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Full Turnkey Projects - Cross EPC

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COMPANY PROFILE Full Turnkey Projects FEASIBILITY STUDIES EQUIPMENT FABRICATION BASIC ENGINEERING PIPING FABRICATION & INSTALLATION DETAILED ENGINEERING COMMISSIONING ENGINEERING PROCUREMENT CONSTRUCTION Project Management ISO 9000 ISO 18000 CROSS PROCESS TECHNOLOGIES CROSS EPC LDA MOZAMBIQUE ASA ENERGY CONVERSIONS PRE-FEASIBILITY STUDIES FABRICATION MANAGEMENT Waste Mineral Processing Water & Waste Water Chemical Power Oil & Gas Petrochem
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Page 1: Full Turnkey Projects - Cross EPC

COMPANY PROFILE

Full Turnkey Projects

FEASIBILITYSTUDIES

EQUIPMENT FABRICATION

BASIC ENGINEERING

PIPING FABRICATION & INSTALLATION

DETAILED ENGINEERING COMMISSIONING

ENGINEERING PROCUREMENT CONSTRUCTION

Project Management

ISO 9000 ISO 18000

CROSS PROCESS TECHNOLOGIES CROSS EPC LDA MOZAMBIQUE ASA ENERGY CONVERSIONS

PRE-FEASIBILITYSTUDIES

FABRICATION MANAGEMENT

Waste

MineralProcessing

Water & Waste Water

ChemicalPower Oil & Gas

Petrochem

Page 2: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Introduction Cross EPC is an international organisation that delivers engineering design solutions and projects in the petrochemical, mining, oil and gas, water, power as well as waste to energy industries. Cross EPC does so in an environmentally and socially responsible manner, while creating a harmonious and ethical working environment in fulfilling God’s vision for the organisation.

Focus

Cross EPC’s focus is to provide professional engineering design, simulation, procurement, construction and project

management services for multi-disciplinary projects in the water, power, chemical and petrochemical industries in

Southern Africa and internationally. These services include feasibility/scoping studies, conceptual, basic and detailed

engineering, process and piping/mechanical simulation and project management services.

Cross EPC’s key staff and contracting partners are well respected in their areas of expertise and have been involved

with many successful key projects in South Africa and internationally.

Our Vision and Mission

Cross EPC strives to be a world-changing professional engineering organisation based on Christian principles and values

that show care for people and the environment.

Cross EPC’s company philosophy is to provide customers with high-quality products and services that are consistent,

reliable and cost-effective. Cross EPC maintains and improves its wide range of skills by investing in an on-going

program of training and professional development. This allows Cross EPC to nurture a company-wide team spirit,

which ultimately results in assisting clients with achieving their business goals.

Commitment Cross EPC is committed to working in close collaboration with our clients. This ensures a mutual understanding of current and future business needs, whilst delivering high quality, cost-effective solutions through our own efforts and those of our supply partners.

Our Core Values are based on Christian principles:

✓ Worshipping God

✓ Respect all people and the environment

✓ Be humble

✓ Honesty/Integrity

✓ Live a moral life

✓ Compassion

✓ Forgiveness

✓ Professional and competent

Page 3: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Operating Strategy

Cross EPC strives to continually improve its services and project delivery by agreeing on a frozen project design basis,

scope of facilities, project execution plan, applicable specifications and standards and the project timeline. Cross EPC

commits to delivering solid project performance that applies equally to safety, quality, cost and time schedules.

Cross EPC undertakes to operate at all times in a professional manner and to provide sufficient and appropriate

resources to succeed. Cross EPC will identify opportunities that will reduce cost and time schedules, thus providing a

"Value Added" service to clients.

Cross EPC is committed to establish an appropriate execution approach, in close co-operation with clients, to ensure

that the business objectives are being addressed, by structuring its approach along the following guidelines:

Partnering

Strong partnerships result in the best projects. Ongoing escalating costs enforce this simple truth. Professional and direct field service providers recognize that their ability to leverage their resources without undue capital investment is through suitable partnering initiatives. These associations bring a true one-stop-shop to clients, thereby minimizing efforts and costs associated with the appointment and management of numerous sub-contractors. Cross EPC also extends the partnering approach to include its clients. Success is further enhanced by early and full co-operation between the client and the project team ensuring timeous transfer of knowledge and agreement of the scope. of work.

Complete Solutions

Cross EPC offers a complete range of engineering, design, consulting, procurement, construction, simulation and project management services. Cross EPC has been involved with the engineering design, procurement, construction and commissioning of processing plants across all sectors of the chemical processing industries. The total project life-cycle is accommodated within the range of services provided, from idea generation to beneficial operation, and with world-class experience in execution of all the phases of a project.

