PARTS IDENTIFICATION MANUAL Reference # - TD054 Rev. - A Date - 11/10 2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 • Outside U.S. 1.708.865.1500 www.tksimplex.com This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. G1 SERIES POWR PUMP TORQUE VALVE OPERATION Common Components used in all G1 Series pumps - pg. 3-4 Pump Sub-Assemblies and Sub-Components - pg. 5-10 Manifold Sub-Assembly - pg. 11 HAWE BEWARE OF PRESSURE TRAP IN HYDRAULIC LINES. BEFORE DISCONNECTING HOSES OR CHANGING TOOLS USE THE FOLLOWING PROCEDURE TO UNLOAD PUMP PRESSURE. 1. SHUT OFF THE PUMP. 2. LOCATE THE RELIEF VALVE ADJUSTING KNOB AND TURN COUNTER-CLOCKWISE TO RELEASE ANY REMAINING PRESSURE IN 3. DISCONNE COUPLINGS. ! P/N 45804 WARNING SIMPLEX ,37 Kw 1/2 hp Series G 46692 1 APPLY VOLTAGE TO 1 & 4 115V JUMPER 1-2 & 3-4 2 1 230V JUMPER 2-3 10 8 9 6 4 3 5 7 T9AS5D22-12 TEMPLETON, KENLY & CO. INC. ELEC4 & ELEC5 CONNECT J TO 4 T9AS5D22-12 240VAC N.C. 10A -12 VDC N.O. 20A ELEC1 CONNECT J TO 5 J1 J 240VAC N.C. 10A N.O. 20A BRUMFIELD POTTER & +12 VDC J2 BOTTOM VIEW MEXICO K1 MEXICO BOTTOM VIEW POTTER & BRUMFIELD K2 44444PCB REV- Shroud Assemblies - pg. 12-13
Transcript
PARTS IDENTIFICATION MANUALReference # - TD054
Rev. - ADate - 11/10
2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 • Outside U.S. 1.708.865.1500www.tksimplex.com
This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown.
G1 SERIES POWR PUMP TORQUE VALVE OPERATION
Common Components used in all
G1 Series pumps - pg. 3-4Pump Sub-Assemblies and Sub-Components - pg. 5-10
Manifold Sub-Assembly - pg. 11
HAWE
BEWARE OF PRESSURE TRAP IN HYDRAULIC LINES. BEFORE DISCONNECTING HOSES OR CHANGING TOOLS USE THE FOLLOWING PROCEDURE TO UNLOAD PUMP PRESSURE.
1. SHUT OFF THE PUMP.2. LOCATE THE RELIEF VALVE ADJUSTING KNOB AND TURN COUNTER-CLOCKWISE TO RELEASE ANY REMAINING PRESSURE IN 3. DISCONNE COUPLINGS.
!
P/N 45804
WARNING
SIMPLEX
,37 Kw1/2 hp
Serie
sG46692
1
APP
LY V
OLT
AGE
TO 1
& 4
115V
JUM
PER
1-2
& 3
-4
21
230V
JUM
PER
2-3
108
96
43
57
T9A
S5D
22-1
2
TEM
PLET
ON
, KEN
LY&
CO
. IN
C.
ELEC
4 &
ELE
C5 C
ON
NEC
T J T
O 4
T9A
S5D
22-1
2
240V
ACN
.C. 1
0A
-12
VDC
N.O
. 20A
ELEC
1 CO
NN
ECT
J TO
5
J1J
240V
ACN
.C. 1
0AN
.O. 2
0A
BRU
MFI
ELD
POTT
ER &
+12
VDC
J2BO
TTO
M V
IEW
MEX
ICO
K1
MEX
ICO
BOTT
OM
VIE
W
POTT
ER &
BRU
MFI
ELD
K2
44444PCB REV-
Shroud Assemblies - pg. 12-13
How to Identify Parts for Your Model.
