GB E414e BLTING TLS · 2018-12-25 · Bolting Solutions – Product Range Overview controlled...

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BOLTING TOOLS

GB

www.enerpac.com

EnerpacBoltingTools

Enerpac's BoltingSolutionscaterstothecompleteboltingwork-flow,ensuringjointintegrityinavarietyofapplicationsthroughoutindustry:

JointAssembly

From simple pipe alignment to complex joint positioning of large structural assemblies, our comprehensive line of joint assembly products range from hydraulic and mechanical alignment tools to PLC-controlled multi-point synchronous positioning systems.

ControlledTightening

Enerpac offers a variety of controlled tightening options to best meet the requirements of your application. From mechanical torque multipliers to hydraulic, pneumatic and electric driven square drive wrenches, and from low profile hexagon torque wrenches to inter-connectable bolt tensioning tools; we offer the products you need for accurate and simultaneous tightening of multiple bolts.

JointSeparation

Enerpac also provides hydraulic nut splitters and a variety of mechanical and hydraulic spreading tools for joint separation during inspection, maintenance and decommissioning operations. High quality bolting solutions from the brand you can trust. See how Enerpac can make your bolting work-flow more accurate, safer and efficient.

BoltingIntegritySoftware

Visit www.enerpac.com to access our free on-line bolting software application

and obtain information on tool selection, bolt load calculations and tool pressure settings. A combined application data sheet and joint completion report is also available.

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IntroductIon and capabIlItIesBolting Solutions – Product Range Overview

controlled tIghtenIng and loosenIngtorque tools •ManualTorqueWrenchMultipliers •HydraulicSquareDriveWrenchesandAccessories,Steel •Heavy-DutyImpactSockets •HydraulicHexagonWrenchesandAccessories,Steel •UltraSlimBi-HexagonalSteppedWidthCassettes •RollerCassetteTorqueWrench,Bi-Hexagonal •HydraulicSquareDriveWrenches,Aluminium •HydraulicHexagonCassetteWrenches,Aluminium •PneumaticTorqueWrenches •ElectricTorqueWrenchestorque Wrench pumps •SelectionMatrixPumps-Wrenches-Hoses •PortableElectricTorqueWrenchPump,universalmotor •ElectricTorqueWrenchPumps,universalmotor •ElectricTorqueWrenchPumps,inductionmotor •ElectricTorqueWrenchPumps,inductionmotor •CompactPneumaticTorqueWrenchPumps •AirDrivenTorqueWrenchPumpstensioning tools & pumps •HydraulicBoltTensioners •ElectricPumps,universalmotor •PortableHandPump,HosesandCouplers •AirPump

JoInt assembly and posItIonIngPowerBox-PortableToolSetsCylinder-PumpSetsFlangeAlignmentTools

JoInt separatIonHydraulicNutCutters,singleanddualblademodelsHydraulicNutSplittersHydraulicFlangeSpreadersParallelWedgeSpreadersHydraulicWedgieandSpreadCylindersMechanicalFlangeFaceTool"QuickFace"

yelloW pages, technIcal InformatIonBoltingSolutionandApplicationWorksheetSafetyInstructionsBoltingTheoryTorqueTighteningTensioningHexagonNutandBoltSizes,KeytoMeasurementPressureversusTorqueSandW-SeriesTorqueWrenches

ToolTypeandFunctions Series Page

BoltingToolsOverview

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1012222426303436

40414246485052

56585960

616264

656668697071

73747678808284

www.enerpac.com2

Misalignedjoints

Joints must be pulled together and correctly aligned prior to tightening. Current methods of manipulation tend to be dangerous and involve a high degree of manual lifting using slings, hooks and lifting gear. These methods can damage joint components, are time consuming in setup and disassembly, operational time and the amount of manpower required.

