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Fuel Oil Products
Fuel Oil Products
Loading
PG
This application can be customized by many design factors:•Loading of trucks or rail car•Bottom or top or mix loading•Number of arms and type of quick coupling•Type of metering technology (PD, coriolis, turbine) or scale bridge•Safety devices (overfill, grounding, limit switch, …)•HMI & operator identification
Unloading
PG O&G
This application can be customized by many design factors:•Type of air elimination device;
a) air eliminator buffer tank b) bulk air eliminator in front of the meter•Type of pump for hose stripping at end of unloading•Safety devices for pump dry run prevention system•Connection trough flexible hose or rigid arm•Above or below ground for NPSH limitation•HMI & operator identification
Blending
O&G
A blending system is designed to produce the scheduled blend volume by means of using two or more components. Main application are:•Bio fuels•Bunker fuels (IFO)•Crude oil•Lube oil•LPG
Additive & Dye InjectionO&G
Additive injection systems ensure safe and accurate dosing of additives to fuels. Main applications are:•IVD Additives•Red/Yellow Dye•Lubricity Additive•Anti-static Additive•Ethyl Mercaptan•Liquid Performance Catalysts•Cetane Improver
Fiscal Metering
PG O&G
Custody transfer of ownership of Fuel Oil demand for a small level of uncertainty to prevent a significant loss of revenue. Local national or international Weigh & Measure standard drives the selection of primary flow element (including Ultrasonic, Turbine, Orifice, Positive Displacement), the number of runs, the lay out, the instrumentation & control and the proving system. The optimal design results into the best solution to allow better quality, safety, accuracy and performance while minimizing the fabrication, trasportation, installation and ownership cost.
Can be made by following techniques:•Batch Blending •In-line Blending•Simultaneous Metered Blending
Tranfer & ForwardingPG O&G
There are a wide range of trasfering and forwarding services inside a power plant or a tank farm:•From fuel inboud (rail car‚ ship‚ tank truck) into storage•From treated to untreated tank•From storage to day tank•From storage or day tank to fuel injection pump•From tank to loading rack
The distance that the fuel has to travel, the service level, the product temperature and viscosity, the NPSHa and other working or enviromental factors drive the selection of the pump. Commonly used pumps in this application include three screw‚ two screw and centrifugal.
Boiler Metering
PG
When the fuel oil belong to fuel supplier till it is in the power plant storage tank, the boiler meter is not only a process meter but it is the custody tranfer point. Its reading became the main input for the power plant thermal efficency calculation, so its accuracy must be of premium level and it must be of redundant type. Pay & Check design is typically required to check the accuracy drift on a real time basis. In this application, the normal periodical calibration based on Weigh & Measure standard its not enough. The selection of the right meter depends on the working condition but often the positive displacement technology is the best choice.
Electrical Pre-heatingPG
Preheater is commonly used the reduce the viscosity of crude oils in order to make them more free flowing. It is fitted with a tube bundle containing rows of electric heating elements. The elements heat the tubes, transferring heat to fuel flowing around the tubes. Electrical eaters provide a clean efficient and controllable solution for process heat provision. Design can have several options both on bundle and on control side, such as:•Number of bundles series/parallel•Isolation and redundancy among bundles•Safety control for electrical spark, temperature control, pressure and flow switch•Type of temperature control (spet, continuos or combined)
Proving & Calibration SystemsPG O&G
Each flowmeter need to periodically recalibrated. Frequency or recalibration and method are either imposed by local Weigh & Measure standard or by end user specification. Proving methods are:•Pipe prover•Piston prover•Fixed volume prover•Master meters
Selection of the above method is driver by:•W&M standard•Type of flowmeter•Working condition (pressure, temperature and viscosity)•Application (batch loading or continuos transfer)•Permanent or mobile required service
Available for: PG Power Generation; O&G Oil & Gas
Fuel Oil Products
Head Office: Via F. Ferrucci, 23259100 Prato (PO) Italy
Phone +39 (0574) 1746332 Fax +39 (0574) [email protected]
Iraqi Branch Office: Al Mansour 611/77/73
Baghdad Republic of IraqPhone +964 77081601193 +964 7807835730 +964 7901714317
www.enermove-progetti.com
LPG Products
Fiscal Metering
O&G
Bidirectional and two phase transloading & Fiscal metering:•Highly accurate net batching•Measuring of LPG liquid phase and LPG return vapor phase to include gaseous
component into calculation•Compact system on single skid•Use of Coriolis mass flow meter•Remote operation, certified according to OIML R-117-1 and MID directive
Pressure Reduction
O&G
It is required for downstream protection by means of control valve.Number and type of installed safety devices depend to customer request and local regulations.• Can be combined flow & pressure reduction and control.• Can be of one or two reduction stages.
