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Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank...

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Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution
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Page 1: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Gamajet Cleaning SystemsRotary Impingement Tank CleaningThe most effective and efficient tank cleaning solution

Page 2: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Why Clean? You Can’t Make Good Soup in a Dirty Pot!

• Quality Control• Prevent Cross-Contamination• Remove Build-Up or Sludge• Meet Standards and Requirements• Prepare Tank for Entry (Repairs)• Remove Hazardous Gases• Maintain the Equipment

Regardless of the reason, cleaning is a necessary component of every process.

Page 3: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

What is Cleaning?

• Cleaning• a : to make clean: as (1) : to rid of dirt, impurities, or

extraneous matter. (Merriam-Webster Dictionary)

• Primary Factors• Time• Temperature• Chemical Action• Mechanical Force

• Secondary Factors• Soil/Residue

• Type, Condition, Amount

• Surface Material• Accessability

Page 4: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Elements of Cleaning

• Efficiency ef·fic ien·cy – n.; skillfulness in avoiding wasted time and effort

• Effectiveness ef·fec tive·ness, adj.; producing or capable of producing a desired effect

Page 5: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Sinners Circle – Efficiency of Clean Understanding the relationship between time, temperature, chemical action and mechanical force. – Dr. Herbert Sinner (1959)

Page 6: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Sinners CircleManipulating the Cleaning Scenario

• Hot Water (Temperature)• Soap (Chemical Action)• Soaking over Night (Time)• Scrubbing (Mechanical Action)

Page 7: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Cleaning Pattern - Effectiveness of Clean • Cleaning Pattern

• Full Coverage Cleaning• Shadow Areas• Repeatable and Reliable

• Reliable• Malfunction• Human Error

Page 8: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Comparison of Tank Cleaning Processes

Dr. Herbert Sinner Primary Cleaning Factors•Time•Temperature•Chemical Action •Mechanical Force

Page 9: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Boiling Out

• The process of filling a tank or vessel with a concentrated chemical solution and then heating the tank to remove the toxins and residues.

• Cleaning Pattern: N/A• Level of Cleanliness: Poor to Fair• Operating Costs: High• Confined Space Entry: Probable• Mechanical Reliability: N/A

Page 10: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

SprayBalls (Static and Rotary)

• Static or rotating nozzles designed to create a “liquid sheet” that erodes away residue while cascading the walls of the tank interior.

• Cleaning Pattern: Poor• Level of Cleanliness: Fair• Operating Costs: High• Confined Space Entry: Probable• Mechanical Reliability: Poor

Spray ball technology was first introduced in the early 1950’s with the start of CIP cleaning.

Page 11: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Spray Balls (Static and Rotary)

STATIC ROTARY

Page 12: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Rotary Wetting

• A rotary wetting device typically consists of nozzles rotating on two planes, to create a fast moving full-coverage 360-degree “wetting” (minimal impact and dwelling) pattern.

• Cleaning Pattern: Good• Level of Cleanliness: Moderate• Operating Costs: Moderate• Confined Space Entry: Possible• Mechanical Reliability: Fair to Good

Page 13: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Manual Cleaning / Scrubbing

• The process of entering the tank and manually cleaning with a hose, pressure washer or scrubbing mechanism.

• Cleaning Pattern: N/A• Level of Cleanliness: Fair to Good

• (Monday Morning)-Human Error

• Operating Costs: High (Labor)• Confined Space Entry: 100% • Mechanical Reliability: N/A

Page 14: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Gamajet: Rotary Impingement Cleaning• A fluid-driven device that optimizes the

pressure and flow to create two high impact cleaning jets producing mechanical force, that scour the tank interior in a complete 360-degree pattern.

• Cleaning Pattern: Excellent• Level of Cleanliness: Excellent• Operating Costs: Low• Confined Space Entry: Rare• Mechanical Reliability: High

Page 15: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

What is IMPACT – Mechanical Force• Normal and Shear Force

• Theoretical Impact = 0.0526 x (GPM) x √(PSI)

• Influential Factors• Operating Conditions• Distance• Angle• Rotational Speed• Obstructions

Page 16: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Impact Video:

QuickTime™ and a decompressor

are needed to see this picture.

Page 17: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Validatable Pattern

• Indexing Impact• Full 360-Degree Coverage• Repeatable and Reliable • Cycle Time 4-25 Minutes (Dwell Time)

Page 18: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Effectiveness Video:

QuickTime™ and a decompressor

are needed to see this picture.

Page 19: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Effective Results (Before and After)• Most Cases Result in

• 80% Less Water• 85% Less Time• 90% Less

Chemicals• Elimination of

Confined Space Entry

• Every Gamajet Solution Results in 100% Effective Cleaning

Page 20: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Cleaning and Sustainability

Sustainability calls for policies and strategies that meet societies present needs without compromising the ability of future generations to meet their own needs. From a business perspective the goal of sustainability is to increase value while decreasing industries use of materials and reducing negative impacts on the environment. -Environmental Protection Agency

Sustainability goals can be achieved through CIP Optimization

• Less Energy Consumption

• Less Waste Water

• Less Chemicals

Page 21: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

DEC

REA

SE IN

CR

EA

SE

Benefits of Impingement Cleaning

• Resources• Water• Time • Chemicals• Energy

• Tank Downtime• Confined Space Entry

• Accuracy of Cleaning• Production• Bottom Line• Sustainability

Page 22: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Case Study – Food and Beverage85% Less Water/Chemicals91% Less Time71% Increased Production

Mason, OHTank Type: 12 Process & Storage TanksTank Residue: Burnt on SaucesCurrent Procedure: SprayBalls

• Tank Cleaning Downtime Per Year: 4,380 • Water Usage Per Year: 3,504,000 Gallons• Batch Time Start to Finish: 6 Hours (Includes Cleaning 3 Tanks)• Batches Per Year: 1,460

