GAS COOLING SOLUTIONS

RELIABLE AND RESPONSIVE TEMPERATURE CONTROL

Key Features:

• Low energy consumption• Low maintenance • Fast reaction to changing process conditions• Integrates into existing process controls•

FloMax® Nozzles*State of the art spray nozzles for gas cooling

• Maximizing nozzle perfomance: ° Small droplet size ° Maximum free passage ° High turn-down ratio operated with

compressed air

AutoJet® Solution• Closed-loop temperature control for constant

outlet temperature• System integrity check to detect clogged or

worn spray nozzles• Double components for failure backup• Optimized atomizing gas regulation

One project partner from feasibility studies (CFD) to commissioning

* Compressed air can be replaced with steam by using the SteamMax® nozzles.

Cooling Tower

Cooled Flue Gas

FilterSIMATIC HMI

STOP

Instrument air

Compressed air

Water

L1-PIS1

C1-PIS1

A1-PIS1

L4-PIS1L3-PT1

L0-LT1

L0-B1L4-FT1L6-PT1

A3-FT1A4-PT1 A2-B1LD-B1

0.00 bar

1.10 bara

4.00 bar

2.47bar 78.41 %

0.0 Am³/h

0.0 Nm³/h 0.0 %

0.0 %

0.0 l/min

SIMATIC HMI

STOP

Instrument air

Compressed air

Water

L1-PIS1

C1-PIS1

A1-PIS1

L4-PIS1L3-PT1

L0-LT1

L0-B1L4-FT1 L6-PT1

A3-FT1 A4-PT1A2-B1LD-B1

0.00 bar

1.10 bara

4.00 bar

2.47bar 78.41 %

0.0 Am³/h

0.0 Nm³/h 0.0 %

0.0 %

0.0 l/min

Injection Zone

Gas Cooling Unit

Customer Testimonial:

BENEFITS

Turnkey system

Reliable performance

Easy maintenance

IDEAL FOR

• Cement plants

• Power plants

• Waste incinerators

• Glass plants

• Steel plants

“We just performed our yearly maintenance of the kiln with the gascooling system being in operation since 6 months.We are really satisfied by the reliability and the continuous operation of the system and by the fact that besides routine inspection we didn‘t have to perform any maintenance.As far as I‘m concerned, I would like to thank Spraying Systems for their capability to adjust the concept of regulation and transitions according to our requests during the commissioning of the system. By consequence we have a tremendous quality and regulation response of the gascooling system.”

Project engineer at Lafarge-Holcim in Eclepens (Switzerland)

To maximize the performance of our FloMax® or SteamMax® nozzles and experience the benefits of completely automated operation, consider our turnkey solution. Our gas conditioning system includes a proprietary control system to continuously monitor and adjust the closed-loop system. Liquid and air or steam flow to the nozzles is based on data gathered from temperature sensors and ensures the highest level of reactivity and accuracy for the system.

The gascooling system is a well-proven and tested concept based on extensive experience in the field.

We offer a wide range of standard and customized systems. Contact your local Spraying Systems office for further details.

Bulletin Nr. 1.631-GB (06/2018) · © 2018 Spraying Systems Co. Subject to technical changes · Duplication and reproduction - even in part - is prohibited

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