Flexibility & Responsiveness Cross EPC is a flexible company, strengthened by its contracting partners and long-term relationships with recognized service providers. Cross EPC does not believe that a one-size-fits-all approach could work on projects and to further belief in innovation, Cross EPC, therefore, commits to being flexible to its clients’ business and project needs.

Innovation Every project is different and therefore requires a different approach to execution whilst still retaining the fundamentals of quality, safety, governance and control. Cross EPC’s success is dependent on the commitment and innovation of highly skilled and experienced personnel and its strategic contracting partners. Every shareholder, director and employee realise that commitment to innovation is the key to success.

Page 4: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Professional Services

Engineering and Design

With experience in both manufacturing operations and design, Cross EPC’s process engineers can address all

aspects of the project from a practical as well as a theoretical perspective. Cross EPC combines extensive

knowledge of unit operations with the ability to partner with technology suppliers to ensure the client derives

maximum benefit.

The successful completion of designs and specifications for multi-disciplinary projects is achieved by the availability

of a full spectrum of engineering and design services. All designers and engineers are selected on the basis of

industry-specific experience and know-how.

Cross EPC continuously strives to timeously deliver the most cost-effective designs early on in a project to minimize

costly changes and additions during later phases.

A thorough approach to the conceptual design phase of a project can prove critical to its overall success or failure.

Cross EPC’s multi-disciplinary engineers come from a variety of backgrounds; many having worked directly for

operating companies. This gives a broad understanding of operational constraints which may exist both in project

design and implementation and allows the formulation of appropriate strategies to meet key objectives.

Cross EPC is able to propose alternative processing schemes and plant configurations for evaluation during the

concept selection stage. Cross EPC can also address constructability issues at an early stage, in some instances

identifying parallel activities which will allow for early project completion with a corresponding improvement in

return on investment.

Cross EPC has a structure built on the foundation of quality engineering and management procedures, headed by experienced chartered engineers.

Page 5: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Typical Deliverables per Project Phase

Concept Selection / Pre-feasibility Studies

• Scope definition

• Idea generation

• Determination of alternatives

• Screening of alternatives based on: - Process complexity

- Process safety

- Plot space requirements

- Utility requirements

- Capital expenditure

- Operational expenditure

- Schedule requirements

• Block flow diagrams

• Process flow diagrams

• Process description

• Cost estimates

Feasibility Studies

• Scope definition

• Project scope of facilities

• Project design basis

• Process design basis

• Design philosophies

• Block flow diagrams

• Preliminary mass & energy balance

• Preliminary equipment lists (major equipment)

• Overall plot plans

• Initial project feasibility assessment for basic

engineering

• Process flow diagrams

• Process description

• Process data sheets

• Control philosophy

• Operating philosophy

• Instrument list

• Utility summaries

• Effluent and emissions summary

• PFD review and preliminary hazard analysis

• Basic piping layout and transposition drawings

• Long lead equipment identification

• Order of magnitude cost estimates

Page 6: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Bankable Feasibility / Basic Engineering / FEED

• Project design basis

• Process design basis

• Process description

• Process flow diagrams

• Piping & instrumentation diagrams

• Material and corrosion flow diagram

• Material and corrosion flow narrative

• Process data sheets

• Instrument data sheets

• Operating narrative

• Control narrative

• Functional control specification

• Cause and Effect diagrams

• Utility list

• Effluent and emissions lists

• Valve lists

• Equipment list

• Instrument list

• Range, alarm and trip list

• Piping line list

• Tie-in lists

• Preliminary piping MTO

• 3D Model

• Piping layout and transposition drawings

• Long lead equipment identification

• Semi definitive cost estimates

• Cost estimation methodology

• Project feasibility / economic assessment

• P&ID design review

• HAZOP and SIL reviews

Detail Engineering

• Final plot plans

• Equipment specifications and fabrication

drawings

• Isometric pipe drawings

• Control system drawings

• Electrical distribution and layout drawing

• Civil and structural design drawings

• Fixed and firm cost estimates

• Constructability review

• As-built documentation

• Scope of work documents per discipline

• Procurement documents and specifications

• Detailed schedule management

• Approved vendors list

Procurement and Construction

• Purchase orders to suppliers

• Supplier contract management

• Expediting

• Technical bid evaluations

• Quality control

• Transportation and logistics

• Fabrication management

• Sub-contractors scope of works

• Detailed construction schedule planning

• Schedule management

• Change management

• Cranage and rigging studies

• Construction safety management program

• Site establishment

• Management of construction camp and

facilities

Page 7: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Project Management

Cross EPC is committed to ensuring that all engineering,

procurement, construction and commissioning deliverables are

submitted on time with the correct quality standards and within

budget. This can only be achieved when all parties collaborate

towards a common goal, problems are addressed and solved

expediently and strict budget control measures are applied.