Solution: FlangeAlignmentTools

The Enerpac ATM-Series Flange Alignment Tools are developed to rectify twist and rotational misalignment without additional stress in pipelines. Hydraulic cylinders, jacks and lifting wedges can also be used to assist in positioning and aligning.

IndustrialApplications

Controlled tightening of multiple sized fasteners for industrial applications.

Solution: HydraulicTorqueWrenches

Enerpac hydraulic torque wrenches are professional tools for industrial applications. Truly versatile tools which utilize standard Impact Sockets, optional direct Allen-Key Drives or interchangeable hexagon cassettes to provide controlled tightening of multiple sized fasteners per tool. Optional accessories further extend the application range of these products.

GeneralApplications

Applications that require controlled bolting, feature a high volume of fastenings.

Solution:PneumaticandElectricTorqueWrenches

Enerpac PTW-Series pneumatic torque wrenches are fast, easy to use and highly accurate. Enerpac ETW-Series electric torque wrenches are particularly well suited for complex jobs, which demand precision and traceability.

Controlledtighteningwhenexternalpowerisunavailable

Applications are often located where external power sources to drive air or electric powered tools are unavailable but controlled bolting is required, typically at values higher than an operator can generate using manual wrenches.

Solution: ManualTorqueMultipliers

Enerpac E-Series manual torque multipliers offer a range of output torques from manual inputs that can easily be achieved by an operator, providing accurate, efficient torque multiplication for make-up or break-out of joint fasteners.

Bolting Solutions

atm-series, flange alignment tools

e-series, manual torque multipliers

s and W-series, torque Wrenches

ptW and etW-series, torque Wrenches

3

ControlledBolting

Increasing Health and Safety, Environmental and Productivity requirements demand even and parallel joint closure to ensure a sound assembly, especially on pressure containing vessels. This often requires the simultaneous tightening of multiple fasteners.

Solution: HydraulicBoltTensioners

Enerpac GT-Series Bolt Tensioners can achieve accurate preload in single or multiple fastener applications simultaneously, without inducing rotational twist or contending with the uncertainties of friction and lubrication.

PumpsandAccessories

A wide range of pumps and accessories are available including: manual, air and electrically operated pump units, hoses, gauges, manifolds and fittings.

FrozenorCorrodedNuts

Often nuts are difficult to remove, while loosening using tightening tools is possible, it generally requires larger equipment and is time consuming. The use of cutting torches or hammers and chisels can cause damage to the joint components, requires significantly longer setup and operational time, and can present a potential safety risk.

Solution: HydraulicNutCutters

Nut splitting with the NC and NS-Series Hydraulic Nut Cutters is the safest method. It takes less time and avoids costly damage to joint components. The head design fitted with heavy-duty chisels permits the splitting of nuts on a wide variety of applications. With the two blades models nuts are split from two side in one action.

JointSeparation

Separation of stubborn joints for inspection and maintenance, particularly those fitted with ring grooves or those with external forces acting on them are often difficult to separate. The use of hammers and wedges, chain blocks and lever bars can damage joint components and present a potential safety risk.

Solution: ParallelWedgeSpreaders

The FSH, FSM-Series parallel wedge spreaders offer controlled separation without bending or risk of slipping from the joint. The FS-Series spreaders are ideally suited to flanged joint applications.

gt-series, bolt tensioners

pumps and accessories

nc and ns-series, nut cutters

fsh, fsm-series, Wedge spreaders

Bolting Solutions

www.enerpac.com4

▼

E-Series,ManualTorqueMultipliers

• High-efficiencyplanetarygearsetsachievehighoutputtorquefromlowinputtorque

• Mostmodelsoperatorprotectedbyanti-backlashdevice

• Multiplieroutputaccuracy±5%ofinputtorque

• Reversible,tightenorloosenbolts

• Reactionbarorreactionplatetype

• Angle-of-turnprotractorstandardonE300models

• Reactionplatemodelsofferincreasedversatilitywithreactionpointlocations

• E300andE400seriesreplaceablesheardrivesprovideoverloadprotectionofinternalpowertrain(onereplacementsheardriveisincluded).