Transloading
O&G
Transferring LPG between modes of transport, whether from refinery to terminal, terminal to supplier, supplier to storage facility or supplier to end user. The modes of transport include marine, pipeline, rail, air and truck.
Car Filling Autogas Modules StationO&G
Auto Gas stations modules for filling LPG gas in cars and other vehicles with storage tank capacity ranging from 3.000 Liters to 10.000 Liters and with the choice of single or double nozzle LPG dispenser:•Custom built ready to install plant•Easy to operate and cheap maintenance•With all safety features•PED & ASME design code•Design pressure 25bar•Temperature range -20°C / +55°C
Available for: PG Power Generation; O&G Oil & Gas
Head Office: Via F. Ferrucci, 23259100 Prato (PO) Italy
Phone +39 (0574) 1746332 Fax +39 (0574) 1742067
Iraqi Branch Office: Al Mansour 611/77/73Baghdad Republic of IraqPhone +964 77081601193
+964 7807835730 +964 [email protected]
www.enermove-progetti.com
Chemical Injection Packages
Caustic Injection PackageO&G
Many refinery inject Caustic into crude feed to CDU to control condensation of HCL downstream of distillation tower in overhead lines. Caustic Injection is carefully balanced with Chloride levels measured in overhead receiver. Chloride level normally maintained between 10 to 30 PPM. Lower limit is normally maintained to avoid over treatment with Caustic. Overtreatment can result in contamination of Heavy product from CDU.
Amine Injection PackageO&G
Acid or salt present in distillation column overhead system of CDU & VDU may cause corrosion. It is a regular practice to inject Filming Amin (Corrosion Inhibitor), Neutralizing Amine or Wash water at same time to control Corrosion in Column.
Antifoulant Injection PackageO&G
Processing Crude oil containing high level of Calcium Naphthenates. Calcium Naphthenates creates Number of operating challenges. Calcium Naphthenates found in crude oil is insoluble in Oil, Water & Solvent. This can cause fouling Problem in Hydrotreating stage and other upstream product facility. To avoid such kind of Fouling, Antifoulant is added.
Antifoam Injection PackageO&G
Antifoam Injection is done in Coke drum to prevent foaming problem.
Anti Oxidants Injection PackageO&G
Metering metal de-activators (anti-oxidants) to eliminate gum formations in gasolines.
Acid & Alkali Injection Package O&G
Metering caustic to adjust pH of sour gas or crude oil to cut down on corrosion. Metering acid for polymerization.
Effluent Treatment & Waste Water Treatment Injection PackagePG O&G
Anionic & cationic polymer injection for phosphate removal, coagulation & filtration. NaOH metering for metal removal. pH control & cyanide removal. Ferric Chloride & alum injection for coagulation. CuSO4 injection for algae control. Metering of lime slurries for pH control (corrosion control) and coagulation. NaOCl injection for caustic and cyanide removal, and disinfection. Sodium Bisulfite for lime control by hexavalent chromium. Metering activated carbon or diatomaceous earth slurries for odour and colour.
Cooling Tower Water Treatment Injection PackagePG
Dosing Scale Inhibitor for controlling conductivity to prevent scaling. Controlling pH by metering acids and caustics to maintain a pH range that prevents corrosion. Controlling ORP by metering bromine or chlorine to prevent biological growth and fouling. Metering inhibitors such as polyphosphates to inhibit corrosion. Timed dispensing of biocides such as gluteraldehyde or isothiazilone to prevent biological growth and fouling. Even some of the ordinary treating chemicals, such as chlorine, are themselves corrosive, frequently attacking the wooden surfaces of the cooling tower, causing delignification of the wooden structure. Addition of MgSO4 can prevent the deterioration of wood structures of cooling towers and prolong.
