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GASGUARD NOZZLE RANGE “SAFETY IN NUMBERS”
Transcript

GASGUARD NOZZLE RANGE“SAFETY IN NUMBERS”

For over 25 years GasGuard

nozzles have increased

the amount of safety and

comfort experienced on

forecourts around the world

whilst dispensing LPGas.

Continuous development of

the GasGuard range of LPGas

refueling nozzles has been a

key factor in maintaining a

position as a global market

leader in terms of safety,

performance and reliability.

The new GasGuard ‘GG’ range

demonstrates a lighter, more

robust construction with

many additional features,

allowing the nozzle to adapt

to many different markets

and satisfy each individual

customer requirements.

Nozzles in the GasGuard “GG1” series are suitable for the filling of light duty/

Autogas vehicles as well as mobile and stationary L.P.G. tanks. There are three

different nozzles in the UL Listed GG1 range, the GG1E, the GG1EH and the

GG1DN, which cater for differing customer needs. These nozzles supersede the

“GasGuard LG1” series of nozzles. With a lightweight & well balanced construction,

the nozzles are designed to give the user a more ergonomic and safer way to

refuel their Autogas vehicle or storage tank. The GG1 series design has also been

enhanced with significant improvements in operational performance and reduced

maintenance requirements, and like all GasGuard nozzles they are fully repairable.

GASGUARD NOZZLE RANGE“SAFETY IN NUMBERS”

THE ‘GG1’ ACME SERIES

STANDARD SPECIFICATIONS:

Connection: 1¾” ACME x 6 TPI form

Swivel Inlet thread: 15mm (½”) or 20mm (¾”) fNPT

Weight incl. swivel: 1.8kgs (4lbs)

Working pressure: 2450 KPa (350 psi)

Temperature range: -40 to +110 deg. C

Filtration: 300 mesh Strainer

Approval: UL Listed

» Cannot discharge LPGas to the atmosphere when not coupled and

lever is actuated.

» High strength aluminium alloy & stainless steel components

= long service without distortion.

» Nozzle will safely seal with filler valve, even if its sealing gasket

is missing.

» Used with reed switch nozzle boot systems.

» New guided extended ACME 1 ¾” thread to minimize

cross-threading and unsafe connection.

» Latching option (not UL approved).

GASGUARD NOZZLE RANGE 3

For refueling of light duty/Autogas vehicles and storage tanks. Uses a new “hybrid” single nose piece.

» Flow Rate: 60L/min

» Release Volume: 1.7cm³

» Lower lever pressure than GG1ES

For refueling of light duty/Autogas vehicles and storage tanks. Uses single nose piece.

» Flow Rate: 63L/min

» Release Volume: 1.9cm³

» Low lever pressure

GG1EHS Nozzle

GG1ES

GG1DNS Nozzle

For refueling of light duty/Autogas vehicles and storage tanks by untrained personnel. Designed for use by the general public as it incorporates a patented Dual Nose which significantly reduces the amount of user error.

For refueling of light duty/Autogas vehicles. Uses a patented 2 piece nose piece.

» Flow Rate: 60L/min

» Release Volume: 1.7cm³

» Lower lever pressure than GG1ES

Nozzles in the GasGuard “GG20” series are designed to reach into, and connect

to, deep-seated filler valves, as associated with forklift truck cylinders and RV filler

valves in similarly difficult locations. This is possible due to the extended connector

on the outlet of the nozzle which allows customers to connect to fill points with a

more difficult access point. There are three different nozzles in the UL listed GG20

range, the GG20, the GG20H and the GG20DN, which cater for differing customer

needs. With a 35mm longer connector the nozzles are engineered with the same

function as their shorter GG1E, GG1EH and GG1DN counterparts. The GG20 series

design carries the same improvements in operational performance and reduced

maintenance requirements as the GG1 series, and like all GasGuard nozzles they are

fully repairable.