Cross EPC believes that proper project management needs to be

done on all projects and projects deliverables, regardless of size

and engineering phase.

Cross EPC subscribe to the belief that in order to be successful, you

need to know exactly what needs to be done, what has been done

and what remains to be done.

Commissioning

• Commissioning plan

• Commissioning schedule

• Determination of commissioning

systems

• Determination of test pack systems

• Compilation of test packs and

commissioning documentation

• Completion of handover

documentation and sign-off

• Performance and reliability testing

procedure

• Management of commissioning

activities and tests

• Compilation of commissioning reports

• Compilation of operator training

material

• Operator training

• Operator competence testing

Page 8: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Cross EPC Clients

• Basil Read Construction

• Group Five

• Aurecon

• Exxaro Resources

• Pan African Energy Tanzania

• BP South Africa

• Shell South Africa

• ORCA Exploration

• Songas Tanzania

• JHI Retail/ Liberty Properties

• LesiraTeq Water

• BASF Paints and Coatings

• AkzoNobel Powder Coatings

• EDM – Electricidade de Mozambique

• Ibubhesi Development GE Power

• ENH Kogas

• Autogas

• Glotec Engineering

• ADC Projects

• Maurel & Promm

• Kew

• GEA

Page 9: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Modular Plant Design and Construction

Specialising in EPC turnkey projects for high pressure natural gas, waste gas, LNG, CNG and LPG modular facilities including design and installation of high pressure overland gas lines.

• Flow metering skids

• Flow meter provers

• Pressure reduction skids

• Odourant injection packages

• Self-bunded dosing pump skids

• Additive injection skids

• Nitrogen generation skids

• Early production facilities

• Mobile flaring skids

• CNG compressor skids

• Mobile mini LNG skids

• Tank farm design and installation

• nd jockey pump skids

• High pressure customer metering stations

• CNG mother and daughter stations

• Natural gas pipeline booster stations

• Scrapped and falling film evaporation skids

• Refridgeration and chilled water skids

• Dry chemical vacuum pump and ejector

skids

• Liquid ring vacuum pump skids

• Incinerator units

• Scrubber units

• LPG extraction units

• Fire water main and jockey pump skids

Page 10: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Building and Utility Services

Fire protection systems

• Diesel driven fire main pumps

• Jockey pumps

• Local control panel

• ASIB compliance

• NFPA compliance

• Ring main design

• Sprinkler system design

• Reticulation system

• Foam systems

• Gaseous fire suppression systems

• Portable fire extinguishers

• Hose reel and hydrant systems

• Water hammer prevention

• System hydraulic design

OHS Act and Legal compliance management

• Management of documentation and record

keeping for the following:

o LPG COC’s

o Electrical COC’s

o Water use permits

o Fire department certificates

• 16.1 & 16.2 appointments

• Statutory inspection requirements for pressure

vessels and pressurised piping systems

• End user utility consumption

• Emergency response plans and procedures

Gas and smoke detector systems

• SIL determination to IEC 61508/511

• LEL gas detection systems

• Fire detection systems (UV & IR)

• Smoke detection systems

• Fire, gas and smoke alarms / sirens and beacons

• Local fire panels

• Programming of fire signals to DCS, ESD or local

control centre PLC

LPG supply and distribution systems

• OHS act compliance audits

• Commercial, Industrial and domestic

compliance audits to LPG SASA

• Meter calibration auditing

• LPG COC compliance

• Gas reticulation systems

• SANS347 documentation and compliance

• Prepaid and remote gas metering networks

Water Metering

• Design, supply and installation of:

o Water meter stations, commercial and domestic

o Prepaid water metering systems

Page 11: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

ESApro Plant Design Software

Cross EPC is the official distributor of ESApro plant design software in Africa and offers the following services:

• Software sales

• Installation of software

• Technical assistance

• Product demonstration

• Product evaluation

• Training

ESApro

Suite

ESApro is a fully comprehensive suite of AutoCAD/BricsCAD applications dedicated to the planning of industrial plants in the petrochemical, pharmaceutical, food, energy, iron and steel,

water treatment, and paper industries.

