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D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc GAIL (India) Limited (A Govt. of India Undertaking) NEW DELHI, INDIA NATURAL GAS PIPELINE PROJECT FROM IBRAHIMPUR TO DHOLPUR POWER PLANT BID DOCUMENT FOR PROCUREMENT OF ULTRASONIC FLOW METER WITH FLOW COMPUTERS UNDER LIMITED INTERNATIONAL COMPETITIVE BIDDING Bid Document No.: 05/51/23JV/GAIL/059 VOLUME – II OF II PREPARED AND ISSUED BY MECON LIMITED (A Govt. of India Undertaking) Delhi, India
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Page 1: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

GAIL (India) Limited(A Govt. of India Undertaking)

NEW DELHI, INDIA

NATURAL GAS PIPELINE PROJECTFROM IBRAHIMPUR TO DHOLPUR

POWER PLANT

BID DOCUMENT FOR PROCUREMENTOF

ULTRASONIC FLOW METERWITH FLOW COMPUTERS

UNDER LIMITED INTERNATIONALCOMPETITIVE BIDDING

Bid Document No.: 05/51/23JV/GAIL/059

VOLUME – II OF II

PREPARED AND ISSUED BY

MECON LIMITED(A Govt. of India Undertaking)

Delhi, India

Page 2: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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INDEXOF

BID DOCUMENT

VOLUME – I OF II

Section-I : Invitation for bids (IFB)

Section-II : Instructions to Bidder (ITB)

Section-III : General Conditions of Contract (GCC – Goods)

Section-V : Brief Summary of Agreed Terms & Conditions

Section–VIII : Attachment – I to GCC, Forms & Formats

VOLUME – II OF II

Section-IV : Special Conditions of Contract (SCC)

Section-VI : Material Requisition and Technical Specification

Section-VII : Bid Form

Section-IX : Price Schedule / SOR

Section-X : Drawings

Page 3: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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SECTION-WISE CONTENT LIST

Section – I – Invitation for Bid – CoveringLetter

Section – II - INSTRUCTION TO BIDDER – Volume I of II

A. GENERAL

1. Scope of Bid2. Eligible Bidder 3. One Bid per Bidder4. Bidder Eligibility5. Cost of Bidding

B. BIDDING DOCUMENT

6. Content of Bidding Document 7. Clarification of Bidding Documents8. Amendment of Bidding Documents

C. PREPARATION OF BIDS

9. Language of Bid10 Documents Comprising the Bids11. Bid Form & Price Schedule12. Bid Prices13 Bid Currencies14 Documents Establishing Bidder's

Eligibility and Qualification15 Documents Establishing (Goods'

Eligibility and Conformity) to Bidding Documents16 Period of Validity of Bids17 Bid Security18. Pre-Bid meeting 19 Format and Signing of Bid20 Zero Deviation21 E-Payment22 Agent/ consultant/ Representative/ Retainer/ Associate

D. SUBMISSION OF BIDS

23. Sealing and marking of bids 24 Deadline for Submission of Bid25 Late Bids26 Modification And Withdrawal of Bids

Page 4: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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E. OPENING AND EVALUATION OF BIDS

27 Bid Opening 28 Process to be Confidential29 Contacting the Purchaser30 Preliminary Examination of Bids31 Price-Bid Opening32 Arithmetic Corrections33 Conversion To Single Currency 34 Evaluation And Comparison of Bids35 Domestic Preference36 Purchase Preference

F. AWARD OF CONTRACT

37 Post Qualification38 Award Criteria39 PURCHASER's Right to Vary Quantities

at Time of Award40 PURCHASER's Right to Accept Any Bid

and To reject Any or All Bids41 Notification of Award/ Fax of Intent 42 Acceptance of Purchase Order43 Performance Guarantee44 Income Tax Liability45 Corrupt or Fraudulent Practices

Section – III – General Conditions of Contract-GOODS – Volume I of II

1. Definitions2. Seller to inform3 Application4. Country of origin5. Scope of Contract6. Standards7. Instructions, direction & correspondence8. Contract Obligations9. Modification in Contract10. Use of Contract Documents & Information11. Patent Rights, Liability & Compliance of Regulations12. Performance Guarantee13. Inspection, Testing & Expediting14. Time Schedule & Progress Reporting15. Delivery & Documents16. Transit Risk Insurance17. Transportation 18. Incidental Services19. Spare Parts, Maintenance Tools, Lubricants

Page 5: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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20. Guarantee21. Terms of Payment22. Prices23. Subletting & assignment24. Time as Essence of Contract25. Delays in the Seller’s Performance26. Price Reduction Schedule for Delayed delivery27. Rejections, Removal of rejected equipment & replacement28. Termination of Contract29. Force Majeure30. Resolution of disputes/arbitration31. Governing Language32. Notices33. Taxes & Duties34. Books & Records35. Permits & Certificates36. General37. Import Licence38. Fall clause39. Publicity & Advertising40 Repeat Order41 Limitation of Liability

Section – IV – Special Conditions of Contract – Volume II of II

1. Scope of Supply2. Delivery Schedule3. Payment terms4. Price Reduction Schedule5. Port of Destination6. General Information – Consignee Address, Paying Authority etc.

Section – V – Brief Summary of Agreed Terms – Volume I of II & Conditions

Section – VI – Material Requisition and – Volume II of II Technical Specification

Section – VII – Bid Form – Volume II of II

Section – VIII – Attachment – I to GCC – Volume I of II– Forms and Format

F – 1 Bidder’s General InformationF – 2 Bid FormF – 3 List of Enclosures with Part – I (Unpriced Bid)F – 3A Annual Turnover

Page 6: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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F – 4 Proforma for Bank Guarantee for Earnest Money Deposit/ Bid SecurityF – 4A Proforma for Letter of Credit for Bid Security F – 5 Proforma for Letter of AuthorityF – 6 No Deviation ConfirmationF – 7 CertificateF – 8 Proforma for Bank Guarantee for Performance GuaranteeF – 9A Packing, Marking and Shipping Instructions

(for ICB Tenders)F – 9B Packing, Marking and Shipping Instructions

(for Domestic Tenders)

Section – IX – Price Schedule / Schedule of Rates (SOR) – Volume II of II

Section – X – Drawings – Volume II of II

Page 7: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

SECTION - IV

SPECIAL CONDITIONS OF CONTRACT (SCC)

Page 8: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

SECTION - IVSPECIAL CONDITIONS OF CONTRACT (SCC)

C O N T E N T

1.0 SCOPE OF SUPPLY

2.0 DELIVERY SCHEDULE

3.0 PAYMENT TERMS

4.0 PRICE REDUCTION SCHEDULE

5.0 PORT OF DESTINATION

6.0 GENERAL INFORMATION – CONSIGNEE ADDRESS, PAYING AUTHORITY ETC.

Page 9: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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SECTION - IV

SPECIAL CONDITIONS OF CONTRACT (SCC)

The following articles shall supplement the Instructions to Bidders and General Conditions ofContract (GCC). In case any conflict between General Conditions of Contract and SpecialConditions of Contract, the latter shall prevail to the extent applicable.

1. Scope of Supply

The scope of supply shall be as given in Material Requisition and TechnicalSpecifications (Section-VI of Volume II ).

2. Delivery Schedule

The delivery schedule shall be given in invitation for Bid.

3. Payment Terms

The terms of payment shall be as follows:

For Indian Bidders only

- 90 % ( Ninety percent) payment through bank against despatch documents.

- 10% (ten percent) within 30 (thirty) days after receipt and acceptance ofgoods at site alongwith submission of complete as-built documentation andmanuals.

For Foreign Bidders only

- 100% ( one hundred percent ) of order value through an irrevocable letter ofcredit on submission of shipping documents required as per Packing, Marking,Shipping and Documentation Specification for Imported Materials. The letterof credit shall be established after the seller submits the performance bankguarantee alongwith the unqualified Acceptance of Purchase Order.

4. Price Reduction Schedule:

Clause 26.1.1 of GCC shall be appended with the words“including subsequent modification”

Page 10: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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5. Port of Destination

Port of destination shall be Mumbai port of India.

6. General Information relating to Consignee address, Banker’s Name,Paying Authority, Insurance Agent etc. :

- Location & Address of projectConsignee & Stores

: To be intimated at the time of placementof PO.

- Name & Address of theBankers

:

: State Bank of IndiaCAG Branch, 11-12 FloorJawahar Vjapar Bhawan1, Tolestory Marg,New Delhi-110001A/C No.:0100000102113

:

:

ICICI bank Ltd.9A, Philps Building,Cannaught Place,New Delhi-110001A/C No.:000705010140

HDFC Bank Ltd.1st Floor, Kailash Building,26, KG Marg,New Delhi-110001A/C No.:0030310006090

- CST Number : To be intimated at the time of placementof PO.

- Local Sales Tax No. : To be intimated at the time of placementof PO.

- ECC No. : N.A.

Page 11: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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Paying Authority : GM (F&A)GAIL (India) Limited16 Bhikaiji Cama Place,R.K. Puram,New Delhi – 110 066.Kind Attn.: Shri P. K. JainE-mail : [email protected] No.: 91-11-26185941Extn. 1050#

- Name & Address of consigneefor import at seaport/ airportof entry

: Mr. U. V. Jadav,Manager (C&P)GAIL (India) LimitedMMRDA Building, 2nd Floor,Bandra Kurla Complex,Bandra (East)Mumbai – 400 051Ph No.: 0091-22-26592228/61/62E-mail : [email protected] No.: 0091-11-26591336/2373

Whether certificate for availingconcessional project rate ofcustom duty will be given.

: Yes

Can client issue C Form for :

a) Concessional rate of CST : N/A

b) Concessional rate of ST : N/A

Name of Address of insuranceagency

: To be intimated at the time of placementof PO.

- Preferred mode of despatch : Imports : SeaDomestic : By Road

- Inspection agency for indigenousAnd imported items

: MECON Limited

Page 12: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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SECTION – V

BRIEF SUMMARY OF AGREEDTERMS & CONDITIONS

Page 13: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

Following shall be duly filled in and should be returned by the bidder alongwith each copy of Unpriced part of Bid /Offer.

