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Fuel Gas Conditioning - Frames · PDF fileFuel gas conditioning systems are used for treatment...

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Product Definition Fuel gas conditioning systems are used for treatment of raw production gas. They are designed to deliver clean, treated gas that is necessary for gas-driven equipment such as turbines and generators. The treated gas can also be used as seal gas, blanketing gas or utility gas. Fuel gas conditioning systems are commonly referred to as fuel gas skids, fuel gas systems or fuel gas filtration and heating packages. Product Description If produced gas is left untreated before entering the combustion chamber of gas driven generators, it can result in major damage. Even small amounts of liquids and/or solids or over-pressurized gas entering the combustion chamber will have detrimental effects. Our systems are designed to protect gas-fueled engines and turbines from over-pressure, liquids, solids and aerosols. Furthermore, heating the gas properly above the dew point of the water and hydrocarbon prevents liquid condensation in the combustion chambers. Product Leaflet / p 1 Frames has more than 20 years of experience in building fuel gas related packages, and extensive knowledge with regard to high-quality gas requirements. We design, engineer and manufacture each fuel gas package as a customized solution, tailored to the specific requirements of the client. All gas conditions and desires of the fuel gas consumer are taken into account, whether it concerns a turbine, engine or any other equipment that relies on conditioned gas. Frames ensures that the package is safe, delivers the correct amount of gas at the exact pressure and conditions, with full instrumental control and feedback systems to monitor every parameter of the package. Frames designs the system and performs simulations to ensure all requirements are met or exceeded, and the design conditions for the package are set and safe. We usually adjust the following parameters in a fuel gas package: 1. Temperature 2. Pressure 3. Solid removal (dust and particles) 4. Condensate and water removal (liquids) Reducing the pressure, scrubbing, filtering, cooling and/or heating the gas ensures that clean and dry gas is delivered to the combustion chamber at the required pressure and temperature. Medium Pressure Package with Tubing and Piping Frames Flow Control & Safeguarding Eikenlaan 237 2404 BP Alphen aan den Rijn The Netherlands +31 172 461 600 [email protected] frames-group.com Fuel Gas Conditioning
Transcript
Page 1: Fuel Gas Conditioning - Frames · PDF fileFuel gas conditioning systems are used for treatment of raw ... • Optimized and custom-built process system design, ... Chemical Injection

Product Definition

Fuel gas conditioning systems are used for treatment of raw

production gas. They are designed to deliver clean, treated gas

that is necessary for gas-driven equipment such as turbines

and generators. The treated gas can also be used as seal gas,

blanketing gas or utility gas. Fuel gas conditioning systems are

commonly referred to as fuel gas skids, fuel gas systems or fuel

gas filtration and heating packages.

Product Description

If produced gas is left untreated before entering the combustion

chamber of gas driven generators, it can result in major damage.

Even small amounts of liquids and/or solids or over-pressurized gas

entering the combustion chamber will have detrimental effects. Our

systems are designed to protect gas-fueled engines and turbines

from over-pressure, liquids, solids and aerosols. Furthermore, heating

the gas properly above the dew point of the water and hydrocarbon

prevents liquid condensation in the combustion chambers.

Product Leaflet / p 1

Frames has more than 20 years of experience in

building fuel gas related packages, and extensive

knowledge with regard to high-quality gas

requirements. We design, engineer and manufacture

each fuel gas package as a customized solution,

tailored to the specific requirements of the client.

All gas conditions and desires of the fuel gas

consumer are taken into account, whether it

concerns a turbine, engine or any other equipment

that relies on conditioned gas. Frames ensures that

the package is safe, delivers the correct amount

of gas at the exact pressure and conditions, with

full instrumental control and feedback systems to

monitor every parameter of the package.

Frames designs the system and performs

simulations to ensure all requirements are met

or exceeded, and the design conditions for the

package are set and safe. We usually adjust the

following parameters in a fuel gas package:

1. Temperature

2. Pressure

3. Solid removal (dust and particles)

4. Condensate and water removal (liquids)

Reducing the pressure, scrubbing, filtering, cooling

and/or heating the gas ensures that clean and dry

gas is delivered to the combustion chamber at the

required pressure and temperature.

Medium Pressure Package with Tubing and Piping

FramesFlow Control & SafeguardingEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 461 [email protected]

Fuel Gas Conditioning

Page 2: Fuel Gas Conditioning - Frames · PDF fileFuel gas conditioning systems are used for treatment of raw ... • Optimized and custom-built process system design, ... Chemical Injection

Product Leaflet / p 2

Process Description

The package design typically consists of a scrubber vessel or knock-

out drum, filter-coalescer units, heaters, pressure reduction valves,

emergency and operational valves, and (flow) metering, and is often

placed downstream of production header, glycol contactor or separator

for conditioning. Depending on the feed gas inlet conditions, fuel gas

systems may be equipped with heaters or coolers.

Frames Fuel Gas Conditioning Systems use pressure control valves to

reduce the pressure of the production gas to the level required by the

user. The resulting adiabatic cooling effect can cause condensates to

form. Liquids entrained in the gas and condensates will be scrubbed

to avoid any liquid carry-over into downstream equipment. The gas

is channeled to the filter-coalescer units to further remove any liquid

carry-over as well as solid particles. In some cases, pre-heating is

required before the gas is let down.