Accurate,EfficientTorqueMultiplicationWhenaccuratemake-uporbreak-outofstubbornfastenersrequireshightorque

Shown from left to right: E291,E393,E494

TypicalTorqueMultiplierApplications

• Locomotives• Power plants• Pulp and paper mills • Refineries• Chemical plants• Mining and construction• Off-road equipment• Shipyards• Cranes.

ModelNumber

TorqueMultiplierType

Reaction Bar

Multiplier

OutputTorqueCapacity

(Nm) (Ft.lbs)

Reaction Plate

Multiplier

▼ SElECTIONCHART

HeavyDutySockets

Use only Heavy Duty Impact Sockets for power driven torquing equipment, according to ISO2725 and ISO1174; DIN3129 and

DIN3121 or ASME-B107.2/1995.

Page:

10151355162529804340298043406780

10.845

75010001200220032002200320050008000

E290PLUSE291E391E392E393E492E493E494E495

10

5

ManualTorqueMultipliers

ESeries

Maximum Output Torque:

1015-10.845NmTorque Ratio:

3:1-52:1

▲ Angle-of-TurnProtractor E391, E392 and E393 models include

an angle-of-turn protractor (scale) to tighten fasteners using a “torque turn” method. Allows accurate measuring of a specific number of degrees of rotation.

◀ ShearableSquareDrive Provides overload protection on E300- and

E400-series multiplier’s power train by shearing at 103-110% of rated capacity. Internal shear pin prevents tool from falling off bolt.

◀ Selector Pawl

Models with anti-backlash protection have directional selector pawls. Set the pawl for clockwise or counter-clockwise rotation.

ManualTorqueMultipliers

Enerpac manual torque multipliers provide efficient torque multiplication in wide

clearance applications and when external power sources are not available.

Manual torque multipliers are used in most industrial, construction, and equipment maintenance applications. Hydraulic torque wrenches are better suited for tight tolerance, flange and repetitious bolting applications.

UseReactionBarModels:

• where space is limited• where multiple reaction points

are available• when portability is desirable.

UseReactionPlateModels:• above 3.200 Nm output torque• on flanges and applications where

neighboring bolt or nut is available to react against

• when extreme reaction forces are generated.

ReactionBarType 1)

CAUTION!

Never use impact type air tools for power driving torque multipliers. Torque multiplier

drive train damage will occur.

Multiplier Output Ratio Accuracy:

±5%

InputTorque

(Nm)

TorqueRatio

InputFemaleSquareDrive

S1 (inch)

OverloadProtection

Anti-Backlash

Dimensions (mm)

(kg)

ModelNumber

ReactionPlateType 1)

1) E200 and E400-series do not have an Angle-of-Turn Protractor (scale).User must verify manual torque wrench accuracy prior to use to ensure accurate final output torque.

HydraulicTorqueWrenches

Enerpac offers a complete range of square drive and hexagon cassette torque wrenches.

OutputMaleSquareDrive

ReplaceableShearDriveModelNo.

NoNoYesYesYesYesYesYesYes

NoNoNoYesYesYesYesYesYes

(Ft.lbs)S2

(inch)

Page:

338451271220235220235256209

250333200162173162173189154

3 : 13 : 16 : 1

13,6 : 118,5 : 113,6 : 118,5 : 126,5 : 152 : 1

½

½

½

½

½

½

½

½

½

¾

¾

¾

1

1

1

1

1½

1½

7171

100103103124124143148

8484

102146165140163222293

218442498498498356356378387

–––––

140140178178

–––––

1241248989

–––––

32324148

1,82,54,16,98,37,88,9

15,422,8

––E391SDKE392SDKE393SDKE392SDKE393SDKE494SDKE495SDK

L1 L2 RLD H

E290PLUSE291E391E392E393E492E493E494E495

1

www.enerpac.com6

▼ Shown: S3000X

SettingNewStandardsinSafety,SimplicityandPerformance

safety and performance• Compact,high-strengthuni-bodyconstructionprovidesasmalloperatingradiuswithoutsacrificingendurance