Sl.No.

DESCRIPTION BIDDER'S CONFIRMATION

1 Bidder’s details:a) Name b) Full address

c) Tel No.d) Fax No.e) Emailf) State / UT where Registered Office of company is locatedg) State / UT where Manufacturing Facilities of company is locatedh) Name & designation of the person signing the bid

2 In case the bidder is not manufacturer:a) Name b) Full address

c) Tel No.d) Fax No.e) Emailf) Name & designation of the Contact person.

3 The followings are to be enclosed alongwith the bid:a) Power of Authority of the person signing the bid

b) Letter of Authority of the person attending the bid opening.

c) In case bidder is not manufacturer:

Letter of authority from the manufacturer that they will meet thecommitment of the bidder and supply the material in time, as required.

4 Indicate Country of origin of offered GOODS

5 Indicate despatch point (Place of despatch)

6 Bid Security details:a) Name & Address of issuing Bankb) Security No. & Datec) Value ( Rs .............. )d) Validity {Valid minimum for six (6) months from the final date of

submission of offer.}e) Details of issueing banki. Name ii. Full address iii. Tel No.iv. Fax No.v. Emailvi. Name & designation of the Contact person.

SECTION - VBRIEF SUMMARY OF AGREED TERMS AND CONDITIONS

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Sl.No.

DESCRIPTION BIDDER'S CONFIRMATION

7 Validity of Bid

{Valid minimum for four (4) months from the final date of submission ofoffer.}

8 a) Please confirm that the scope of work is complete as per tenderrequirement.

b) If reply to (a) is 'No', have all 'Exception & Deviation' been furnished in theformat attached with bid document.

c) Confirm there are no 'Exception & Deviation' other than those indicated as(b) above and if indicated in offer else where the same shall be considered'NULL & VOID'.

9 Delivery Period completion period

For Indian Bidder-Confirm your acceptance of delivery period completionperiod as per requirement Specified in bid Document in 'Time Schedule' onFOT Project Site Basis to be reckoned from date of Fax of Intent (FOI).

For Non Indian Bidder-Confirm your acceptance of delivery periodcompletion period as per requirement Specified in bid Document in 'TimeSchedule' on FOB Port of exit, to be reckoned from date of Fax of Intent(FOI).

10 Currency of Offer

a) Please indicate the currency in which the offer is submitted. (for foreignbidder Euro or US Doller or Home Currency for foreign component and orIndian Rupee for indegenous componenet for domestic bidder.

b) Please confirm that currency once quoted shall not be permitted to bechanged.

11 Correspondence Languagea) Confirm that all correspondences will be in English language only.

12 Price

a) Ensure and confirm that unit prices Quoted in ‘Price Schedule’, (i.e.Schedule of Rates) on FOT Site Basis(for Indian Bidder) and or FOB Port ofexit(for non Indian Bidder).

b) Confirm that price quoted are as per 'Price Format' given in tenderdocument without any change and also indicate the Packing andForwarding charges in % terms of Ex-works price

c) Confirm quoted prices will remain firm and fixed till complete execution ofthe order. Fax of Intent (FOI), placed within offer validity, shall beconsidered as ‘Notification of Award of Contract’.

d) Confirm that the tender document is carefully studied & understood.

13 Spares (Article – 19 of GCC)

Confirm that 2 years Spares if required in Bid Document, has been quotedon FOT Site and or FOB port of exit Basis and Freight charges have alsobeen indicated separately.

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Sl.No.

DESCRIPTION BIDDER'S CONFIRMATION

14 Freight ChargesFor Indian bidder-Ensure & confirm that firm freight charges uptoProject Site has been quoted separately for each item in SOR.For Non Indian bidder- Ensure & confirm that firm freight charges uptoFOB port of Exit has been included for each item in SOR.For Non Indian bidder- Ensure & confirm that CIF and CFR have beenindicated for each item in SOR.

15 Transit Insurance for Indian Bidder

a) Transit Insurance shall be arranged by the Purchaser.Confirm Insurancecharges have not been included in Quoted Price.

b) In case transit Insurance has been included in quoted price , indicateInsurance charges in % of Ex-works price of SOR column 4

c) If not confirmed at " a) " and Insurance charges has been indicated at " b) ", the same shall be deducted from quoted Ex-works price to arrive attotal quoted price.Transit Insurance for Non Indian Bidder

a) Transit Insurance shall be arranged by the Purchaser beyond FOB port ofexit.Confirm Insurance charges have been included in price upto FOB portof exit.

b) Confirm CIF have been indicated in price schedule of SOR.

16 Sales Taxes for Indian bidders

Indicate rate of Central or local sales tax (CST/LST) whichever applicable,as quoted in price schedule & payable extra.

a) CST without concessional Form.

b) Local Sales tax (in case supplies are made from originating state) withoutconcessional form.

c) Confirm that sales tax indicated above is what have been indicated inblanked SOR and also in Priced SOR submitted.

d) In case of Discrepancy, rate indicated here shall be considered for bidevaluation.

17 Taxes & Duties for Indian bidders

All taxes, duties, levies, License fee, etc., incurred until delivery of thecontracted goods, shall be borne and paid by the bidder. However, Salestax & Excise Duty on finished products shall be reimbursed by the Owner.(limited to provisions in the quoted price as per bid document).

The statutory variation in taxes & duties (payable on finished product) ifany, within the contractual delivery period shall be to the Owner account.Further, variation in basic charge on Excise Duty within contractual deliveryschedule, shall be borne and paid by the Owner. (However limited toprovision in bid document).

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Sl.No.

DESCRIPTION BIDDER'S CONFIRMATION

18 Excise Duty for Indian bidders

a) Indicate present rate of terminal excise duty (ED) applicable on thesupplies and as quoted in price schedule. In case, Bid Document calls forSpares, (Mandatory/2 years) where, generally more than one rate of EDare applicable then such rates as considered in offer are to be indicated inthe itemised Spare parts list.

b) If there is any variation in Excise Duty at the time of supplies for anyreason, other than statutory, including turnover, confirm the same will beborne by bidder.

c) It is noted and confirmed that statutory variation in ED within contractualdelivery shall be to Owner’s account.

d) If excise duty is presently not applicable, confirm whether the same will beborne by bidder in case it becomes leviable later.

e) In case (b) or (d) is not acceptable, indicate maximum rate of excise dutychargeable. (same shall be considered by Owner for price evaluation &comparision).

19 Price Reduction Schedule:

a) Confirm acceptance of Price Reduction Schedule (PRS) as per clause 26 ofGCCi) For delay in completion/ delivery beyond contractually agreed deliveryschedule as specified in the Bid Document.ii) for deffeciency in performance & services as per provision of BidDocument. The invoice shall be submitted for the amount duly reduced tothe extent of PRS.

b) Confirm in case of delay in delivery beyond CDD, any new or additionaltaxes and duties imposed after contractual delivery shall be to Bidder'saccount.

20 Terms of Payment as specified in Special conditions of Contracts.

a) Confirm acceptance of terms of payment.

b) It is noted and confirmed that deviations to 'Terms & Conditions ofPayment' shall lead to rejection of offer, as Owner considers fit.

c) All the Deviation have been indicated in 'Exception & Deviation' format(including annexure, if any) and have not been repeated in the bid/offer.

21 Guarantee / Warrantee

Confirm that the GOODS shall be guaranteed against defectivematerials/workmanship etc. for a period of 24 months from the lastshipment or 12 months from the commissioning date, whichever is earlier,as per Guarantee/warrantee conditions of Bid Document.

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Sl.No.

DESCRIPTION BIDDER'S CONFIRMATION

22 Contract-cum-Performance BG.

Confirm that Contract-cum-Equipment-Performance Bank Guarantee(CPBG) for 10% of order/contract value shall be furnished as per provisionof bid document, valid for 3 months beyond the expiry ofGuarantee/Warranty period as per terms of Bid Document.

23 Inspection (Article – 13 of GCC)

a) Confirm acceptance to inspection requirement as per Bid Document.b) As inspection & certification of all goods may also be conducted by

OWNER/MECON. Confirm there shall be no extra charges, since allpersonal & incidental expenses of MECON/Owner’s Inspectors shall beborne by the Owner.

24 Part order

Confirm acceptance to PART ORDER. Incase of part ordering any value ofpart ordering, charges if quoted lumpsum and/or applicable to more thanone item, shall be prorated on value basis.

25 Repeat Order

Confirm acceptance of repeat order(s) upto 50% of contract amount within6 months from the date of basic order, as per terms of Bid Documentexcept in the following cases:

a) The SOR contains Single item,then the above 50% Limit shall get extendedto 100% of the Contract Value.

b) In case the SOR contains more than one items and the value of any itemsin SOR for minimum quantity exceeds the 50% Limit of the Contractvalue,the 50% Limit shall get extended to such Limit to enable to order theminimum quantity of a item.

26 Quantity VariationPURCHASER reserves the right at the time of award of ORDER to increaseor decrease by upto 15 % the quantity of GOODS specified in the MaterialRequisition, without any change in unit price or other terms and conditions.Variation beyond this limit will be subject to mutual agreement betweenthe PURCHASER and the Seller.

27 MISCELLANEOUS

a) Confirm that all Bank charges associated with Bidder’s Bank shall be borneby Bidder.

b) Confirm that all document, as per Article - 6 of ITB 'Documents comprisingafter by Bidder', have been enclosed.

c) Confirm that owner reserves the right to make any change in the terms &conditions of the Bid Document and to reject any or all bids including thosereceived late or incomplete.

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Sl.No.

DESCRIPTION BIDDER'S CONFIRMATION

28 Declaration by Bidder

a) Confirm acceptance in toto of the Terms & Conditions contained in the biddocument in two Volume - I & II. Deviation, if any, have been listed in'Exception & Devaition' format.

b) Confirmed that all the terms & conditions have been indicated in thisformat (including annexure, if any) and have not been repeated in the bidelsewhere. It is noted and confirmed that Terms & Conditions indicated elsewhereincluding any Printed Terms & Conditions, shall not be considered byOwner.

c) Confirm that any of the Directors of bidder is not a relative of any Directorof Owner or the Bidder is a firm in which any Director of Owner or hisrelative is a partner or the Bidder is a private company in which anyDirector of Owner is a member or Director.

d) Confirm that you have not been banned or delisted by any Government orQuasi-Government agencies or Public Sector Undertaking. If you have beenbanned delisted then this fact must be clearly stated.

