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GAS LIFTGAS LIFTGAS LIFTGAS LIFT
EQUIPMENTEQUIPMENTEQUIPMENTEQUIPMENT
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
TechToolTechToolTechToolTechToolInternationalInternationalInternationalInternational
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WARRANTY
1. TechTool International warrants only that the merchandise, products, or parts thereof, sold or rented to customers,
shall be free from original defects in materials and workmanship for one year from date of shipment and not that
they will accomplish any particular results. There are no warranties, expressed or implied, of merchantability, fitness or
otherwise which extend beyond those stated in the immediately preceding sentence. Liability of TechTool International and
the sole remedy in any cause of action, (whether in contract, tort, breach of warrantee or otherwise) of any one
damaged under this warranty, is exclusively limited to replacement of, or at TechTools option, to the allowance of
credit, for defective equipment or parts, which may be returned within one year after date of shipment from
TechTool Internationals warehouse, provided that all transportation charges are prepaid to TechTool Internationalin Houston, Texas, and which upon examination shall disclose original defects to the satisfaction of TechTool
International,. This guarantee does not include payment of labor charges for replacement of parts, repairs, or any
other work done. In no event shall TechTool international be liable for special, incidental, indirect, punitive or
consequential damages of any kind.
2. Services rendered by TechTool International in connection with rental, sale or installation of its products, consist
only of technical advise as to inspection, operation, or use of such products. When any such services are rendered,
customer will retain full custody, control, and supervision of the work and or the well and the conduct of the
operation thereof, and a representative of the customer shall be present with full authority to direct operations.
3. Customer will indemnify and hold TechTool International harmless from any and all liability or claim of liability to
any person, firm, or corporation for damage to person or property arising out of, or in connection with the use of any
TechTool International products sold or rented hereunder, or the rendering of services hereunder, except for damage
caused solely by the willful negligence of TechTool International.
4. Products not sold to customer will remain the property of TechTool International, and are not to be repaired or
modified without the consent of TechTool International. If lost or damaged beyond ordinary wear and tear, such
products will be charged for as provided for by TechTool Internationals current pricing policy. TechTool
International upon ten days notice may repossess any equipment belonging to TechTool International in customers
possession.
5. If property belonging to TechTool International is lost in or out of the well, customer shall either recover such
equipment at its cost and return to TechTool International or at TechTool Internationals request pay TechTool
International therefore. If the equipment is recovered in satisfactory condition at a later date, the customer may
return it to TechTool International in accordance to TechTool Internationals returns and cancellation policy.
6. TechTool International assumes no responsibility relating to cost of removing any equipment that necessitates the
removal of the tubing.7. All of the preceding terms and conditions shall apply between TechTool International and any service company,
operator, or any parties, selling renting or using TechTool International products, parts or service.
8. Except for warranties specifically set forth herein, there shall be no express warranties or implied warranties. There
shall be no warranty of merchantability with respect to the goods sold hereunder. Furthermore TechTool
International makes no warranty that the goods sold or rented hereunder are fit for any particular purpose. In
addition, buyer in purchasing the goods sold hereunder expressly agrees that the liability of TechTool International,
if any, shall be limited to the replacement in accordance with section (1) hereof.
9. No agent, or representative of TechTool International has any authority to bind TechTool International to any
affirmation, representation or warranty concerning goods sold or rented, and unless an affirmation, representation or
warranty made by agent, employee or representative is specifically included within a written agreement, it shall not
be enforceable by the buyer or the renter.
10. The warranty herein is for the benefit of the initial purchaser only and no assignees, transferees, or third parties,
shall have any rights against TechTool International.
11 TechTool International reserves the right to modify and improve the design and method of construction of any of its
merchandise, without incurring any obligation to install such modification or improvement on merchandise
manufactured, sold, or rented, prior to or after the modification or improvement was instituted.
12 These general terms and conditions shall constitute a contract between customer and TechTool International. Such
contract shall be governed, construed, and enforced in accordance with the laws of the State of Texas in the United
States of America.
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GAS LIGAS LIGAS LIGAS LI
EQUIPMEEQUIPMENEQUIPMEEQUIPMEN
TechTool InternationalTechTool InternationalTechTool InternationalTechTool International
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
GAS LIFT: ECONOMICAL AND PROFITABLEGAS LIFT: ECONOMICAL AND PROFITABLEGAS LIFT: ECONOMICAL AND PROFITABLEGAS LIFT: ECONOMICAL AND PROFITABLE
Gas lift is typically one of the most effective and least expensive methods of artificial lift. Producers utiligas lift valves in the production tubing string as a means to control compressed gas into the produced flui
The injection gas pressure generated by a surface compressor or an adjoining gas well actuates the valve
Once the valve opens, the gas is allowed to enter the tubing and mix with the existing fluids. This mixin
of the gas with the fluid creates an aerating process. Which lightens the fluid and propels it to the surfac
This also reduces the bottom hole pressure at the reservoir sand face, increasing production rates.