Boiler Feed Water Treatment Injection PackagePG
Heating of water will form CO2 and oxygen, which forms carbonic acid when it condensates. This can cause the boiler to corrode.Neutralization is carried out injection Alkalis. To prevent Corrosion and pitting of boiler tubes hydrazine or oxygen scavenger chemicals injection(LP Dosing) is being used. High pressure dosing Tri sodium phosphate injection into boiler is added to reduce Scale formation into boiler. Tri sodium phosphate act as Scale Inhibitor. To prevent corrosion of boiler internals, amine injection is used to coat the inside of the boiler. Sodium Bisulphate is used as Oxygen scavenger.
FGD (Flue Gas Desulfurization) Injection PackagePG
Coal and gas power plants emit Sulfur Dioxides(SO2), Nitrogen Dioxides (NO2), Carbon Monoxides (CO), Particulate Matter. Wet Scrubbing method is used to desulfurize flue gases. Scrubbing agent includes injection of calcium carbonate and caustic soda (sodium hydroxide). Ammonia can be added to the flue gas in the stack to reduce the particulate matter discharged in the process of burning coal.
Available for: PG Power Generation; O&G Oil & Gas
Chemical Injection Packages
Head Office: Via F. Ferrucci, 23259100 Prato (PO) Italy
Phone +39 (0574) 1746332 Fax +39 (0574) [email protected]
Iraqi Branch Office: Al Mansour 611/77/73
Baghdad Republic of IraqPhone +964 77081601193 +964 7807835730 +964 7901714317
www.enermove-progetti.com
Fuel Gas Products
ESD Inlet Valve
PG
It is the inlet section and it provides the closure of the flow in case of an emergency. It can be remote/manually operated with different possibility for the re-opening and re-pressurizzation of the downstream lines. Usually composed of a small skid mounted unit with one actuated ball valves next to a manual gear operated one.
Filtering
PG
Filtration is one of the most crucial aspects of natural gas system. It can be composed of several stage. The first stage can the Knock Out (KO) Drums. It is used when considerable quantities of fluid, like water or hydrocarbon condensates is expected with the natural gas, a knock-out drum with a demister can be installed. Placed after the ESD skid it is used as a single filter to remove the most heavy particles inside the gas.
The second stage is the main filtration point and it can be customized according to the design conditions and installation constrains. Main options are:•Single stage/double stage•Vertical/horizontal•Manual/automatic drain into condensate tank
The third and last stage is the final filtration. It is the last barrier before the burner or GT. The configuration is usually a single stage filter of coalescing cartridges with efficiency of 99,9% for particles up to 3 micron or better.
Fiscal Metering
PG
Custody transfer of ownership of Fuel Gas demand for a small level of uncertainty to prevent a significant loss of revenue. Local national or international Weigh & Measure standard drives the selection of primary flow element (including Ultrasonic, Turbine, Orifice, Positive Displacement), the number of runs, the lay out, the instrumentation & control and the proving system. The optimal design results into the best solution to allow better quality, safety, accuracy and performance while minimizing the fabrication, trasportation, installation and ownership cost.
Available for: PG Power Generation; O&G Oil & Gas
Electrical Pre-heatingPG
When natural gas is subject to pressure reduction, the temperature is subject to a reduction as well. It is a normal practice to have provision for heating natural gas, preferably before the pressure reduction stage, so that its temperature is maintained at an acceptable level to avoid operational and material integrity problems that can be caused by low gas temperature. Design can have several options both on bundle and on control side, such as:•Number of bundles series/parallel•Isolation and redundancy among bundles•Safety control for electrical spark, temperature control, pressure and flow switch•Type of temperature control (spet, continuos or combined)
Pressure Reducing
PG
Gas pressure reduction installations help to control and regulate the flows of gas to ensure the effective and efficient operation and for downstream protection by means of control valve system.• Number and type of installed safety devices depend to customer request and local regulations.• Can be combined flow & pressure reduction and control.• Can be of one or two reduction stages.
Fuel Gas Products
Head Office: Via F. Ferrucci, 23259100 Prato (PO) Italy
Phone +39 (0574) 1746332 Fax +39 (0574) [email protected]
Iraqi Branch Office: Al Mansour 611/77/73
Baghdad Republic of IraqPhone +964 77081601193 +964 7807835730 +964 7901714317
www.enermove-progetti.com
Automation, Control & Analisys
Gas & Liquid Analisys
The gas quality measurements is performed by a gas chromatographs. Tipical output are: Wobbe or calorific value meters, hydrogen sulphide, total sulphur, water and hydrocarbon dew point analysers.The typical required oil measurement are: water, sand and salt content, density, viscosity and hydrogen suphide.