Bidder confirms that in case of conflicting version of various terms & conditions at different places in his offer, the confirmation furnished at above shall be considered over-riding and final.

Bidder Signature:

Name:

Designation

Stamp

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Page 19: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

SECTION – VI

MATERIAL REQUISITIONAND

TECHNICAL SPECIFICATION

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GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

MATERIAL REQUISITION

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0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHI

PROJECT: NATURALGAS PIPELINEPROJECT FROMIBRAHIM TODHOLPUR

MR No.MEC/23JV/05/E5/I/004/S059

CLIENT: GAIL (India) LimitedITEM: ULTRASONIC FLOW

METERS & FLOW COMPUTERS MATERIAL REQUISITION

MATERIAL REQUISITION

MR No. : MEC/23JV/05/E5/I/004/S059ITEM : ULTRASONIC FLOW METER WITH FLOW COMPUTERPROJECT : NATURAL GAS PIPELINE PROJECT FROM IBRAHIM TO DHOLPURCLIENT : GAIL (INDIA) LIMITED

ITEMNO. QTY. DESCRIPTION TAG NO. REMARK

1.0 ULTRASONIC FLOWMETER WITH FLOW COMPUTER.

1.1 2 Sets

Design, fabrication, wiring, painting, nameplate markingand inspection, testing, calibration, packing andshipment of the Ultrasonic Flow Meter and flowcomputer along with 19” rack complete with,barriers/isolators, terminal block duly mounted, wiredand fully assembled as per Data Sheets and TechnicalSpecifications enclosed including Mandatory,Commissioning Spares & Special Tools Tackles.

FT-0002/ FY-0002& FT-0003/FY-

0003

1.2 2 Sets

Supervision Charges for a period of 4 days (Vendorshall quote per diem rate for the supervision ofinstallation, testing and commissioning includingtraveling, boarding, lodging taxes and duties, if any,etc.)

Lumpsum

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GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

TECHNICAL SPECIFICATION

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0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHIPROJECT: Natural GasPipeline project FromIBRAHIM TO DHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

CLIENT: GAIL (India) LimitedITEM: ULTRASONIC FLOW

METERS & FLOW COMPUTERS MATERIAL REQUISITION

LIST OF ENCLOSURESSLNo. DOCUMENTS ENCLOSED REVISION INDEX OF THE ENCLOSED

DOCUMENTS

1 VENDOR DATA REQUIREMENT 0 / 31.05.06

2TECHNICAL SPECIFICATION FORULTRASONIC FLOW METER AND FLOWCOMPUTER

0 / 31.05.06

3 DATA SHEETS AS PER DATA SHEET INDEX 0 / 31.05.06

4 TYPICAL LAYOUT OF ULTRASONIC FLOWMETER 0 / 31.05.06

5 QUALITY ASSURANCE PLAN 0 / 31.05.06

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0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHIPROJECT: Natural GasPipeline project FromIBRAHIM TO DHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

CLIENT: GAIL (India) LimitedITEM: ULTRASONIC FLOW

METERS & FLOW COMPUTERS MATERIAL REQUISITION

VENDOR DATA REQUIREMENTSCERTIFIED INFORMATION REQUIRED

AFTER PURCHASE ORDERREVISION / DATE

SLNo. DESCRIPTION

PRINTSWITH

QUOTE TRANSPARENCY- no. ofcopies

PRINTEDMATTER(no. ofcopies)

DATENEEDED ( seelegend)

DATEPROMISED

1 MOUNTING DETAILS INDICATING CONNECTION BYPURCHASER. 6 Within 1 week

2 * BILL OF MATERIAL 4 6 Within 1 week

3 WIRING DIAGRAM OF 19” RACK & FIELD UNIT 6 Within 1 week

4 INSTALLATION ,OPERATION & MAINTENANCEINSTRUCTIONS 6 With Shipment

5 * SIZING CALCULATIONS 4 6 Within 1 week

6 TEST CERTIFICATE/MATERIAL TERST CERTIFICATE/CALIBRATION REPORT 6 With Shipment

7 CERTIFICATE FROM STATUTORY BODY INCLUDING CCOECERTIFICATE 4 6 With Shipment

8 CATALOGUE IN ENGLISH LANGUAGE WITH MODELDECODING DETAILS 4 6 With Shipment

9 INSPECTION AND TERTING PROCEDURES 6 Within 1 week

10 POWER CONSUMPTION DETAILS 4 6 Within 1 week

11 * G.A.D OF 19” RACK 6 Within 1 week

12 FAT PROCEDURE 6 Within 1 week

13 HARDWARE AND SYSTEM DOCUMENTATION 6 Within 1 week

14 DATA STRUCTURE & PROTOCOL DETAILS FOR DEVICEINTERFACES 4 6 Within 1 week

15 SPECIAL TEST EQUIPMENT/TOOL 4 6 Within 1 week

LEGEND

CATEGORIES PRECEDDED BY ASTERICK ( * ) WILL BE APPROVED FOR FABRICATION BY MECON LIMITED . THE REMAININGDRAWING ARE REQUIRED FOR INFORMATION ONLY.

NOTES :

1. FOLD ALL PRINTS TO 216MM X 279 MM SIZE AND ROLL TRANSPARENCIES.2. VENDOR TO COVER ALL TRANPARENCIES AND PRINTED MATTER TO MECON LTD.

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

TECHNICAL SPECIFICATION

FOR

ULTRASONIC FLOW METER AND

FLOW COMPUTER

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

1. INTRODUCTION

1.1. The purpose of this specification is to define the Custody Transfer Applicationrequirement of Ultrasonic Flow Meter and Flow Computer For Natural GasPipeline from IBRAHIM TO DHOLPUR In case of any conflict between thisspecification, enclosed data sheets, enclosed attachments, related codes andstandards etc. Vendor shall refer the matter in writing to the purchaser, and shallobtain clarification in writing before starting the manufacturing of the instrument.

1.2. Vendor shall only furnish a technical deviation list for the deviations, if any, inthe offer. Deviations shall be highlighted tag wise/clause wise. If any discrepancyexists between the deviation list and any other part of the offer, deviation listshall prevail. If deviation list is not furnished in the offer, it shall be consideredthat no deviation exists. Generally, deviations are not acceptable and clientreserves the right to reject the offer without any further clarifications.Evaluations shall be made based on deviation/compliance statement only.

1.3. Vendor shall be responsible for selection of the correct model nos. of instrumentsto meet the purchaser’s specifications. In case of model no. required to bechanged at a later date to meet the Purchaser’s Specifications, the same shall bedone by the vendor without any price and delivery implications.

1.4. The Instrument selected for the unit shall be rugged in design and must be wellproven in the Custody Transfer Applications for Natural Gas. Vendor must ensurethat all the instruments being supplied must be operating continuously for aperiod of at least six months (4000 hrs) in a similar application. Vendor to furnishProven Track Record in the offer for offered model indicting model nos. of itemssupplied, name of plant, name of client, type of application, month and year ofsupply and commissioning of the plant, name & address of the contact person.

1.5. Vendor shall note that inspection will be done by GAIL/MECON Personnel atVendor’s shop. For this inspection, labor, consumables, equipment and utilitiesas required shall be in vendor’s scope.

1.6. Vendor shall submit all Drawings and Documents as per Vendor DataRequirements.

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

1.7. In addition to the certificate from statutory body, for instruments supplied forprojects in India, approval form CCE (Chief Controller of Explosives) shall also befurnished by vendor irrespective of their place of manufacture and the same ismandatory. In case CCE certificate is not available now, vendor to confirm tosupply the same for each item before shipment.

1.8. Vendor shall note that the upstream and downstream straight pipelengths with pipe material API 5L GR. X60 with thickness 12.7 mmshall be provided along with Ultrasonic Flow Meter as per AGA-9recommendations. The recommended upstream and downstreamlengths shall be indicated in the offer to meet the required accuracy &performance of Ultrasonic Meters.

In case, the upstream and downstream straight lengths are notmeeting the accuracy and performance requirement, vendor shall alsoinclude the flow conditioner along with meter runs with pipe materialspecification as indicated above

1.9. The testing & calibration of the ultrasonic meter shall be performedalong with meter runs & flow conditioner (if recommended) to besupplied. Wet calibration shall be carried out with Natural Gas for USmeter at 45kg/cm2 from certified agencies.

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

2. SCOPE

2.1. This specification together with data sheets, drawings and enclosed attachmentscovers the minimum requirements for:

The design, fabrication, wiring, painting, nameplate marking and inspection,testing, packing and shipment of the ultrasonic flow meter along with 19” rack (cabinet) complete with flow computer, barriers/isolators, power supplydistribution, terminal block duly mounted, wired and fully assembled forPipeline project From IBRAHIM TO DHOLPUR

2.2. Vendor’s scope shall comprise of:

Design, Engineering, manufacture, assembly, calibration, factory testing, supply,documentation including supply of required calibration certificates/CCE/Statutorycertificates etc. of the Flow Metering System along with flow computer and 19”rack (cabinet) with all accessories complete in all respect including mandatoryspares, commissioning spares, consumables, special tools and tackles asspecified in other part of the MR. Vendor’s scope of supply shall include supply offollowing major components as a minimum but not limited to:

a) Ultrasonic Flow Meters including transducers/sensors, preamplifiers,transmitters, interconnecting special cables (armoured) between sensors &preamplifiers and between ultrasonic flow meter transmitters in field and flowcomputers mounted on panel.

b) Flow Computers and serial interface cables for communication to RTU alongwith necessary connectors at both ends.

c) Accessories like barriers/isolators etc. duly wired and mounted on 19” rackcabinet.

d) 19” rack complete with flow computer, barriers/isolators, terminal blocks dulymounted, completely wired and fully assembled with power supplydistribution.

e) Mandatory spares, all consumables and spare parts for commissioning.

f) Documentation as per Vendor Data Requirement.