The comprehensive

solution for Plant Design

ESApro Suite Features

• Graphically powerful, easy to use • Based on the AutoCAD® and BricsCAD® graphical engines • Interoperability with other software • Multi-user structure for concurrent engineering • Industrial standards compliant • Fully customizable environment

Page 12: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Cross Process Technologies Operational Strategy BACKGROUND

We are building on our exiting market experience that includes extensive project management on fiber network

builds, datacenter cabling infrastructure implementation, Electrical Cabling to supply and install solar power

solutions. We can also implement anything at any height with our working at heights service offering.

We understand that all key competencies and experience can not always be housed in one single entity, as such

we build on alliances with key business partners that brings unique and specific skillsets as experiences to the

table. The end goal is to meet our customers requirements, what better way to do this, than to have the right

experts on the project.

SERVICES

• Project Management – PMP certified Project manager on lead: - Fiber infrastructure, turnkey

- Process safety

- GSM – site builds, core networks

- Data Center – complete controls

infrastructure, BNS, EPMS, HVAC

• Implementation and account management:

- Stock supply and maintain, customer &

client and project requirements managed

• Implementation services in:

- Optical fiber builds, infrastructure, site to

site, maintenance (FOA Certified)

- Network cabling, infrastructure,

containment

- Electrical Cabling infrastructure

- PABX and other communication system

infrastructure

- Datacenter – complete controls cabling

infrastructure with containment and

device mounting

• Supply and control of stock:

- All fiber products

- All solar products

- All deliveries and storage of stock

• Working at heights:

- Any work at any height in any

environment

- Company is in the process of IRATA

certification.

Page 13: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Cross Process Technologies Expertise

EXPERTISE

• Project Management

- PMP certified project manager leading team

- Setup and develop the installation engineering department for Ericsson SA

- GSM Projects

➢ Complete 3G core network for MTN SA

➢ Various GSM new and upgrades across SA and Africa

➢ Core network upgrade for MCell Mozambique

- Fiber projects

- PABX / CCTV complete system implementation

- A WS Data Center – Project Management and implementation services: cabling infrastructure

Phase 1 and Phase 2, Controls (BMS & EPMS), HVAC and fire detection system implementation.

• GSM Network

- Setup and develop the installation engineering department for Ericsson SA

- Equipment installation on MTN across South Africa and Africa

- Installing the first MTN 3G network for Ericsson (Including all fiber work done internally)

- Complete core network swap out from MCell Mozambique (Including all fiber work done internally)

- Base stations, 3rd Party BTS installation for Huawei

- Site acquisition, Cell C 3G network upgrade, Huawei Telkom project

- Network optimization project manager for Atio, Huawei Telkom, Vodacom

• Fiber and Civil works

- Building of new links, MTN, Vodacom< IS, MWeb, Teraco data center, site to site

- Link Africa site to existing MTC infrastructure

- IS link to Teraco data center – 92km link patched and spliced

- 16km civil new build (Teraco data center project)

- BRT stations link to existing MTC route

- 24/7/364 Maintenance support

- Fiber to home, complete infrastructure implementation

• Electrical Contracting

- Installation of Electrical infrastructure and equipment.

- 220V Residential and Commercial

- 3phase Commercial / Warehousing

• CCTV and PABX systems

- Full system deployment, cabling and commissioning of systems

- Maintenance and service of existing systems

• Working at heights

- Rigger Stage 4, Rope Access Level 3 leading the team and department

- Extensive experience on offshore oil rigs across the world

- Stadiums, from Durban rugby stadium to the stadium in India

• Product supply

- Supply of all fiber material for turnkey projects of any size

- Supply of all solar equipment for single and 3phase systems of any size

- Stock control and delivery services.

Page 14: Full Turnkey Projects - Cross EPC

Cross EPC (Pty) Ltd – Company Profile

Tel: +27 12 345 6415 | Fax: +27 86 595 9878 | [email protected]

Contact:

Rian Steyn Managing Director c: +27 76 459 4263 t: +27 12 345 6415 t: +27 12 345 4195 f: +86 595 9878 e: [email protected] w: www.crossepc.com

Danie de Jager Financial Director

c: +27 82 331 6875 t: +27 12 345 6415 t: +27 12 345 4195 f: +86 595 9878 e: [email protected] w: www.crossepc.com

Telephone : +27 (0) 12 345 6415 or

: +27 (0) 12 345 4195

Fax Local (RSA) : 086 595 9878

E-mail : [email protected]

Website : www.crossepc.com

Address : 14 Regency Drive, Route 21,

Corporate Park, Irene, 0062, South Africa

Postal Address : P.O. Box 10838, Centurion, 0046, South Africa

Reg No. : 2014/030797/07

VAT No. : 4690269552

OHSAS18000 : 2019/cc01 (5 Star) IRCA

ISO 9001:2015 : 9105080135 TUV Rheinland


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