Terminal Automation Software
Terminal automation system (TAS) manages product movements, measuring, monitoring and inventory for any size terminal & bulk plant by volume or mass for asphaly, Chemicals, Crude oil, LNG, LPG & Refined products. The main business & operation process that TAS manage are: access into the terminal of people and vehicles, product receipts and disposals from marine, pipeline, rail or road tanker, intra-tank farm activities (tank-to-tank transfers, in-tank reconsignments), loading and unloading orders to road tanker or rail, multi-level, multi vendor and multi customer inventory accounting.
Pre-heating Control Panel
It can be made on traditional contactor or SCR continuos control or mix. It includes safety control for bundle element temperature in combination of flow switch to grant to optimal safety design. It can either for indoor or outdoor installation including Explosion proff design.
Flow Computer & Supervisory System
A metering system needs to be integrated into a management system. It also needs logic and control operations to ensure correct operation, accurate metering, safety and reliability. Every metering system whether for crude oil, natural gas, condensate or refined product will require the use of flow computers. The flow computers compute various important analytical and fiscal information utilising information gathered from the transducers and instrumentation installed in and around the Flow Metering skid.The metering supervisory system is an industrial control system, comprising of a computer server, operator station, PLC and other ancillary equipment. This monitors and controls the metering system and provides electronic metering data for accounting use.
Control Panel Regardless of the type of system a control panel is very likely required. It can be operated locally or remote or both. Can be istalled outdoor or indoor or can be supplied along with a conditioned container when the control room is not available or it is too far. The control panel comprises tipically of: lamp and pushbuttoms, PC or PLC, SCADA, UPS and all field I/O intercafes.
Head Office: Via F. Ferrucci, 23259100 Prato (PO) Italy
Phone +39 (0574) 1746332 Fax +39 (0574) 1742067
Iraqi Branch Office: Al Mansour 611/77/73Baghdad Republic of IraqPhone +964 77081601193
+964 7807835730 +964 [email protected]
www.enermove-progetti.com
Services
Proposal Preparation
Understand specs & generate basic design. Stretch End User general specification with cost saving oriented smart design. Scout main item vendors & Prepare cost structure. Generate proposal documents and technical attachment.
Technical Alignment
Support request of clarification (TBE) and change in scope/design. Assess for technical and commercial/financial risk. Attend meeting with final customer if needed. Guide the end user request into a cost effective compromise by complying the technical request.
Engineering Our approach to Engineering is to be flexible. It can be part of wider scope of supply including material or complete systems or just as an Independent Engineering Service Supplier. We can offer a comprehensive range of engineering activities from planning, feasibility studies, conceptual design, basic engineering, front-end (FEL/FEED) to detailed engineering for EPC contractors, OEM´s and End Clients.Main sector are: • Energy • Oil & Gas• Industry • Urban building civil works
Procurement Thanks to global networks, we are able to efficiently source anything our clients require, anywhere from highly trusted sources. We achieve the ideal purchase:• Targeting value• Product quality• Optimal logistics solution• Save time and money• Reduce cost of labor and mitigate risk of buying process
Engineering support
Fabrication We are able to support the customer shop operations during skid fabrication and factory testing. We can deploy our engineers even before the fabrication process to perform the required survey and identify any tooling or personnel skills gaps the customer may have in its fabrication shop.
Site Services We can provide the required support for the installation and commissioning of control systems of the supplied systems, such as: •Installation•Pre-commissioning and Commissioning•Site Acceptance Testing (SAT)•Start up & Handover
Training Our courses can be tailored to meet specific project or equipment requirements and are designed to meet the needs of all levels of personnel such as: •Maintenance Technicians and Engineers•Operators•Supervisors•Managers
Our trainers are part of the design and site service team and so they can explain the supplied systems in every aspect and details. All training courses can be held on-site or at one of our global facilities.
Lifecycle The system performance must be granted over its life cycle. Prevention is always a better option than repair and ensures that you get the maximum value from your assets. We can evaluate each specific needs and offer Customer Care & Long Terms Maintenance contract including periodical meter recalibration.
Workshop support
After sales
Services
Head Office: Via F. Ferrucci, 23259100 Prato (PO) Italy
Phone +39 (0574) 1746332 Fax +39 (0574) [email protected]
Iraqi Branch Office: Al Mansour 611/77/73
Baghdad Republic of IraqPhone +964 77081601193 +964 7807835730 +964 7901714317
www.enermove-progetti.com