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

3. DESIGN

3.1. The following Codes and Standards shall be applied as a part of the requirementsof this specification. For each code/standard the latest edition shall be applied.

ANSI/ASME American National StandardInstitutes/American society of MechanicalEngineersB 1.20.1 Pipe ThreadsB16.5 Steel pipe flanges and FlangedfittingsB 16.20 Ring Joint Gaskets and Grooves forsteel Pipe Flanges

ASME Sec VIII Boiler & Pressure Vessel code rules forconstruction of Pressure Vessels

API MPMS American Petroleum InstituteManual Petroleum Measurement StandardsChapter 1 VocabularyChapter 4 Proving SystemsChapter 5 Metering

AGA American Gas AssociationReport No. 5 Fuel Gas Energy MeteringCalculationsReport No. 8 Compressibility of NaturalGas and other related Hydrocarbon GasesReport No.9 Measurement of Gas byMultipath Ultrasonic Meters

DIN 50049 Documents on Material Testing

IEC 79 Electrical Apparatus for Explosive Gasatmosphere

IEC 529 Degree of Protection Provided by Enclosures

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

IS 2147 Degree of Protection Provided by Enclosuresfor Low Voltage Switch Gear and ControlGear

IEC 801 Electromagnetic Compatibility for IndustrialProcess Measurement and ControlEquipment.

IS 2148 Flameproof Enclosures for ElectricalApparatus

3.2. AMBIENT CONDITION

a) Maximum Average Ambient Temperature: 65°C

b) Minimum Average Ambient Temperature: 5°C

c) Maximum Humidity: 90%.

d) Maximum Rainfall per annum: 1000mm

3.3. Units of measurement shall be those used in the Data Sheets.

3.4. POWER SUPPLY

Power supply of 24V DC shall be made available by purchaser to vendor at asingle point in the 19” Rack to be supplied by vendor. Further distribution orconversion, if required, to all equipments being supplied by vendor shall be inVendor’s scope. All the equipments offered by vendor shall be suitable for thespecified voltage variation. Vendor shall submit load calculation required forultrasonic flow meter, flow computer, Pressure Transmitters, barriers/isolatorsetc.

3.5. Vendor shall furnish power consumption of the individual equipment in the offer.

3.6. Vendor shall supply two sets of soft copies of all as-built drawings/documents,manuals, etc. required as per Vendor Data Requirement in the form of CD.

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

3.7. All required cable glands shall be provided by vendor and shall be doublecompression type of nickel-plated brass material. All cable glands at field shallbe provided with PVC hood.

3.8. Vendor shall note that flying leads are not acceptable and all items shall havesuitable internal terminal block for cable termination.

3.9. Vendor shall undertake to supply and support the hardware/software for a periodof at least 10 years from the date of installation.

3.10. Vendor shall include special tools and tackles, as required for start up, calibration& maintenance.

3.11. Vendor shall supply one number transducer extraction tool for extraction/insertion of transducer in-situ under line operating condition.

3.12. All the items shall be suitably packed and protected against damage duringshipment or storage. Couplings shall be plugged. Flange ends shall be coveredwith flange protectors. All threads and flanged openings shall be suitablyprotected to prevent entry of foreign material.

3.13. Vendor shall supply 19” rack (to be mounted at control panel) along with allaccessories for mounting the flow computers for Ultrasonic metering,barriers/isolators, terminal blocks etc. for flow metering and other analog/RTDsignals of the station as per data sheet. The complete wiring for barriers,isolators etc shall be made in 19” rack and terminal boxes to be provided on 19”rack to directly mount the field instruments.

3.14. Vendor shall indicate in the offer that the parallel/horizontal clearance as well asvertical clearance required to install the ultrasonic flow meters for each type andsize.

3.15. Vendor shall furnish all details like pin configuration and tag number wiseMODBUS address mapping list etc. for smooth interfacing of all communicationlinks with RTU (SCADA).

3.16. Vendor shall provide all necessary hardware, software etc. in vendor’s suppliedsystems and other details required for interfacing of their Flow Computers with

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

Purchaser’s RTU (SCADA). In addition to this, the communication software shallbe supplied in CD or floppy for testing the communication link.

3.17. Vendor shall be fully responsible for proper integration of their supplied systemsand also integration with purchaser’s SCADA (RTU) systems at site and vendorshall provide all necessary assistance to purchaser’s for establishing all the seriallinks with SCADA RTU fully functional & Operational.

3.18. The Flow Computers Terminal shall have minimum 2 Nos. of RS-485Communication Ports for SCADA, one no. RS-485/232 communication port for GC(Gas Chromatograph) and one no. RS-232 port for Laptop PC. Thecommunication protocol shall be MODBUS and shall support reading & writing asfollows:

a) For reading function, CODE-3 or CODE-4 is required.b) For writing function, GC data into the flow computer function code to be 6

(Single) and 16 (Multiple) are required.c) As our RTU is 16 Bit registers, Two registers are used for accommodating one

32-bit floating point no. Hence the flow computer (irrespective of size of theregister) should be configured as 16-bit registers so that no-error isencountered in writing.

SPECIAL INSTRUCTIONS FOR ULTRASONIC FLOW METER:

4.1. Ultrasonic flow meter shall be multi path type (Min. 4 Path) for Custody Transferflow metering application and the design, construction and operation shallconform to AGA Report No.9 (latest version) for multi-path.

4.2. The principle of operation used shall be simple in design and shall avoidanalytical complexity associated with development of information, which isextraneous to the application.

4.3. The design used shall provide maximum reliability, maximum on-lineperformance and minimum maintenance. Instrument shall be field proven. Noprototype instrument shall be supplied.

4.4. Technique of measurement used shall be interference free. It shall be immuneto other impurities in the fluid stream.

4.5. FLOW METER

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

4.5.1. The flow meter shall comprise of multi-path ultrasonic transducers. Thetransducers shall be energized by the integral electronics to transmit and receiveultrasonic waves. Vendor shall size all the ultrasonic flow meters for the givenprocess conditions as per AGA-9 and vendor in the offer shall furnish the sizingcalculations. Sizing shall be done including the minimum inlet operating pressure& gas composition and other process conditions.

4.5.2. For ultrasonic meter, vendor shall provide overall accuracy of ±0.3% or betterand accordingly vendor shall select the no. of paths (min. 4 path) to meet theaccuracy requirement and indicate the same in the offer along with necessarycalculations/back-up literature.

4.5.3. The meter shall be provided with pressure tap of ½” NPT (F) size to measurestatic pressure in the meter.

4.5.4. The meter body shall be made of ASTM A 352 LCC as per data sheets. Allflanges shall be weld neck, raised face and shall meet ANSI B16.5.

4.5.5. The meter design shall have the facility to remove/replace the transducer in-situunder the line operating condition. Failure or removal of one pair of transducersshall not cause the meter to lose all measurement function. Failure of any pathshall generate an alarm identifying the affected path. Also transducers portsshall be designed in a way to reduce the possibility of liquid or solidaccumulation. Vendor shall supply extraction tool (one no.) for in-situremoval/insertion of transducer under line operating condition.

4.5.6. Area classification shall be IEC Zone-1, Gas Gr. IIA & IIB and temperature classT4. All electrical instruments in the field shall be suitable for the specified areaclassification and certified by a statutory body such as FM, UL, CENELEC,BASEEFA and PTB etc. The transducers shall be intrinsically safe certifiedsuitable for the specified area classification and weather proof to IP55/NEMA-4and vendor shall supply necessary isolating barriers between transducers andpreamplifier/transmitter. However, the transducer/sensor housing can beflameproof (EEx d) certified suitable for the specified area classification insteadof intrinsically safe.

4.5.7. Overall pressure drops across the meter assembly including meter runs shall beless than 0.1 kg/cm²g. Pressure drop calculation across the meter shall befurnished.

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

4.5.8. Ultrasonic meters shall be rated for the maximum design pressure as indicated inthe data sheets.

4.5.9. Ultrasonic Flow meters and accessories operation shall be protected fromelectromagnetic exposure/interference. The electromagnetic compatibility shallbe as per IEC-801.

4.5.10. Ultrasonic flow meter spool inside diameter to meet the specified I.D. andinternal surface roughness shall be as per AGA Report No.9.

4.5.11. External meter body shall be blast cleaned to near white metal as perinternational standard and primed with inorganic zinc primer (two coats each of40 micron minimum dry film thickness) and the final coat of epoxy paint of 40-micron dry film thickness.

4.6. ELECTRONICS

4.6.1. Meter electronics shall include all associated transmitters, pre-amplifiers etc.

4.6.2. The transmitter unit shall be microprocessor-based electronics suitable forinstallation in the field under the ambient condition specified. Meter electronicsshall be weather proof to IP55/NEMA-4 and flameproof certified suitable to installin area classification IEC Zone-1, Gas Gr. IIA & IIB and temperature class T3 bya statutory body such as FM, UL, CENELEC, BASEEFA and PTB etc.

4.6.3. The electronics unit shall preferably be mounted integral on the meter. Whereremote mounting is required, vendor shall supply sufficient length (appx. 10meters each) of interconnection cable between the meter and electronics modulefor remote mounting.

4.6.4. The transmitter shall have extensive diagnostic capability. Self-diagnostic featureshould include monitoring the health of the transducers and signal quality.

4.6.5. Meter parameters and factors set into the meter electronics shall be retained innon-volatile memory and shall be secured with password such that unauthorizedchanges are prohibited.

4.6.6. Configuration software and firmware shall be provided.

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TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

4.6.7. Meter output signals from the meter electronics shall be without flying leads. Allthe signals from the meter electronics shall be terminated in a Junction Box (JB)supplied by the meter vendor. JB shall be weatherproof to IP55/NEMA-4 andflameproof certified suitable for the specified area classification. The vendorshall furnish details of signal termination. Vendor shall provide ¾” NPT cableentry along with WP & Flameproof cable glands in the meter electronics forterminating the power supply cable (armoured). Similarly vendor shall provide¾” cable entry size along with WP & Flameproof cable glands in the meterelectronics for signal cables (armoured) from the field to safe area mounted flowcomputers. Vendor shall decide the cable entry sizes between meter electronicsand transducers and the WP & Flameproof cable glands to be suppliedaccordingly. Cable entry sizes shall be as per NPT standards.