During the final steps of the process, the gas can be superheated to

ensure temperatures above the dew point far downstream, ready for

delivery to the consumer.

Fuel Gas Conditioning

High Pressure Package in Piping with Integrated Cooler

Section of Module Mounted Package 3D Model of a Special Design Package

FramesFlow Control & SafeguardingEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 461 [email protected]

Page 3: Fuel Gas Conditioning - Frames · PDF fileFuel gas conditioning systems are used for treatment of raw ... • Optimized and custom-built process system design, ... Chemical Injection

Added Value Frames

• Optimized and custom-built process system

design, fully validated by industry-leading

software, including UniSim® and HYSYS®

• Full service for guaranteed progress and single-

point accountability

• Cost-effective modular units with low installation

and operating costs

• Built to match your unique gas composition and

operating conditions

• Suitable for onshore and offshore, harsh

environments and tight plot spaces

• Proven processes and cutting-edge technology

References

• Haewene Brim FPSO – Bluewater Services Ltd.,

the Netherlands

• G16a-B – GDF SUEZ E&P Nederland B.V.,

the Netherlands

• B13 Platform – Chevron Exploration and

Production Netherlands B.V., the Netherlands

• Leman AK Platform – Shell U.K. Ltd., United

Kingdom

• K5-CU Platform – Total E&P Nederland B.V.,

the Netherlands

Product Leaflet / p 3

Project Management

At Frames, we understand that success depends on sharp project

management. As our client, we are driven to supporting your

business, with our dedicated project team always on hand for one-on-

one contact, providing you with the best possible service.

From concept through to design, production, testing and delivery, our

project team will know your operating environment, and will use the

latest technology to precisely meet your needs.

We are solution orientated, understand your industry and always use

strict document control and professional planning to exercise tight

process control and meet all delivery deadlines. Our global office

network, international supply chain and partnerships with leading

vendors mean we are always able to supply the best systems and

meet all of the local requirements and regulations.

Technical Details

• Materials ranging from carbon steel to alloys, such as super

duplex, Hastelloy and Inconel.

• Process piping designed to code, such as ANSI, fabrication to

ASME Section IX

• Vessels designed to code, such as ASME / PED / PD5500 &

National Board Registered (U-stamp) when required

• Instrumentation tubing, also used as process piping

• Valves including control and operation (ESD, PSD, switch-over)

• Electric process heaters with withdrawable elements or cast

heaters with exact heater duty calculations

• Certified for use in Zone 1 or Class 1

• Compact duplex configuration filter-coalescer units for

continuous operation

• Filtration fineness down to 1 micron and efficiencies up to 99.9%

• Pressures up to 400 bar(g) or higher upon request

Fuel Gas Conditioning

FramesFlow Control & SafeguardingEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 461 [email protected]

Contact

+ 31 172 461 600

[email protected]

Page 4: Fuel Gas Conditioning - Frames · PDF fileFuel gas conditioning systems are used for treatment of raw ... • Optimized and custom-built process system design, ... Chemical Injection

Frames Family Tree

Flow Control& Safeguarding

Hydraulic Systems • Wellhead Control • Subsea Hydraulic Power Units • Hydraulic Power Units • IWOCS (Intervention Workover Control Systems) • TUTU (Topside Umbilical Termination Unit) • Cargo Ballasting Systems Safety Instrumented Systems

• High Integrity Protection Systems (HIPS) Chemical Injection

• Chemical & Methanol Injection Systems • Chemical Distribution Systems

Valve Automation Center • Actuators and Actuated Valve Packages • Control Systems

Automation • Buoy Control • Tank Farm Control & Safeguarding

Asset Life Cycle Management Maintenance & Field Services Commissioning

Operator Training

Spare Parts

Engineering Studies • Conceptual • FEED and Basic

Oil & Water

Multiphase Separation • Production Separators (High & Low Pressure) • Test Separator • Degasser & Knock-Out Drum • Water Oil Separator (WOSEP) • Compact Inline Separation

Electrostatic Coalescers • Dehydrator • Desalter Produced Water Treatment • Deoiling & Desanding Hydrocyclones • Gas Floatation • Media Filtration • Sand Cleaning Separation Internals

Heat Exchangers

Gas

Gas Separation • Demisting • Scrubbers • Filters Heat Exchangers

• Shell & Tube Heat Exchangers Air-Cooled Coolers

Gas Sweetening (H

2S & CO

2)

• Amines • Thiopaq O&G • Solid Bed Scavenger • Membrane • Molecular Sieve Gas Dehydration

• Glycol (TEG) • Molecular Sieve Dew Point Control

• Low Temperature Separation (LTS) • Solid Desiccant Hydrate Inhibition

• MEG/DEG Recovery • Methanol Recovery • MEG/DEG Desalination Light Hydrocarbon Recovery

• Condensate Stabilization • Fractionation Fuel Gas Treatment

FloatersOffshoreOnshore

Total Plant Solutions Industrial CO

2

Modules Early Production Facilities Wellsite Packages Biogas

IntegratedSolutions

Services

FramesFlow Control & SafeguardingEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 461 [email protected] 0

4-2

015

Frames Family Tree


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