Solution: Gamajet Aseptic VI: 115 psi 15 gpm. Cleaning includes 2 minute pre-rinse, 5 minute re-circulated wash with caustic, final 2 minute rinse. Total Time: 9 Minutes (No Clogging)

• Tank Cleaning Downtime Per Year: 375• Water Usage Per Year: 525,420 Gallons• Batch Time Start to Finish: 3.5 Hours (Includes Cleaning 3 Tanks)• Batches Per Year: 2,502

Page 23: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Small Machines – Up to 5’ Range

Machine Mechanical Force @ Distance

Pressure (psi)

Flow (gpm)

Clearance Self Cleaning

Gamajet EZ-7

4lbs @ 5’ 50-1500 2-8 1.5”

Gamajet All-In-One (FLEX)

5lbs @ 5’ 100-1000 3.5-6 1.75”

Gamajet HD-BB

5lbs @ 5’ 100-1000 3.5.-6 1.75”

Gamajet Intrepid

3lbs @ 5’ 20-80 10-30 3.00” Yes

Page 24: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Mid Sized Machines – Up to 25’ Range

Machine Mechanical Force @ Distance

Pressure (psi)

Flow (gpm)

Clearance Self Cleaning

Gamajet Aseptic VI

10lbs @ 10’

10-700 5-40 2.8” Yes

Gamajet NanoJet

7lbs @ 10’ 20-300 5-30 1.87” Yes

Gamajet IX

15lbs @ 10’

50-1000 3-30 2.76” Yes

Gamajet V

20lbs @ 10’

50-1200 5-45 3”

Gamajet PowerFLEX

40lbs @ 10’

30-500 20-120 3.875” Yes

Gamajet Aseptic-1

10lbs @ 10’

20-80 20-70 5.75” Yes

Page 25: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Large Machines – Up to 200’ Range

Machine Mechanical Force @ Distance

Pressure (psi)

Flow (gpm)

Clearance Self Cleaning

Gamajet X

25lbs @ 25’

50-750 40-80 4”

Gamajet VIII

40lbs @ 25’

20-1000 25-130 4.75” Yes

Gamajet IV

85lbs @ 25’

20-700 30-320 6.7” Yes

Page 26: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Customers Served19 out of the Top 25 Food and Beverage: Anheuser-Busch InBev, ADM, Barcardi, Bunge, ConAgra, Cargill, California Dairies, Coca- Cola Company, Dairy Farmers of America, Danisco, Dean Foods, Frito-Lay, The Hershey Company, International Foods, Kellogg, Kraft, Land O'Lakes, Mars, Nutrasweet, PepsiCo, Proctor and Gamble, Superbrand, Tate & Lyle, Tropicana, Tyson, Welch's, Zook Molasses.9 out of the Top 10 Personal Care: Avon, Colgate-Palmolive Company, GlaxoSmithKline, Johnson & Johnson, Kao Corporation, Kimberly-Clark Corporation, LOreal, Neutrogena, Inc. Procter & Gamble Company. 9 out of the Top 10 Pharmaceutical: Abbott Laboratories, Amgen, Astellas, AstraZeneca, Bayer Schering, Boehringer-Ingelheim, Bristol-Myers Squibb, Eli Lilly & Co., GlaxoSmishKline, Johnson & Johnson, Merck & Co., Pfizer, Novartis, Roche, Sanofi-Avertis, Teva Pharm.4 out of the Top 5 Ethanol/Grain: Abengoa Biofuels, Absolute Energy, Archer Daniels Midland, Agri Systems, Arkalon Ethanol, Aventine Renewable Energy, Biofuel Energy Corp., Bunge, Bushmills Ethanol, Cargill, Celunol Louisiana, LLC., Central Indiana Ethanol, LLC, Corn LP, Didion Ethanol, Fagen Inc., Hawkeye Renewables, Iowa Ethanol, Kansas Ethanol, Prairie Horizon Agri Energy, Redfield Energy LLC, Siouxland Ethanol, Xethanol Biofuels.

9 out of the Top 10 Wine: Allied Domecq Wines, Bronco Wine Co., Cakebread Cellars, Chalone, Constellation Wines, Delicato Vineyards, Domaine Chandon, E. & J. Gallo, Franzia, Frog’s Leap, Gibson, Hess Collection, J. Lohr, Kendall-Jackson, Korbel & Bros., Stags Leap, Sutter Home, The Wine Group.Dairy: California Dairies, Dairy Farmers of America, Darlington Dairy Supply, Dietrich’s Milk Products, Kraft Foods, Land O’Lakes, Land O’Sun Dairy, Superbrand Dairies Inc., Velda Farms Dairies, West Agro.14 out of the Top 15 Pulp and Paper: Alberta Pacific Forest Industries, Blue Heron Paper Company, Celgar Pulp Co., Georgia-Pacific Corp., Georgia-Pacific Resins, Inc., International Paper Co., Kimberly Clark Corp., Louisiana-Pacific Corp., MacMillan Bloedel, Ltd., Mead Paper, Norske Canada, North Pacific Paper Corp., Procter & Gamble, Sonoco Products Co., Stablex Canada Inc., Stora Enso N.A., S.D. Warren, Wausau Paper Mills Co., Westvaco Kraft Division, Weyerhaeuser Canada, Ltd., Weyerhaeuser Paper Co., Willamette Industries, Inc. 4 out of the Top 5 Transportation: Bulkmatic, Calumet, CBSL, Dana Container, Dedicated TCS LLC, Foodliner, Philip, Tank Trailer Cleaning, Transport, White Tank & Truck Repair.

Page 27: Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank cleaning solution.

Thank you!


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