4.6.8. Meter electronics shall be capable of multiple output signals as follows:

a) Dual frequency pulse outputs to flow computers configurable for flow ratesignals and shall be user selectable to be either same outputs or one signaldedicated to each direction of flow.

b) One configurable 4-20mA analogue output internally powered andgalvanically isolated.

c) Digital Discrete outputs for direction of flow, trouble alarm and output datavalidation.

d) RS-485/422 communication port with MODBUS protocol for communicatingwith the other control system i.e. control room mounted flow computer formeter diagnostics, test and health data.

4.6.9. Vendor shall supply the RS-485/422 cables interconnecting serial link cableswhich shall be armoured including connectors against each tag forcommunication between flow meter in field and flow computers mounted onmetering panel located at respective control room as per the station wisedistances specified below field & control room:

Dholpur : 150 meters (each)

Page 36: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

4.6.10. Meter electronics shall operate on 24VDC for both terminals and shall beprotected from overload and from transients. Low power consumption isdesired.

4. NAME PLATE & TAGGING

5.1. A nameplate containing the following information shall be affixed to the meterbody:

• The manufacturer, model number, serial number and month and yearmanufactured

• Maximum and minimum storage temperatures• Maximum operating pressure and temperature range• Maximum and minimum actual (at flowing conditions) flow rate per hour• Purchase order number, shop order number and/or user tag number.

5.2. Each transducer port should be permanently marked with a unique designationfor easy reference. If markings are stamped on the meter body, low-stressstamps that produce a rounded bottom impression should be used.

5. INSPECTION & TESTING

6.1. Each meter shall be “Zero calibrated” (“dry calibrated”) with nitrogen. Testresults shall be furnished. In the dry calibration setup, the gas velocity observedon all the acoustic paths shall be zero. The speed of sound of the individualacoustic path in the dry calibration set up shall not exceed ±0.2% of the meanvelocity of all the paths.

6.2. Requirements of non-destructive testing like radiography, magnetic particle test,hardness test, hydro test, Charpy test for ultrasonic flow meter and FlowConditioner & meter runs (if recommended) shall be carried out strictly as perfollowing specification.

6.3. a) 100% radiography shall be carried out for all valve castings. Radiographyprocedure, area of casting to be radiographed shall be as per ANSI B 16.34and acceptance criteria shall be as per ANSI B 16.34 Annexure-B. Twoshots shall be taken for each area to be radiographed, as a minimum.

Page 37: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

b) Radiography/X-ray shall be carried out for all welded joints and vendor shallfurnish test certificate for the same. Dye-penetration test certificate shall beprovided for joints wherever radiography/x-ray is not possible.

6.4. Each ultrasonic meter along with meter run & flow conditioner (if recommended),shall be subjected to hydro test with a pressure of 1.5 times the design pressure.

6.5. Charpy V-Notch test on each heat of base material shall be conducted as per API6D, clause 3.7 for all pressure containing parts such as body, end flanges andwelding ends as well as bolting material for pressure containing parts. Unlessspecified otherwise, the charpy impact test shall be conducted at 0°C. The Charpyimpact test specimen shall be taken in the direction of principal grain flow andnotched perpendicular to the original surface of plate or forging.

6.6. Ultrasonic flow meter, meter run & flow conditioner (if recommended), flowcomputer and accessories shall be offered for pre-despatch inspection to MECON/Purchaser’s representatives.a) Physical/dimensional checks and workmanshipb) Calibration including establishing linearity and repeatability over the entire

range. Calibration of Ultrasonic Flow Meter shall be performed alongwith meter runs to be supplied.

c) Functional and simulation tests including checking of hardware and software forflow computers including ultrasonic flow meters and gas chromatographs withall its sub-systems in fully integrated configuration.

d) All the panels along with all instruments mounted on it including flowcomputers, barriers/isolators and accessories etc.

e) Review of all certificates and test reports

In the event the purchaser is unable to witness a test, the vendor shall anywaycomplete the test and documents for the same shall be submitted for scrutinybefore shipment.

6.7. Following tests shall be carried out by vendor at his works and test certificatesshall be furnished:a) Calibration/test certificates for all instruments.b) Statutory body certificates for instruments. Type test report for enclosure of

al electronics/electrical equipments.c) Radiographic/Charpy test certificates for ultrasonic meters and Flow

Conditioner & meter runs (if recommended).

Page 38: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

TECHNICAL SPECIFICATIONFOR

ULTRASONIC FLOW METER AND FLOW COMPUTER

0 31.05.06MECON LIMITED

DELHI Rev Date By Chk App

MATERIAL REQUISITIONClient: GAIL (India) Limited

Project: Natural GasPipeline projectFrom IBRAHIM TODHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

d) Material test certificate for all line mounted instruments.e) Dimensional test report.

6.8. In addition vendor shall also refer attached Quality Assurance Plan and follow thesame.

6.9. Mandatory Spares:

Vendor shall supply the mandatory spares separately as mentioned below andvendor in the base lump sum price shall include prices for the same. Thesemandatory spares shall be supplied as loose items:

S. No. Part Description Quantity Required

1 INTRINCSICALLY SAFE ISOLATINGBARRIER ( FOR ANALOG)

2

2 TRANSDUCERS PAIRS 2 PAIR

Page 39: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHIPROJECT: Natural GasPipeline project FromIBRAHIM TO DHOLPUR MR No.MEC/23JV/05/E5/I/004/S059

CLIENT: GAIL (India) LimitedITEM: ULTRASONIC FLOW

METERS & FLOW COMPUTERS MATERIAL REQUISITION

DATA SHEET INDEXSLNo. DATA SHEET No. SHEETS DESCRIPTION REVISION / DATE

1 MEC/23JV/05/E5/I/004/DS-059A 1 Ultrasonic Flow Meter 0/ 31.05.06

2 MEC/23JV/05/E5/I/004/DS-059B 5 Flow Computer 0/ 31.05.06

3 MEC/23JV/05/E5/I/004/DS-059D 1 Pressure Transmitter 0/ 31.05.06

4 MEC/23JV/05/E5/I/004/DS-059E 1 ResistanceTemperature Detector 0/ 31.05.06

Page 40: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

MECON LIMITEDDELHI

Project: Natural Gas Pipelineproject From IBRAHIM TO

DHOLPUR

MR No.MEC/23JV/05/E5/I/004/S059

Client: GAIL (India) Limited Datasheet No. MEC/23JV/05/E5/I/004/DS-059AULTRASONIC FLOW METERS

Units:- Flow : Liquid- m3 / Hr Gas- MMSCMD Steam- Kg/Hr. Press.- Kg/ cm2g Temp- °C Level/Length- mm1 Tag no. QTY. FE/FT–0002 & FE/FT–0003 TWO Nos.

Inlet Line No.2 Outlet Line No.3 Line Size & Sch. 10“ / Sch.XS / 12.7 mm THK4 Service Regassified, Co mingled RLNG

General

5 Type Multipath (Min. 4 path) Transit Time6 End Connection: Size & Rating *, 300 # Flanged (NOTE –1)7 : Facing & Finish RF, 125AARH8 Pulses / m3 *9 Flow Range *10 Enclosure WP to IP55/NEMA 411 Cable Entry ¾” NPTF12 Material - Body ASTM A 352 LCC13 - End Connection ASTM A 352 LCC, Flanged14 Bi-directional NO15 Radiography/Charpy Test Required16 Accuracy ±0.3%17 Linearity Repeatability * *

Meter/Transducer

1819 Type – 2 Wire / 3 Wire 2 WIRE20 Pre – amplifier Location *21 Power Supply Cable Entry From Transmitter ¾” NPTF22 Enclosure WP to IP55/NEMA 423 Intrisically Safe/Ex-proof Intrinsically Safe24

Pre-amplifier

2526 Power Supply Cable Entry 24 VDC ¾” NPTF27 Output FREQUENCY & RS-48528 Enclosure WP to IP55/NEMA 429 Intrisically Safe/Ex-proof FLAME PROOF

Transmitter

30 Mounting METER MOUNTED3132 Meter Runs Refer Clause No.1.9 of Technical Specification33 Flow Conditioner Refer Clause No.1.9 of Technical Specification34 Retractable Probes Required35 Pressure Tap On Meter Body REQD.- ½” NPTF36 Pressure Transmitter

Options

37 RTD38 Fluid & State NATURAL GAS/VAPOUR39 Flow – Normal Max. 1.8 MMSCMD40 Temp–Working Design º C 5-50 6541 Press – Design Min. Norm. Kg/ cm2g 49 25 2842 Mol. Wt. Oper.Specific Gravity 17.7392 – 17.6697 0.609343 Viscosity (Cp) 9.6673 - 10.859944 Cp / Cv 1.3838 – 1.493245 System Press.Drop, Kg/ cm2g 0.2

ServiceCondition

46 Compressibility Factor 0.939247 - 0.88709447 Area Classification IEC, ZONE 1 GR IIA, IIB T448 Make & Model No. – Meter *49 - Transmitter *50 - Pre-amplifier *

‘ * ‘ - By Bidder1. Meter shall be designed considering maximum velocity of 40m/s.Sizing Calculation shall be furnished along with the

offer.2. US Meter along with Meter Runs shall be wet calibratied with Natural Gas from certified agencies at high pressure of

45Kg/cm2.0 31.05.06MATERIAL REQUISITION Rev. Date By Chkd Appd.