G1 Torque WrenchPower Pump
MODEL DECAL PLACEMENT
MODEL NUMBER & DATE CODE LOCATION
MODEL MATRIX
Understanding our model number configurations:PU
MP
CLAS
S
PUM
P TY
PE
OPTI
ON 1
PUM
P CL
ASS
PUM
P TY
PE
T Sample Model #: G 1 1 7 1Model Performance Series Power Consumption Valve Function Reservoir Size
Description:1 = 1 Gal Metal
T = Torque WrenchOptionsT
7 = Torque Wrench1 = 1/2 HP G = Gen II Pump 1 = 115 VAC
2 = 230 VAC
DATE CODE COVER PLATESTAMPING LOCATION
HAWE
BEWARE OF PRESSURE TRAP IN HYDRAULIC LINES. BEFORE DISCONNECTING HOSES OR CHANGING TOOLS USE THE FOLLOWING PROCEDURE TO UNLOAD PUMP PRESSURE.
1. SHUT OFF THE PUMP.2. LOCATE THE RELIEF VALVE ADJUSTING KNOB AND TURN COUNTER-CLOCKWISE TO RELEASE ANY REMAINING PRESSURE IN 3. DISCONNE COUPLINGS.
!
P/N 45804
WARNING
SIMPLEX
,37 Kw1/2 hp
Serie
sG46692
1
APP
LY V
OLT
AGE
TO 1
& 4
115V
JUM
PER
1-2
& 3
-4
21
230V
JUM
PER
2-3
108
96
43
57
T9A
S5D
22-1
2
TEM
PLET
ON
, KEN
LY&
CO
. IN
C.
ELEC
4 &
ELE
C5 C
ON
NEC
T J T
O 4
T9A
S5D
22-1
2
240V
ACN
.C. 1
0A
-12
VDC
N.O
. 20A
ELEC
1 CO
NN
ECT
J TO
5
J1J
240V
ACN
.C. 1
0AN
.O. 2
0A
BRU
MFI
ELD
POTT
ER &
+12
VDC
J2BO
TTO
M V
IEW
MEX
ICO
K1
MEX
ICO
BOTT
OM
VIE
W
POTT
ER &
BRU
MFI
ELD
K2
44444PCB REV-
2
Common components used in pumps
G1 Torque WrenchPower Pump
NOTE: This illustration is for referenceonly. The appearance of your unitmay di�er from the unit shown.
HAWE
BEWARE OF PRESSURE TRAP IN HYDRAULIC LINES. BEFORE DISCONNECTING HOSES OR CHANGING TOOLS USE THE FOLLOWING PROCEDURE TO UNLOAD PUMP PRESSURE.
1. SHUT OFF THE PUMP.2. LOCATE THE RELIEF VALVE ADJUSTING KNOB AND TURN COUNTER-CLOCKWISE TO RELEASE ANY REMAINING PRESSURE IN 3. DISCONNE COUPLINGS.
!
P/N 45804
WARNING
53
DETAIL OF GAUGE PLUMBING
54
30° REF.TORQUE TO 75 IN*LBS
57
55TORQUE TO 120 IN*LBS
TORQUE TO 120 IN*LBS
TORQUE TO 120 IN*LBS
1
2
12
10
13
4
3
11
24
14
16
15
SIMPLEX
9
8
BEFORE OPERATING PUMP:1. Be sure the electrical connection is grounded.2. Check that your power supply agrees with the motor nameplate.3. Use only equipment rated for 10,000 PSI / 700 BAR.4. Make sure all connections are tight, secure and kink-free.5. Check the reservoir oil level. Fill to one inch of the top, if necessary.6. Never operate the pump without tool movement for more than 1 minute without shifting the control valve to neutral. Leaving the tool in the advance or retract position without tool movement may overheat the oil. Do not exceed oil operating temperatures of 140° F or 60° C.
AFTER COMPLETING THE JOB:1. Before disconnecting your equipment, first be sure the tool is unloaded, then unplug the power cord and shift the hydraulic controls several times to release system pressure.2. Store the pump in a clean, dry place.
PERIODIC MAINTENANCE:1. Change the hydraulic oil and clean the oil screen, breather and magnet (located in the reservoir) twice a year. Refer to the operating instructions for details. When used in extremely dusty areas or oil has been overheated, change the oil more frequently.