THE ‘GG20’ ACME SERIES

STANDARD SPECIFICATIONS:

Connection: 1¾” ACME x 6 TPI form

Swivel Inlet thread: 15mm (½”) or 20mm (¾”) fNPT

Weight incl. swivel: 20kgs (4.4lbs)

Working pressure: 2450 KPa (350 psi)

Temperature range: -40 to +110 deg. C

Filtration: 300 mesh Strainer

Approval: UL Listed

» Cannot discharge LPGas to the atmosphere when not coupled

and lever is actuated.

» High strength aluminium alloy & stainless steel components

= long service without distortion.

» Nozzle will safely seal with filler valve, even if its sealing gasket

is missing.

» Used with reed switch nozzle boot systems.

» New guided extended ACME 1 ¾” thread to minimize

cross-threading and unsafe connection.

» Fully repairable.

Guided thread extensionminimises cross-threading

Magnet activates reed switch in dispenser

Smooth rotating 360˚ swivel as standard

Optional latch assembly

GASGUARD NOZZLE RANGE 5

For refueling of industrial light duty/Autogas vehicles and storage tanks. New single “hybrid” nose piece.

» Flow Rate: 60L/min

» Release Volume: 1.7cm³

» Lower lever pressure than GG20S

» Same as GG1EHS, but with 35mm longer

GG20HS Nozzle

GG20S nozzle

GG20NS Nozzle

For refueling of industrial light duty/Autogas vehicles and storage tanksby untrained personnel. Designed for use by the general public as it incorporates a patented Dual Nose which significantly reduces the amount of user error.

For refueling of light duty/Autogas vehicles. Uses a patented 2 piece nose piece.

» Flow Rate: 60L/min

» Release Volume: 1.7cm³» Lower lever pressure than GG1ES

» Same as GG1DNS, but with 35mm longer reach

For refueling of industrial light duty/Autogas vehicles and storage tanks. Single nose piece.

» Flow Rate: 63L/min

» Release Volume: 1.9cm³

» Low lever pressure

» Same as GG1ES, but with 35mm longer reach

The GG30 Series GasGuard nozzle is suitable for the filling of light duty/Autogas vehicles as well as mobile and stationary L.P.G.

tanks which are fitted with the ‘Bayonet’ fill adapter (conforming to EN12806 – 2003). The Bayonet fill adaptor is mostly used in the

United Kingdom and the Netherlands; it is also seen in industrial applications in South America.

The GG30 Series GasGuard nozzle adds improved features to its predecessor, the LG30 Series nozzle. The GG30 has significant

improvements over the LG30 nozzle, including improved ergonomics, lighter weight, improved flow rates, lighter Lever pressure,

along with a significantly reduced release volume, known as ‘product loss’ to atmosphere on disconnection.

THE ‘GG30’ BAYONET SERIES

STANDARD SPECIFICATIONS:

Connection: Bayonet (conforming to EN12806 – 2003)

Swivel Inlet thread: 15mm (½”) or 20mm (¾”) fNPT

Weight incl. swivel: 1.9kgs (4.2lbs)

Working pressure: 2450 KPa (350 psi)

Temperature range: -40 to +110 deg. C

Filtration: 300 mesh Strainer

» Cannot discharge LPGas to the atmosphere

when not coupled and lever is actuated.

» High strength aluminium alloy & stainless steel

components = long service without distortion.

» Dual seal system, will seal even if one nose seal

has been damaged.

» Used with reed switch nozzle boot systems.

» New 4-slot insert for easy nozzle connection.

» Fully repairable.

GG30S Nozzle

For refueling of industrial light duty/Autogas vehicles and storage tanks. Dual nose piece. Double seal to fill point.

» Flow Rate: 60L/min

» Release Volume (nozzle): 2.2cm³

» Release Volume (adaptor): 11.5 cm

» Low lever pressure

GASGUARD NOZZLE RANGE 7

Nose assembly – (Standard for GG30 nozzle)

» Front of Tail piece; Extends forward to take up Dead Space Volume in the bayonet fill point adaptor. Reduces the released gas upon valve closure by 23%. Improved gas release method.