Page 41: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHIProject:NATURAL GASPIPELINE FROM IBRAHIMTO DHOLPUR MR NO.: MEC/23JV/05/E5/M/001/S030

DS NO.MEC/23JV/05/E5/DS/FC - 01CLIENT: GAIL ( INDIA ) LTD. ITEM: FLOW COMPUTERS

MATERIAL REQUISITION

DATA SHEET OF FLOW COMPUTERS

1. a) Type : Electronic microprocessor based, data entry key board,online user Configurable Flow Computer.

b) Make : ( Note-4)

c) Model No. : *

2. Inputs : a) Dual frequency signals from Ultrasonic FlowTransmitter (meter mounted electronics).

b) 4-20mA DC (2 Wire) superimposed with digital signal(HART Protocol) from ‘SMART’ Pressure Transmittersrepresenting line pressure.

c) 4-wire RTD Input

b) & c) shall be a part of intrinsically safe circuits.Transmitters shall have a load driving capacity of 600ohm at 24.VDC. Vendor shall note this while choosingthe precision resistor inside the flow computer forconverting 4-20mA signal to voltage signal. Maximumvalue of this resistor shall not exceed 250 ohm.

d) RS 485/422 MODBUS from ultrasonic flow meterelectronics for meter diagnostics and healthinessparameter.

e) RS-485/422/232 MODBUS from Gas Chromatographf) Discrete inputs from ultrasonic meter electronics.g) Additional 4-20mA DC (2 Wire) superimposed with

digital signal (HART Protocol) from ‘SMART’ PressureTransmitters representing inlet line pressure

h) Additional 4-wire RTD input representing inlet linetemperature

i) Other Standard Inputs available

3. Interfacing Capacity a) Flow computers shall be interfaced with Purchaser’s GasChromatographs supplied by others for feeding onlinegas composition to flow computer through RS485/232MODBUS serial link. Refer Clause no. 3.19 ofTechnical Specification for Protocol Detail. Vendor shallbe responsible for proper integration of their flowcomputer with gas chromatograph. Vendor shall provideall necessary hardware, software etc. in vendor’ssupplied systems and other details required forinterfacing of their flow computers.

Page 42: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHIProject:NATURAL GASPIPELINE FROM IBRAHIMTO DHOLPUR MR NO.: MEC/23JV/05/E5/M/001/S030

DS NO.MEC/23JV/05/E5/DS/FC - 01CLIENT: GAIL ( INDIA ) LTD. ITEM: FLOW COMPUTERS

MATERIAL REQUISITION

b) Flow computers shall be interfaced with RTU for flowmetering data as well as temperature and pressure,energy flow rate and total energy, corrected volumetricflow rate and total flow, yesterday’s energy total andvolume total, today’s running volumetric total andenergy total, volume and energy integrated at 6 a.m. etc.For RTU, vendor shall finally supply as per Clause no.3.16 to 3.19 of Technical Specification for Hardware &Protocol Details.

4. Keyboard capability : The data entry keyboard shall have the provision to enter thefollowing:a) Pressure and Temperature base factorb) Specific gravity and scaling factorc) Mole % or composition of the gas to be meteredd) Report headings, frequency and timing of reportse) Selection of parameter to be displayed and on-demand

printing of reportsf) Calorific Valueg) Flow, Pressure, temperature and density values and give

compensated flow for any external conditionsh) Gas compressibilityi) The flow computer shall have provision to enter default

values of all inputs (inclusive of gas chromatograph)low/high alarms for all inputs (inclusive of gaschromatograph) and shall be user configurable. Theflow computer shall use the default values in case of anyinput goes beyond low/high limit.

j) Other Standard features available

5. Outputs : a) 4 – 20 mA DC analog output for corrected volumetricflow rate, line pressure, line temperature and energy rate(4 Nos.)

b) Output for corrected totalised volume and uncorrectedtotalised volume.

c) Contact Alarm outputs for unit malfunctioning, processalarm like low pressure etc. (3 Nos.)

d) RS 485/232C serial output link for SCADA for allsignals as specified in clause no. 3 of this data sheet.

e) RS232 serial port for laptop connectivity.f) 4-20mA analog output for I/P of Flow control valve.g) Other standard outputs available.

6. Isolation : Power supply shall be galvanically isolated.Analog I/Os and Digital I/Os shall be opto-isolated.(Active isolators, as required, shall be included by thevendor suitable for DIN rail mounting, inside vendor

Page 43: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHIProject:NATURAL GASPIPELINE FROM IBRAHIMTO DHOLPUR MR NO.: MEC/23JV/05/E5/M/001/S030

DS NO.MEC/23JV/05/E5/DS/FC - 01CLIENT: GAIL ( INDIA ) LTD. ITEM: FLOW COMPUTERS

MATERIAL REQUISITION

supplied control panel. 24VDC for powering the isolatorsshall be distributed by vendor inside their cabinet. Isolatingrelays shall be provided for potential free contact generationfrom switched inputs)

7. Computations : a) Volume Flow rate at standard, normal or operatorspecified base conditions (Sm3/ hr)

b) Integrated corrected volume.c) Energy flow rate and integrated energy.d) Linearisation of temperature input.e) Generation of Standard and user defined reports at

printer. All reports shall be user configurable.f) Co-efficient of deviation from ideal gas law as per AGA-

8 on the basis of specific gravity, temperature, pressureand mole % of N2 and CO2 and other compositions forflow computers. Flow computer shall have capability forboth AGA-8 and AGA-Nx-19 with user selectable uponapplication requirement.

g) Previous day’s flow/energy (i.e. yesterday’s 6.0 a.m.total volume/energy to today’s 6.00 a.m. totalvolume/energy) & current running total for the day (i.e.volume totalizer / integrator value at 6.00 a.m. from firstday) to be stored in a separate location (register) andthese shall be user configurable.

h) Today’s accumulated flow/energy (running total sincemorning 6.00 a.m. to current time) and shall be userconfigurable.

i) Generation of reports for totalized volume & energy atdaily (6 a.m.) weekly, fortnightly & monthly intervalsetc. shall be user configurable.

j) All the above data shall also be made available byvendor in the serial links to RTU

8. Features : a) Built in online diagnostics to detect proper functioning.b) Parameters and programmed constants to stored in

EEPROM/non-volatile memory.c) Super capacitor capable of storing data for three months

without power.d) A minimum memory to log 240 alarms and 240 events

for 15 days.e) Archival of data for up to 15 history points for 35 days.f) Built-in Closed loop Controller (PID) functionality

(If not built-in, separate Flow Controller having communicationfacility between Flow Computer and Flow Controller shall beprovided with each Flow Computers including suitable mountingarrangements in the Metering Panel)

Page 44: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHIProject:NATURAL GASPIPELINE FROM IBRAHIMTO DHOLPUR MR NO.: MEC/23JV/05/E5/M/001/S030

DS NO.MEC/23JV/05/E5/DS/FC - 01CLIENT: GAIL ( INDIA ) LTD. ITEM: FLOW COMPUTERS

MATERIAL REQUISITION

9. Database : a) Current value of each input and output.b) Minimum and maximum values of selected variables for

a period of two days.c) Values of selected variables by minute for last 60

minutes and by hour for last 30 days.d) Daily averages or accumulations of selectable variables

for each contract day for up to 30 days.e) Event log databases for last 240 parameter changes.f) Alarm log database for minimum 15 days alarms set and

cleared

10. Calculations standard : a) Volume flow rate & Total Flow: AGA Report 9(Latest)b) Compressibility: AGA 8 (Latest) and AGA Nx-19c) Energy Rate & Integrated Energy: AGA 5 (Latest)

11. Accuracy : Calculation accuracy shall be better than + 0.05 % of fullscale including linearity, hysterisis, repeatability andresolution. Accuracy for analog inputs to be + 0.005 % ofFSD at 23°C and Analog O/P accuracy to be + 0.1 % at23°C.

12. Scan Processing Time: a) The interval between computer readings of processvariables shall not exceed 1 sec.

b) The interval between each cycle for computation ofinstantaneous flow rate and totalized flow shall be lessthan 1 sec.

c) Algorithm and rounding off error for computation shallbe with in + 0.001 %

13. Security : Key lock shall be provided for prevention of unauthorizeddata entry. One hardware and two software security levelsshall be provided. Multilevel software password protectionshall be provided.

14. Display : Alphanumeric LCD with selectable decimal. Displaying allunits, messages alarms etc in English. Flow computer shallhave the capability of displaying any of the followingparameters with Engg. Units.

a) Uncompensated volumetric flow rateb) Compensated volumetric flow ratec) Totalised corrected flow,d) Totalized uncorrected flowe) Today’s flow ratef) Yesterdays flow rateg) Density / Sp. Gravityh) Pressure

Page 45: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

0 31.05.06

Rev Date By Chkd AppMECON LIMITED

DELHIProject:NATURAL GASPIPELINE FROM IBRAHIMTO DHOLPUR MR NO.: MEC/23JV/05/E5/M/001/S030

DS NO.MEC/23JV/05/E5/DS/FC - 01CLIENT: GAIL ( INDIA ) LTD. ITEM: FLOW COMPUTERS

MATERIAL REQUISITION

i) Temperaturej) Energy Rate & Total Energyk) Complete Gas Compositionl) Calorific value.m) Data entryn) Error codeso) Selected parameter codesp) Alarms (Process and Systems) including diagnostic

message (i.e. Pressure out of range, Temp. out of range,Flow over range, Fault in measurement, Battery low etc.)

q) Other standard displays availabler) Audit Trail for Custody Transfer.s) All the above data shall also be made available by

vendor in the serial links to SCADA.

15. Units of display : a) Corrected flow rate: Std. Cubic meter/hr (SCMH)b) Corrected totalized volume: Std. Cubic meter.c) Pressure: Kg/cm²gd) Temperature: °Ce) Energy: Kcal3

16. Power supply : 230 VAC ±10%, 50Hz±3% (UPS) / 24 V DC with suitablebattery back up.

17. Configuration setup : Configuration and monitoring of operation of flow computershall be done through configuration software running onIBM compatible PC.

18. Ambient conditions : Temperature: -25 to 70 ° C.Humidity: 5 to 95 % non-condensing.Vibration: As per ISA S75-13-1989, sec 4.2 & 5.35ECD susceptibility: Should meet IEC 801-2, level 3.

