup with no firewall issues.

Cloud based solution. One click to connect within fully secure VPN tunnel. Unlimited in time FREE service.

Fully secure SSL-based VPN tunnel.


The Software: Maintenance Help

Providing detailed information on system status

For service & maintenance engineers


Optional Features

IR sensor connected to 50 Series EM

Substrate temperature displayed on Touch Screen

Barcode Scanner

Master/Slave Integration robot/50series

Gun Air Jet & Part Cooling Air Jet as parameters


The Software: Service & Settings

Setting of gun limits and other important system settings (FST Service Engineer Only)


Integration with robotic handling systems, allowing I/O or master/slave (optional) operation

With robot as master, all process functions (plasma start, PF start, DC functions, recipe selection) are controlled by the robot with 50-Series as slave

Integration


50-Series has a self diagnostics system continuously monitoring the status of the 50-series and peripherals

Gas modules are continuously vented

Combustible gases sensors in gas module(s) and inside the booth

Shut-off valves for combustible gases lines that automatically close when gas leak is detected

Monitoring and safe guarding the gas supply pressures

50-Series Emphasized on Safety

E-Stop buttons, robot teach pendant, robot controller and inside the spray booth, door switch

Monitoring device in ducting between the spray booth and the dust collector


50-Series Emphasized on Quality!

The 50-Series has been designed with Quality in mind: • Use of only first class components

• Standard quality industrial parts and components

• Stainless Steel Piping

• User friendly software

• Remote diagnostics

• etc


Thanks for your attention…


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FST Systems 2016

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