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Gas Cooled Fast Reactors: recent advances and prospects€¦ ·  · 2013-03-22Gas Cooled Fast...

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| PAGE 1 C. Poette, CEA, FR13 Conference, Paris, March 2013P. GUEDENEY CEA | 22 Novembre 2012 FR13 Conference, Paris, March 2013 | PAGE 1 CEA | 10 AVRIL 2012 Gas Cooled Fast Reactors: recent advances and prospects P. GUEDENEY CEA | 22 Novembre 2012 | PAGE 1 C. Poette a , P. Guedeney b , R. Stainsby c , K. Mikityuk d , S. Knol e a CEA, DEN, DER, F-13108 Saint-Paul lez Durance, CADARACHE, France. b CEA, DEN, DEC, F-13108 Saint-Paul lez Durance, CADARACHE, France. c AMEC Knutsford UK d PSI Villigen Switzerland e NRG Petten Netherlands
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Page 1: Gas Cooled Fast Reactors: recent advances and prospects€¦ ·  · 2013-03-22Gas Cooled Fast Reactors: recent advances and prospects ... He-Gas with a tertiary steam cycle ... Tertiary:

| PAGE 1

C. Poette, CEA, FR13 Conference, Paris,

March 2013P. GUEDENEY CEA | 22

Novembre 2012

FR13 Conference, Paris, March 2013

| PAGE 1 CEA | 10 AVRIL 2012

Gas Cooled Fast Reactors:

recent advances and prospects

P. GUEDENEY CEA | 22 Novembre 2012 | PAGE 1

C. Poettea, P. Guedeneyb, R. Stainsbyc, K. Mikityukd, S. Knole

aCEA, DEN, DER, F-13108 Saint-Paul lez Durance,

CADARACHE, France.

bCEA, DEN, DEC, F-13108 Saint-Paul lez Durance,

CADARACHE, France.

cAMEC Knutsford UK

dPSI Villigen Switzerland

eNRG Petten Netherlands

Page 2: Gas Cooled Fast Reactors: recent advances and prospects€¦ ·  · 2013-03-22Gas Cooled Fast Reactors: recent advances and prospects ... He-Gas with a tertiary steam cycle ... Tertiary:

| PAGE 2 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: contents

Contents

1) Introduction

2) GFR fuel element

3) Core design optimization

4) System Design

5) Safety Aspects

6) GFR R&D Program

7) Conclusion

Page 3: Gas Cooled Fast Reactors: recent advances and prospects€¦ ·  · 2013-03-22Gas Cooled Fast Reactors: recent advances and prospects ... He-Gas with a tertiary steam cycle ... Tertiary:

| PAGE 3 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Introduction

GFR : a longer term option allowing to combine Fast spectrum & Helium coolant benefits

Safety (Helium coolant) • No threshold effect due to phase change, no void reactivity effects,

no chemical reaction • Optical transparency: potential for In Service Inspection,

Temperature measurement capabilities

Competitiveness • High temperature potential for:

- High energy conversion efficiency (45-48%) - A broad range heat industrial applications (process heat, hydrogen, synthetic hydrocarbon fuel production)

Fuel management (fast spectrum) • Efficient use of natural resources: Pu generation • Potential for ultimate waste minimization: multi-recycling of all

actinides

H2O 150 bar

He-N2 65 bar He

70 bar

850°C

400°C

820°C 535°C

32°C 178°C 362°C

565°C

Electrical grid

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| PAGE 4 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Introduction

The GFR concept is: Very innovative: no demonstrator has ever been built

Challenging : high power densities of FRs and poor cooling capacities of gases

(The Helium coolant must be pressurized in normal operation to achieve

sensible in core gas velocities with reasonable pumping power)

Two major issues The design of a high temperature fuel element, able to retain integrity in case of loss of

forced cooling accident, to withstand high fast neutron fluxes, and offering good

neutronic performances,

Safety and decay heat removal in case of loss of helium pressure

Development roadmap the target commercial electricity generating reactor (~ 2400 MWth) and its fuel

a moderate power demonstrator, ALLEGRO (< 100 MWth) without electricity

generation as a necessary step towards an electricity generating prototype before

series production of commercial reactors : MOU signed by Hungary, Czech Republic,

Slovakia (2010) and Poland (2012)

Page 5: Gas Cooled Fast Reactors: recent advances and prospects€¦ ·  · 2013-03-22Gas Cooled Fast Reactors: recent advances and prospects ... He-Gas with a tertiary steam cycle ... Tertiary:

| PAGE 5 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Fuel element

A fuel based on high thermal conductivity and refractory materials:

(U, Pu)C & reinforced ceramic composite clad (SiC)

“Cold” operating clad/fuel temperature: 1000/1300°C (margins / accident; favourable

thermal-mechanical behaviour)

Boundary accidental clad T° (DBA, 4th cat.): 1600°C/< a few hours

(FP confinement function, 1st barrier)

Ultimate accidental clad T° (SA prevent.): 2000°C/ < some min?,

(no loss of geometry, to keep the core cooling capacity)

Fuel element concepts : honeycomb plate and pin type

Page 6: Gas Cooled Fast Reactors: recent advances and prospects€¦ ·  · 2013-03-22Gas Cooled Fast Reactors: recent advances and prospects ... He-Gas with a tertiary steam cycle ... Tertiary:

| PAGE 6 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Fuel element

Although the plate type concept is attractive, fabrication difficulties

appeared which lead to focus first on the more classical pin

concept a ceramic matrix composite cladding comprising a sandwich of SiC cladding and a thin

internal metallic liner to ensure the leak tightness of the pin,

a “buffer” , porous carbon structure placed between the pellet and the cladding

allowing higher heat exchanges and moderate clad/pellet mechanical interaction.