» New lip seal; Reduces the push on and pull off force experienced by the customer when connecting and disconnecting the nozzle. Nozzle is easier to use. Maintains a safe and secure seal.

Bayonet Connector Insert – (Standard for GG30)

» New 4-slot design makes it easier for customers to connect the nozzle to the vehicle fill point.

» Rotation is kept to a minimum to reduce confusion. Only 22-44 degrees of rotation is needed to connect and disconnect nozzle safely.

» Reduces confusion/ chance of unscrewing fill point adaptors.

Red anodized Lever Latch – (Standard for GG30)

» To reduce the chance of misusing the nozzle. GG30 nozzles now have a red anodized lever latch and instruction stickers to assist first time users of correct operation.

Stickers – (Standard for GG30)

» Stickers have been placed on the splashguard (if fitted), connector nut and lever to assist users in operating the nozzle. Customers are given every opportunity to correctly use the nozzle.

Magnet in Nozzle Body – (Optional)

» All GasGuard nozzles now come with an optional Magnet Assembly for dispensers using reed switches for pump activation and deactivation.

Splashguard – (Optional)

» A splashguard has been introduced (required by some customers in the UK market). Protects the customer’s hands against any gas release after nozzle valve has shut down.

Nozzle Boot (Holster)

» We now have a nozzle boot which houses all Autogas GasGuard nozzles (including splashguards) part no. NB-GG and a variation which houses all ZVG1 & 2 nozzles, part no. NB-ZVG.

The following modifications can now be seen on the GG30 nozzle

Splashguard

4-slot quick connector

Highlighted latch

New nozzle boot

The GasGuard GG10 Series nozzle has been designed to fit to hose reels for dispensing bulk LPGas to small / medium tank and

industrial storage facilities. The nozzle is robust and exhibits a high level of operator safety. With the GG10 it is impossible to open the

valve and release gas into the atmosphere if the nozzle is not connected to a certified 1 ¾’’ ACME fill point. The technology within the

GG10 removes the possibility of serious injury or the misuse of LPG during the transport and handling phases of refueling.

THE ‘GG10’ HIGH FLOW ACME SERIES

STANDARD SPECIFICATIONS:

Connection: 1¾” ACME x 6 TPI form

Swivel Inlet thread: 25mm (1”) or 32mm (1 ¼”) fNPT

Weight incl. swivel: 3.1kg (6.6lbs)

Working pressure: 2450 KPa (350 psi)

Temperature range: -40 to +110 deg. C

Approval: UL Listed

» Light weight and robust design

» Stainless Steel used throughout, increasing the

lifetime of the nozzle

» Integrated 360° rotating swivel as standard

» Anodised aluminium parts for protection against

salt and dirt contamination

» Completely repairable

» Nozzle will safely seal with filler valve, even if its

sealing gasket is missing.

» Long reach to access deeply recessed fill point

GG10 Nozzle

For refueling bulk LPGas, small / medium tank and industrial storage facilities. Single nose piece.

» Flow Rate: 380L/min

» Release Volume (nozzle): 11cm³

» Will not open to valve if lever if activated in an uncoupled situation

» Only opens when connected to an

GASGUARD NOZZLE RANGE 9

Strainer

» Prohibits foreign matter from passing through the valving system of the nozzle and into the vehicle or tank. Mesh size: 600um (30Mesh) with mesh thickness of 265um.

Dust Cap (optional)

» Protects the nozzle and internal components from the ingress of dirt. Especially useful for open systems where nozzle sits in a holster and is exposed to airborne dirt and grime from the road.

316 Stainless Steel parts

» All steel components have been manufactured from 316 stainless steel for a more enduring performance and resistance against the elements. The nozzle is now more robust and less prone to physical damage obtained during normal operation.