The force that is used to open them in the well categorizes gas lift valves. There are two basic types
valves used in most applications. Injection pressure-operated valves use the injection gas pressure from th
surface, in the annulus, as the main opening force. Production pressure-operated valves, on the other han
use the production pressure in the tubing (actual downhole tubing pressure) at the valve depth, as the ma
opening force.
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GAS LIGAS LIGAS LIGAS LI
EQUIPMEEQUIPMENEQUIPMEEQUIPMEN
TechTool InternationalTechTool InternationalTechTool InternationalTechTool International
P.O. Box 451, Barker, TX 77413-045
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
STATESTATESTATESTATE----OFOFOFOF----THETHETHETHE----ART MACHINE TOOLS AND INSPECTION EQUIPMENTART MACHINE TOOLS AND INSPECTION EQUIPMENTART MACHINE TOOLS AND INSPECTION EQUIPMENTART MACHINE TOOLS AND INSPECTION EQUIPMENT
TO HANDLE CUSTOMER REQUIREMENTSTO HANDLE CUSTOMER REQUIREMENTSTO HANDLE CUSTOMER REQUIREMENTSTO HANDLE CUSTOMER REQUIREMENTS
Our factory has served the Oil and Gas Industry as a manufacturer of
quality Gas Lift Valves, Wireline Tools, and Accessories ever since.
Our philosophy is to produce
the highest quality product
possible, with a wide variety of
precision manufacturing, repair
and reconditioning services to
meet our customers demands.
A staff of highly trained
technicians produces the mostreliable products available in
the industry. Strict procedures
are followed to assure the end
user of the highest quality and most competent piece of equipme
available on the market today.
SUPERIOR QUALITY GAS LIFT AND WIRELINE EQUIPMENTSUPERIOR QUALITY GAS LIFT AND WIRELINE EQUIPMENTSUPERIOR QUALITY GAS LIFT AND WIRELINE EQUIPMENTSUPERIOR QUALITY GAS LIFT AND WIRELINE EQUIPMENT
FOR THE PETROLEUM INDUSTRYFOR THE PETROLEUM INDUSTRYFOR THE PETROLEUM INDUSTRYFOR THE PETROLEUM INDUSTRY
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GAS LIFTEQUIPMENT
TechTool Inter national
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
CONVENTIONAL GAS LIFT VALVES
Conventional gas lift valves include casing-pressure -operated and tubing-pressure-operated (fluid-
operated) types, in a full selection of sizes. Every valve is made from longwearing, stainless steels anddesigned to stand up to tough downhole environments. These valves can be made from AISI 300 series and
AISI 410 stainless, and R and K monel, steels.
Casing-pressure-operated gas lift valves have a bellows designed to prevent it from over extending.
Pressure in the annulus, between the tubing and the casing, controls valve opening and closing. When the
casing pressure exceeds the pressure charge in the valves dome, less the tubing effect, the valve opens. This
allows injection gas to enter the tubing. The valve closes again when the casing pressure drops below the
pressure in the dome.
Fluid-pressure-operated gas lift valves have fast, positive, spring closure. Fluid pressure in the tubing
string controls the opening and the closing of these valves. Tension in the spring determines the opening andclosing pressures, since there is no pressure charge in the dome. The bellows functions purely as a diaphragm
for tubing pressure to act on.
Pressure Operated Valves
O.D. Port Sizes
Type (Inches) Min. Max.
JM-20 1.500 1/8 1/2
JM-10 1.000 1/8 5/16
JM-50 0.625 3/32 13/64
Fluid (Tubing) Operated Valves
O.D. Port Sizes
Type (Inches) Min. Max.
JM-10F 1.000 1/8 1/4
Reverse-Flow Check Valves
Type O.D.(Inches)
JM-20-C 1.500
JM-C 1.000
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GAS LIEQUIPMEN
TechTool International
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
CONVENTIONAL GAS LIFT VALVES
J M-20 J M-10F J M-C
CHECK
J M-20-C
CHECKJ M-10
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GAS LIEQUIPMEN
TechTool International
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
WIRELINE RETRIEVABLE GAS LIFT VALVES
Like the conventional gas lift valves the wireline retrievable valves include casing-pressure-operate
tubing-pressure-operated (fluid-operated) types, and dummy valves in a full selection of sizes. Eacvalve has a large dome volume and Monel, multi-ply bellows. Bellows are silver soldered by an induction solderin
technique and all valves are factory tested before being shipped. Every valve is made from longwearing, stainle
steels and designed to stand up to tough downhole environments. These valves can be made from AISI 300 seri
and AISI 410 stainless, and R and K monel, steels.
The wireline-retrievable, gas lift valves have self-contained packing sets above and below the gas inlet ports t
enable the valves to seal in all compatible, side-pocket mandrels. Each valve has an integral check valve to preve
fluid flow between the tubing and the casing.