Page 7: Gas Cooled Fast Reactors: recent advances and prospects€¦ ·  · 2013-03-22Gas Cooled Fast Reactors: recent advances and prospects ... He-Gas with a tertiary steam cycle ... Tertiary:

| PAGE 7 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Core design optimization

Main core characteristics Closed sub-assemblies (hexagonal wrapper tube)

Pin lengths limited to 1.50m (transport, handling, fabrication considerations): the total

fissile length is made of 2 half pins

Power : 2400 MWth , power density : 100 MW/m3 (to limit the Pu inventory)

Self-sustainable core (zero breeding gain)

Low core pressure drop (favoring natural circulation capacities) ~ 1.45 bar

Pu enrichment 16.3% at equilibrium

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| PAGE 8 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Core design optimization

Current core design

optimization process

Numerous iterations

FARM : a new tool

Coupling the different domains

to optimize both core performances

and safety characteristics

Optimisation

0,0

1,0

2,0

3,0

4,0

5,0

MSPu cycle

Diamètre cœur

MRPu

TsursisPuissance de pompage

Pint max

Moyenne acc non-

protégé

Mathieu

Référence

Illustration of core performance parameters and safety indicators for the “Mathieu” core vs the reference core

Page 9: Gas Cooled Fast Reactors: recent advances and prospects€¦ ·  · 2013-03-22Gas Cooled Fast Reactors: recent advances and prospects ... He-Gas with a tertiary steam cycle ... Tertiary:

| PAGE 9 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: System design

Energy conversion and primary circuit arrangement Indirect combined cycle: He-Gas with a tertiary steam cycle Primary/secondary arrangement: 3 x 800 MWth (IHX-blower unit), gas turbo-

machineries (auxiliary alternators: 3 x 130 MWe)

Tertiary: 1 steam turbine (main alternator 730 MWe)

Prim. cross-duct blower and

motorization

prim. isolating valve 2nd pipes with

isolating valves

H2O 150 bar

He-N2 65 bar He

70 bar

850°C

400°C

820°C 535°C

32°C 178°C 362°C

565°C

Electrical grid

High efficiency (~ 45%) , compactness of the primary circuit, decoupling of

The Nuclear island from power conversion& heat applications

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| PAGE 10 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Safety aspects

Decay heat removal relying on gas circulation in the Primary circuit Using at first normal circuits operated in forced or natural circulation

Using dedicated DHR loops operated in forced or natural circulation

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| PAGE 11 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Safety aspects

Provisional conclusions

Encouraging potential of the reactor system (about 50 Initiating events + aggravating

events considered)

Design improvements are nevertheless recommended to cover some very

hypothetical situations like « loss of energy supply combined with failure of the primary

circuit reconfiguration »

RHP, blower (0.4-7 MPa)

axial mono stage,

Ptot < 500 KWe

Close containment

RHP, natural

convection capability

H1st + 2nd 20 m

RLP, blower (0.4-0.2MPa)

radial or axial technology

3 MWe

RHP, blower (0.4-7 MPa)

axial mono stage,

Ptot < 500 KWe

Close containment

RHP, natural

convection capability

H1st + 2nd 20 m

RLP, blower (0.4-0.2MPa)

radial or axial technology

3 MWe

Integration of primary

system and DHR

loops in the close

containment

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| PAGE 12 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Design improvements

Still various open innovative design options Reactor system design: Coupled cycle option (improved grace time in case of large LOCA,

less demanding in terms of backup pressure i.e potential suppression of the close

containment)

Principle scheme of the indirect coupled cycle: the primary circulator is

mechanically coupled to the secondary circuit turbo-machine

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| PAGE 13 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Design improvements

Still various open innovative design options DHR system design: the concept of autonomous Brayton cycle for DHR is promising;

it should be incorporated in the existing DHR architecture as an extra protection line in

the prevention of severe accidents.

Principle scheme of the autonomous DHR loop: the primary gas circulation

is ensured by a small turbo machine driven by the residual heat of the core

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| PAGE 14 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: R&D program

Large R&D needs for the future

Fuel and core materials

The use of a ceramic material implies to adapt a specific codes & standards

approach, connected to appropriate tests and modelling,

The SiC behavior in accidental situations must be fully characterized,

Beyond the cladding, it is necessary to find solutions for the encapsulation of

the pins, these studies being at a very early stage ,

A program of irradiation of components and of qualification of fuel elements is,

of course, also necessary.

Helium technology Development of individual components and systems (fuel handling, thermal core

instrumentation, compressors able to work in large pressure ranges, valves,

check-valves, compact gas/gas heat exchangers, gas quality management,

thermal barriers ) use of existing Helium loops

demonstration that these components and systems are able to work together

especially for the safety demonstration. This requires large helium loops which

need to be constructed at mid term.

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| PAGE 15 C. Poette, CEA, FR13 Conference, Paris, March 2013

Gas Cooled Fast Reactors: Conclusion

GFR : an attractive longer term option allowing to combine Fast spectrum & Helium coolant benefits

Innovative SiC fuel cladding solutions were found

A first design confirming the encouraging potential of the reactor system Design improvements are nevertheless recommended and interesting tracks have been identified (core & system design, DHR system)

The GFR requires large R&D needs to confirm its potential (fuel & core materials, specific Helium technology)

ALLEGRO prototype studies are the first step and are drawing the R&D priorities


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