Base Pressure: 1.0332 Kg/cm² Base Temperature: 15°C19. Enclosure : General purpose20. Mounting : Flush panel mounted.21. Tag Nos. : FY-0001, FY 000222. Quantity : 2 nos.Notes:1. ‘ * “ Vendor to furnish.2. Two sets of original Licensed software for retrieving the stored data, programming the

Flow Computer using Laptop, software based on Windows 2000/XP shall be offered.3. 6 sets of Flow Computer documentation including product literature, software/hardware

manual, operating manual, maintenance instructions, modbus addressing etc. shall besupplied.

4. If the Flow Computer is not from the above-mentioned makes, in that case the offeredFlow Computer shall meet the requirement for Custody Transfer as mentioned in APIChapter 21.1 for audit & trial. In this regard compliance certificate from competentauthority and other relevant documents shall be submitted along with bid.

Page 46: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

MECON LIMITEDDELHI

Project: Natural Gas Pipelineproject From IBRAHIM TODHOLPUR

MR No.MEC/23JV/05/26/I/003/S059

CLIENT: GAIL (INDIA) LIMITED Data sheet No.MEC/23JV/05/26/I/003/DS-059D

PRESSURE TRANSMITTERSUnits:- Flow : Liquid-m3/hr Gas-Nm3/hr Steam- kg/hr Pressure-Kg/cm2g Temperature- °C Level/Length-mm

GENERAL MEASURING UNIT1 Function Transmit & Indicate 24 Service Pressure2 Type Electronic Smart µP Based 25 Element Diaphragm3 Case Mfg. Std. 26 Body Material Carbon Steel4 Mounting Yoke 27 Element Material 316 SS

5 Enclosure Weather proof to IS2147Explosion proof to IS2148 28 Process Connections ½” NPT(F)

Enclosure class NEMA 4 & NEMA 7 Process Conn. Locn.6 Elec. Area Class. Zone-I, Gr. IIA & IIB, T3 29 Diaphragm Seal:-7 Intrinsically safe Required Type8 Air supply Wetted Parts Matl.9 Power supply 24 VDC Other Material

10 Cable entry ½” NPT(F) Process Conn.:-11 Accuracy + 0.075% of SPAN Size and Rating12 Repeatability + 0.05% Facing and Finish

TRANSMITTER Capillary Material:-13 Output 4 – 20 mA DC, Two wire Armour Flexible14 Trans. Power supply 24 V DC Armour Flexible Matl.

CONTROLLER Capillary length, mm

15 Output Flush / Filling Conn. withplug

16 A/M switch MISCALLANEOUSNo. of positions 30 Over Range Protection 130% of Range

17 Set Point Adj. 31 Options

18 Manual Regulator a) Intrinsically safe DigitalOutput meter

19 Mode b) 2-way manifold - SS316 body& Trim

RECORDER c) Mounting accessories for 2”Pipe Mounting

20 Chart21 Chart Drive22 Moving Parts Matl.23 Chart speed

RangeTag No. Operating

PressureDesignPress.

DesignTemp. Span Set

Service Options

PT-0003 28 92 65 * 0-100 N.GAS a,b,cPT-0004 28 92 65 * 0-100 N.GAS a,b,c

NOTES:1) ‘*’ – Vendor to furnish. Make & Model to be furnished by Vendor.

0 31.05.06MATERIAL REQUISITION Rev. Date By Chkd Appd

Page 47: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

MECON LIMITEDDELHI

Project: Natural GasPipeline project FromIBRAHIM TO DHOLPUR

MR No.MEC/23JV/05/26/I/003/S059

CLIENT: GAIL (INDIA) LIMITED Data sheet No.MEC/23JV/05/E5/I/003/DS-059E

RESISTANCE TEMPERATURE DETECTORUnits:- Flow : Liquid- Gas- Steam- Temperature- °C Level/Length-mm

GENERAL 13 Cable entry ½” NPT (F)14 No. of entries Single1 Assembly as per

drg.Drg. enclosed

15 Enclosure type Weather proof to IP55ELEMENT THERMOWELL

3 No. of elements Simplex 16 Material SS 3164 Calibration As per DIN 43760 17 Construction Drilled bar stock5 Element material Platinum (Pt 100) 18 Process connection 1 ½” Flanged6 Resistance at 0°C 100 ohms 19 Inst. connection ½” NPT (F)7 Leads Standard8 Sheath

20 Thermowell as perdrg

Drg. Enclosed

O.D. 8 mm TRANSMITTERMaterial SS 316 21 Quantity

9 Nipple & Union mtl. SS 316 22 Input10 No. of wires 4 Wire 23 Output

HEAD 24 Power Supply11 Head Cover type Screwed cap & SS chain 25 Mounting12 Material Cast Aluminium 26 Enclosure class

27 Make & Model No.

Temperature WellDimensio

ns

Flange

Tag No. Range

Nor Design U T Material Rating/Face/ Finish

Service Option

TE – 0001 * 5-50 0 -65 * * ASTM A 105 600# RF 125 AARH N.GASTE – 0002 * 5-50 0 -65 * * ASTM A 105 600# RF 125 AARH N.GASTE – 0003 * 5-50 0 -65 * * ASTM A 105 300# RF 125 AARH N.GASTE – 0004 * 5-50 0 -65 * * ASTM A 105 300# RF 125 AARH N.GAS

NOTES:‘*’: Vendor to furnish.

0 31.05.06MATERIAL REQUISITION

Rev. Date By Chkd Appd

Page 48: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited
Page 49: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited
Page 50: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited
Page 51: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

ANNEXURE-I

GAS COMPOSITION FORNATURAL GAS PIPELINE PROJECT

FROM IBRAHIMPUR TO DHOLPUR POWER PLANT

Components Mole%

C1 89.95

C2 5.49

C3 1.58

i-C4 0.23

n-C4 0.32

i-C5 0.005

n-C5 Nil

C6+ Nil

N2 0.45

O2 Nil

CO2 1.95

H2S N.A.

Gas Quality Dry Gas

Specific Gravity 0.627

Page 52: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

CONTRACTOR CLIENT :

PROJECT :

M/s GAIL,Natural Gas Pipeline projectFrom IBRAHIM TODHOLPUR

ORDER NO. & DATE PACKAGE NO. 059SUB-CONTRACTOR __ORDER NO. & DATE __

QUALITY ASSURANCE PLANFOR

INSTRUMENTATION EQUIPMENT

PACKAGE NAME Ultrasonic flow meter andFlow computer

INSTRUCTIONS FOR FILLING UP :

1. QAP shall be submitted for each of the equipment separately with break upof assembly/sub-assembly & part/component or for group of equipmenthaving same specification.

2. Use numerical codes as indicated for extent of inspection & tests andsubmission of test certificates & documents. Additional codes & descriptionfor extent of inspection & tests may be added as applicable for the plant andequipment

3. Separate identification number with quantity for equipment shall beindicated wherever equipment having same specifications belonging todifferent facilities are grouped together.

4. Weight in tonnes (T) must be indicated under column 5 for each item.Estimated weights may be indicated wherever actual weights are notavailable.

ABBREVIATIONS USED :

CONTR : CONTRACTOR

MFR : MANUFACTURER

CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS:

Code Description Code Description Code Description DOCUMENTS:

1. Visual 12. Routine test as per relevant IS 23. Short time rating D1. Approved GA drawings2. Dimensional other standard 24. Operational & functional D2. Approved single line/3. Fitment & Alignment 13. Type test as per relevant IS/ check schematic diagram4. Physical Test (Sample) other standard 25. Over Speed Test D3. Approved data sheet

certificates5. Chemical Test (Sample) 14. Impulse Test 26. Flame Proof Test6. Ultrasonic Test 15. Partial Discharge Test 27. Clearance and creepage D4. Approved bill of materials7. Magnetic Particle Test (MPT) 16. Heat run risc test\tempr. Distance D5. Unpriced P.O. copy8. Radiography/Charpy Test 17. Enclosure Protection Test 28. Acceptance Test D6. Calibration Certificate9. Dye Penetration Test 18. Calibration of all measuring10. Measurement of IR Value 19. Noise & Vibration instruments and gauges a) Before HV Test 20. Test certificates for bought out b) After HV Test components11. High Voltage test/Dielectric 21. HydroTest

test 22. Paint shade verification

E Q U I P M E N T D E T A I L S I N S P E C T I O N A N D T E S T S

Quantity Raw Material and inprocess stageinspection

Final Inspection/Test bySl.No.

L IndentificatuinNo.

No/M T

Manufacturer’sName and Address

Expected schedule ofFinal Inspection

MFR CONTR MECON MFR CONTR MECON

Test Certificates& documents tobe submitted to

MECON

AcceptanceCriteria

Standards /IS/BS/ASME/Norms andDocuments

REMARKS/SAMPLING

PLAN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

01 Ultrasonic FlowMeters

Refer Tech. Spec. and Data Shts.MEC/23JV/05/E5/I/004/DS-059A

2 Nos. - - 1,2,3,4,5 - - 1,2,3,8,18,21,24

- 1,2,3,8,18,21,24

1,2,3,4,5,8,18,20,21,24,D1,D3,D4,D6

D6 & Tech. Spec.,

AGA-8,9

100% Witness byMECON/GAIL/

TPI

02 Flow Computers Refer Tech. Spec. and Data Shts.MEC/23JV/05/E5/I/004/DS-059B

2 Nos. - - 1,2,3,12,18

- - 1,2,3,18,24

- 1,2,3,18,24

1,2,3,12,18,24,D1,D2,D3,D4,D6

D6 & Tech. Spec.

AGA-5,8,9

100% Witness byMECON/GAIL/

TPI

MR NO.:MEC/23JV/05/E5/I/004/S059

Q.A.P. NO. : 05/20/23JV/004/059

For MECON (Stamp & Signature) for CONTRACTOR SUB-CONTRACTOR (Stamp & Signature)

SHEET 1 of 1 REV. 0

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GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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SECTION – VII

BID FORM

Page 54: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

Section – VII

BID FORM – PART - II

To: (Name and address of PURCHASER) Date:

Gentlemen,

Having examined the Conditions of Contract and Specifications including Addenda Nos.(Insert Numbers) the receipt of which is hereby duly acknowledged, we the undersigned,offer to supply and deliver (Description of Goods and Services) in conformity with the saidDrawings, Conditions of Contract and specifications for the same for (total bid amount inwords and figures*) or such other sums as may be ascertained in accordance with theSchedule of Prices attached herewith and made part of this bid.