Casing-pressure-operated gas lift valves have a bellows designed to prevent it from over extendin
Pressure in the annulus, between the tubing and the casing, controls valve opening and closing. When the casinpressure exceeds the pressure charge in the valves dome, less the tubing effect, the valve opens. This allow
injection gas to enter the tubing. The valve closes again when the casing pressure drops below the pressure in th
dome.
Fluid-pressure-operated gas lift valves have fast, positive, spring closure. Fluid pressure in the tubing strin
controls the opening and the closing of these valves. Tension in the spring determines the opening and closin
pressures, since there is no pressure charge in the dome. The bellows functions purely as a diaphragm for tubin
pressure to act on.
Pressure Operated Valves
O.D. Port Sizes Available Type (Inches) Min. Max. Latches
JM-R20 1.500 1/8 1/2 JM-RA, JM-RK
JM-BK 1.000 1/8 5/16 JM-BK-2
JM-BK1 1.000 1/8 3/8 Integral
Fluid (Tubing) Operated Valves
O.D. Port Sizes Available
Type (Inches) Min. Max. Latches
JM-BK 1.000 1/8 1/4 JM-BK-2
JM-BK1-FR 1.00 1/8 1/4 Integral
Pilot Valves
O.D. Port Sizes Available
Type (Inches) Min. Max. Latches
TPK-1 1.000 1/8 1/4 Integral
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GAS LIEQUIPMEN
TechTool International
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
WIRELINE RETRIEVABLE GAS LIFT VALVES
JM-20R JM-BK1 JM-BK1-FR JM-BK JM-FR
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GAS LIEQUIPMEN
TechTool International
P.O. Box 451, Barker, TX 77413-0451, U
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
WIRELINE RETRIEVABLE GAS LIFT VALVE LATCHES
Retrievable valve latches make it easy to install and remove gas lift valves in side -pocket mandreusing conventional wireline methods. Wireline retrievable valves and accessories that dont have integra
latches are secured in side-pocket mandrels with retrievable latches. Very little force is required to operate the
latches. This keeps wireline time to a minimum. These latches can be made from AISI 300 series and AISI 41
stainless, and R and K monel, steels.
J M-RA
LATCH
J M-RK
LATCH
J M-BK-2
LATCH
JM-RA 1.500
JM-RK 1.500
JM-BK-2 1.000
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GAS LIGAS LIGAS LIGAS LI
EQUIPMEEQUIPMENEQUIPMEEQUIPMEN
TechTool InternationalTechTool InternationalTechTool InternationalTechTool International
P.O. Box 451, Barker, TX 77413-0451, US
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
QUALITY ASSURANCEQUALITY ASSURANCEQUALITY ASSURANCEQUALITY ASSURANCE
We welcome the opportunity to review quality requirements with our
customers and encourage customer review of the Manufacturing and
Quality Assurance facilities.
Our factory maintains a complete quality
assurance department with an emphasis
on meeting the criteria of industry Gas
Lift and Wireline Equipment
specifications. The entire manufacturing
process is guided by the Quality
Assurance Manual, which is used inconjunction with standard quality
procedures and engineering
specifications.
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GAS LIGAS LIGAS LIGAS LI
EQUIPMEEQUIPMENEQUIPMEEQUIPMEN
TechTool InternationalTechTool InternationalTechTool InternationalTechTool International
P.O. Box 451, Barker, TX 77413-0451, US
P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]
QUALITY ASSURANCE PROGRAM SUMMARYQUALITY ASSURANCE PROGRAM SUMMARYQUALITY ASSURANCE PROGRAM SUMMARYQUALITY ASSURANCE PROGRAM SUMMARY
Our factory manufacturers gas lift valves, orifice valves, check valves, dummy valves, latches and othmachined components in accordance with a controlled quality control manual with written engineerin
specifications and procedures.
The manual incorporates a combination of quality criteria spelled out in the following documents:
ANSI/ASQC Q92-1987 Quality Systems (Technical Equivalent to ISO 9002)
API-Q1 Quality Program Requirements
API 11V1 Specification for Design and Manufacturing of Gas Lift Valves, Dummies and Orifices
MIL-STD-105E Inspection Sampling Plan
MIL-STD-45662 Calibration System Requirements
MIL-Q-9858A Quality Program Requirements
Our factorys in-house, Quality Assurance Manual outlines requirements for the following:
Control of the Quality Manual
Revision Control
Instructions, Procedures, Specifications, and Drawings
Process Control
Procurement Control
Supplier Evaluation
Identification / Material Control
Traceability Procedures / Special Processes
Inspection / Testing
Calibration of Measuring and Test Equipment
Handling, Storing and Shipping
Acceptance Status
Non-Conformance
Audits
Corrective Action
Records
Training