The following new features are now available in the GG10 nozzle

45° dual-axis Swivel

» Allows the driver more flexibility when connecting the nozzle with hard to reach fill points, such as underground tanks or overhead fill points. The dual plane swivel reduces the moment load on the nozzle/fill point. The hose also follows path of least resistance and minimizes the strain and kinking force on the hose after the hose tail.

The GasGuard GG11 Safety Back-Check Valve can

be used in conjunction with the GG10 Nozzle to

contain leaks at a storage tank fill point, allowing

the driver to move to next fill point without delay.

The safety feature of the GG10 is maintained even

with GG11 attached and the nozzle valve will

remain closed even when the lever is actuated in

an uncoupled position.

The GG11 series has a unique feature allowing the

nozzle to safely seal to the fill point even when

the operator has not completely tightened the

nozzle and GG11 Safety Back-Check Valve to the

fill point i.e. the GG10 and GG11 system will seal if

they are backed off up to ¾ of a turn!

THE ‘GG11’ SAFETY BACK-CHECK VALVE

STANDARD SPECIFICATIONS:

Connection: 1¾” ACME x 6 TPI form

Weight incl. swivel: 0.45kg (1.0lbs)

Working pressure: 2450 KPa (350 psi)

Temperature range: -40 to +110 deg. C

Approval: UL Listed

Length: 65mm

GG11 Safety Back-Check Valve

For containment of leaking fill points during and after each delivery. Gas released by unscrewing GG10 + GG11 >1 turn. Gas released through female thread.

» Dual spool safety feature to positively seal to fill point even when unit is unwound ¾ of a turn.

» Minimal pressure drop.

» Valve will only open when connected to a 1 ¾” ACME fill point.

» Release Volume (nozzle): 23cm³

» Release time: ca. 10s.

GASGUARD NOZZLE RANGE 11

The GasGuard GG11R Safety Back-Check Valve can be used in conjunction with the GG10 Nozzle to contain leaks at a storage tank fill

point. The purpose of the GG11R is the same as the GG11, however the GG11R uses an external screw to discharge the release volume

in the GG10 nozzle and GG11R Safety Back-Check Valve. This is done by the operator with a gloved hand after each fill.

The safety feature of the GG10 is maintained even with GG11R attached. The nozzle valve will remain closed even when the lever is

actuated in an uncoupled position.

THE ‘GG11r’ SAFETY BACK-CHECK VALVE

STANDARD SPECIFICATIONS:

Connection: 1¾” ACME x 6 TPI form

Weight incl. swivel: 0.45kg (1.0lbs)

Working pressure: 2450 KPa (350 psi)

Temperature range: -40 to +110 deg. C

Approval: UL Listed

Length: 65mm

STANDARD SPECIFICATIONS:

Connection: 1¾” ACME x 6 TPI form

Weight incl. swivel: 0.45kg (1.0lbs)

Working pressure: 2450 KPa (350 psi)

Temperature range: -40 to +110 deg. C

Approval: UL Listed

Length: 65mm

GG11R Safety Back-Check Valve

For containment of leaking fill points during and after each delivery. Gas released by unscrewing GG10 + GG11 >1 turn. Gas released through external screw.

» Dual spool safety feature to positively seal to fill point even when unit is unwound ¾ of a turn.

» Minimal pressure drop.

» Valve will only open when connected to a 1 ¾” ACME fill point.

» Release Volume (nozzle): 23cm³

» Release time: ca. 10s.

L.G. Equipment Pty. Ltd

A division of ELAFLEX HIBY Tanktechnik GmbH & Co.

Unit 29/58 Box Road, Taren Point, NSW, 2229 AUSTRALIA

Tel: +61 2 9525 0945 • Fax: +61 2 9525 0459

Email: [email protected]

www.gasguard.com.au

ARK19 Mod. 2» Safety Break

Coupling

Autogas LPG 16S Hose» Low permeation

» Low extractables

» Extremely flexible

NB-GG» Nozzle boot

(holster)

» For GasGuard

Nozzle range

GG1DNSL» Autogas refuelling nozzle


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