We undertake, if our bid is accepted, complete delivery of ………………………………………………as agreed and specified in the IFB document. If our bid is accepted, we will obtain theguarantee of a Bank in a sum not exceeding (10)% of the Contract price for the dueperformance of the Contract.

We agree to abide by this bid for a period of 4(Four) months from the date fixed for bidopening under Instructions to Bidders and it shall remain binding upon us and may beaccepted at any time before the expiration of that period.

Until a formal contract is prepared and executed, this bid, together with your writtenacceptance thereof in your notification of award (Fax of Intent) shall constitute a bindingContract between us.

We understand that you are not bound to accept the lowest or any bid, you may receive.

Dated this Day of 2006

Signature

………………………………….In the capacity of Duly authorized to sign bid for and on behalf of

Witness

Address

Signature

(*) : Quoted amount should be filled in this bid form when it is being submittedas part of price bid i.e. being enclosed with Part – II of the bid.

Page 55: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

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SECTION-IX

PRICE SCHEDULE/SCHEDULE OF RATES (SOR)

Page 56: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

FORMAT-I

NAME OF BIDDER :

BID DOCUMENT NO. : 05/51/23JV/GAIL/059ITEM : ULTRASONIC FLOW METER WITH FLOW COMPUTERS(Contents of this Format are to be reproduced on Bidder’s Letter-Head while quoting. However, contents of those ‘Notes’ which are in the form of instructions/queries, are to be redrafted as affirmative replies and are to be reintroduced at the same designated Sl.Nos.)

Item Description Qty. Tag No. Country of Origin EstimatedNo. (Nos.) FOB Port of

Loading (Specify Port)

CFR Port of Entry Mumbai

CIF Port of Entry Mumbai

FOB Port of Loading

(Specify Port)(3x5)

CFR Mumbai (3x6)

CIF Mumbai (3x7)

ShippingWeight & Volume

of the Item

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)1.0 ULTRASONIC FLOWMETER WITH FLOW COMPUTER1.1 Design, fabrication, wiring, painting, nameplate

marking and inspection, testing, calibration, packingand shipment of the Ultrasonic Flow Meter and flowcomputer along with 19” rack complete with,barriers/isolators, terminal block duly mounted, wiredand fully assembled as per Data Sheets and TechnicalSpecifications enclosed including Mandatory,Commissioning Spares & Special Tools Tackles.

2 Sets FT-0002/ FY-0002 & FT-0003/ FY-0003

Item No.

Description Qty.(Nos.)

Remarks Unit Rate

1.2 Supervision Charges for a period of 4 days (Vendorshall quote per diem rate for the supervision ofinstallation, testing and commissioning includingtraveling, boarding, lodging taxes and duties, if any,etc.)

4 days - --

Note:1. Indian Agent’s Commission, if any, shall be payable in non-convertible Indian Rupees only. Bidder to indicate as a footnote in “Price Schedule” the

name and address of the Indian Agent and the Agency Commission as percentage of FOB Price included in the quoted prices. 3. Bidders shall ensure that the Port of Shipment as stipulated in Column-5 is an International Port of Exit.4. Inspection/Certification shall be done by GAIL/MECON for which no extra charges shall be payable. All personal/incidental expenses including boarding,

lodging, tickets and travel expenses, etc., of Inspectors shall be borne by the Purchaser.4. The quoted prices shall be inclusive of all testing charges as called for in the Material Requisition. Bidders to ensure that no test charges shall be

quoted extra/outside the unit rates. Test charges as applicable shall be included in the itemwise unit prices.5. The price schedule both in priced & unpriced versions shall clearly indicate ‘Not Quoted’ against those items which the Bidder has not quoted.6. Estimated Shipping Weight & Volume to be furnished separately for each item. Where more than one consignment is envisaged against any quoted

item/qty, the Bidder shall advise the estimated number of consignments with estimated shipping Wt./ Vol. of each such consignment.7. Complete typed matter/contents of the price schedule/price attachments including shipping Wt./Vol., shall be made available in the unpriced offer,

with prices blanked out.8. Price evaluation shall be done on item-wise basis i.e. for Item.

PRICE SCHEDULE FOR FOREIGN (NON-INDIAN) BIDDERS

Unit Price Total Price

Total Amount

d:\fateh\idpl_dholpur\tender rfq\ufm_fc\Price Schedule - Non-Indian -Indian - UFM_FC(059).xls Signature of Bidder Page 1 of 3

Page 57: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

FORMAT-2

NAME OF BIDDER :

BID DOCUMENT NO. : 05/51/23JV/GAIL/059ITEM : ULTRASONIC FLOW METER WITH FLOW COMPUTERS(Contents of this Format including ‘Notes’ are to be reproduced on Bidder’s Letter-Head while quoting. However, contents of those ‘Notes’ which are in the form of instructions/queries, are to be redrafted as affirmative replies and are to be reintroduced at the same designated Sl.Nos.)

Item No.

Description Qty.(Nos.)

Remarks Unit Price Ex-works including cost of

imported raw material/ components

& Project Rate of Customs Duty thereon,

pkg/ fwd, but excluding ED & ST on

finished goods

Per Unit Terminal

Excise Duty

Per Unit Sales

Tax/VAT

Per Unit Freight

upto Project Site by Road

Per Unit FOT Site

(4+5+6+7)

Total FOT Project

Site(3x8)

Total Ex-works(3x4)

CIF value of Imp.

Comp. Per Unit

Included in (4)

Total CIF value of

Imp. Comp.

Included(3x11)

Project Rate of

Customs Duty(CD), Surcharge,

CVD included In (4) **

Domestic Value addition (in percentage)

against the item if availing Price

Preference as per Bid Doc. Article-35

Section-2

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)1.0 ULTRASONIC FLOWMETER WITH FLOW COMPUTER1.1 Design, fabrication, wiring, painting, nameplate

marking and inspection, testing, calibration, packingand shipment of the Ultrasonic Flow Meter and flowcomputer along with 19” rack complete with,barriers/isolators, terminal block duly mounted, wiredand fully assembled as per Data Sheets and TechnicalSpecifications enclosed including Mandatory,Commissioning Spares & Special Tools Tackles.

2 Sets FT-0002/ FY-0002 & FT-0003/ FY-0003

Item No.

Description Qty.(Nos.)

Remarks Unit Rate

1.2 Supervision Charges for a period of 4 days (Vendorshall quote per diem rate for the supervision ofinstallation, testing and commissioning includingtraveling, boarding, lodging taxes and duties, if any,etc.)

4 days - ----

Please indicateExcise Duty @ ………………Sales Tax @ …………………………… Without `C' Form

LST @ ………………..VAT @ ……………….. Without any Form

Note:1. Firm CIF values of imported components and raw materials if any, must be mentioned in Column-11 & 12 in applicable foreign currency against each quoted item.

Description of goods and quantities to be imported against each item for the purpose of Essentiality Certificate, are to be furnished as a separate attachment to Price Schedule. Essentialising certificate shall not be issued by GAIL/ MECON.

2. Inspection/Certification shall be done by GAIL/MECON for which no extra charges shall be payable. All personal/incidental expenses including boarding, lodging, tickets and travel expenses, etc., of Inspectors shall be borne by the Purchaser.

3. The quoted prices shall be inclusive of all testing charges as called for in the Material Requisition. Bidders to ensure that no test charges shall be quoted extra/outside the unit rates. Test charges as applicable shall be included in the itemwise unit prices.

PRICE SCHEDULE FOR INDIAN BIDDERS

Total Amount

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Page 58: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

4. - The rate of Terminal Excise Duty and Sales Tax as applicable and considered in the offer shall be mentioned alongside the lumpsum amounts of ED & ST quoted in Columns-5 & 6.

- These rates of terminal ED & ST as stipulated in Offer/Price Schedule shall be considered as the prevailing present applicable rates for price comparison as well as for ordering. Any error of judgement on part of the Bidder in identifying the present applicable rates shall not be admitted as & in case of, statutory variations. Consequently, the present rates of ED & ST as quoted shall be considered as the maximum payable by Owner in the event when no statutory variations take place and any remainder/balance ED/ST if payable beyond that quoted shall be borne by the Bidder.

- However in the event of any statutory variations in the rate of ED & ST, if the quoted rates are found erroneous then the base rates for calculation of statutory variations for the purpose of reimbursement of ED & ST shall take into account either the rates actually prevalent on the date of offer or the erroneous rates whichever is beneficial to Owners. Consequently, any difference in ED & ST if it becomes payable to the tax authorities shall be borne by the Bidder.

5. Domestic Bidders shall quote firm road freight charges separately for each item considering that the complete consignments, are to be delivered to the designated site.

6. The Bidder is required to check the applicable duty rates at the time of bidding.7. Complete typed matter/contents of the price schedule/price attachments, shall be made available in the unpriced offer, with prices blanked out.

d:\fateh\idpl_dholpur\tender rfq\ufm_fc\Price Schedule - Non-Indian -Indian - UFM_FC(059) Signature of Bidder Page 2 of 2

Page 59: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

SECTION-X

DRAWINGS

Page 60: GAIL (India) Limited · PDF filegail (india) limited tender for ultrasonic flow meter with flow computers for ibrahimpur to dholpur power plant bid no. 05/51/23jv/gail/059 mecon limited

GAIL (India) Limited

TENDER FOR ULTRASONICFLOW METER WITH FLOW

COMPUTERS FOR IBRAHIMPURTO DHOLPUR POWER PLANT

Bid No. 05/51/23JV/GAIL/059 MECON LIMITED

D:\old data\FATEH\IDPL_Dholpur\Tender\UFM_FC\Volume-II of II - Ultrasonic Flow(059).doc

NIL


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