• 35°rotationangleandrapidreturnstrokeforfastoperation• Toughmanifolddesignwithaddedsafetyfeatureforenhancedoperatorsafety

simplicity• 360°click-onreactionarmwithquickreleaseleverprovideseasierhandling,evenwithgloveson

• Includesrobusthandlewhichmountsonbothsidesoftoolforextramaneuverability

• Pushbuttonsquaredrivereleaseforquicklyreversingthesquaredrivefortighteningorloosening

Versatility• AvailablewithoptionalenhancedtiltandswivelTSP300manifoldforhorizontalandverticalmaneuverability,withgreaterdurability1)

accuracy• Constanttorqueoutputprovidesaccuracyof±3%acrossfullstroke• OptionalAngle-of-TurnIndicatorprovidesmeasurementofrotation.

CompatibleS-Series(X-Edition)wrenches

2) SWH10EA is an eyebolt handle.

ModelNr.Angledpositioning handles(standard)

ModelNr.Straightpositioninghandles(optional)

1) TSP300 is designed for X-Edition tools only, and is not compatible with standard edition tools. For replacement components for existing tools, refer to repair sheet on www.enerpac.com

SquareDriveHydraulicTorqueWrenches

TwoHandleStyles

Robust angled positioning handle comes standard with every S-Series (X-Edition) tool. Straight positioning handles are available

as accessories.

ATEXdeclared.Calibrationcertificate included.

All X-edition tools are CE - ATEX declared and are shipped complete with a calibration certificate.

TSP-ProSeriesSwivel

The optional tilt and swivel manifold with robust interlocking design provides 360° X-axis rotation and 160° Y-axis rotation.

HowtoOrder1)

Factory fitted to S-Series (X-Edition) wrenches: Insert a "P" prior to the "X" in the tool model number, example: S1500PX.

Order as an accessory using the model number: TSP300, which can be fitted to existing S-Series (X-Edition) wrenches. Includes male and female couplers.

Page:

S1500X, S3000XS6000X, S11000XS25000X

SWH6ASWH10A

SWH6SSWH10S

SWH10EA2)

9

7

▼ The rigid steel design of the S-Series torque wrenches provides durability, reliability and safety.

① Drive Unit② Angeled Positioning Handle ③ Straight Positioning Handle④ Pro Series Swivel⑤ Reaction Tube Extension

⑥ Standard Reaction Arm⑦ Allen Drive⑧ Square Drive⑨ Short Reaction Arm⑩ Extended Reaction Arm

SelecttheRightTorque

Choose your Enerpac Torque Wrench using the untightening rule of thumb:

Loosening torque equals about 250% of tightening torque.

X-Edition,SquareDriveTorqueWrenches

SSeriesX-Edition

Maximum Torque Output:

35.455NmSquare Drive Range:

¾-2½inchNose Radius:

25-64mmMaximum Operating Pressure:

690bar

AccessoryOptions

A full list of optional accessories is available for maximum versatlity.

TORQUEWRENCHSElECTIONbasedonsocketsizerange

TorqueRange

(Nm

) ▶

TorqueRange

(Ft.l

bs) ▶

SocketSizeRange (mm) ▶

SocketSizeRange (inch) ▶

SquareDriveSize(inch)

ModelNr.(included with wrench)

NominalTorque at690bar

MinimumTorque at69bar

Angle-of-TurnIndicatorModelNr.(optional)

TorqueWrench ModelNumber2)

Dimensions(mm)

2) To order a S-Series (X-edition) torque wrench fitted with a TSP300 tilt and swivel manifold, insert a "P"prior to the "X" in the tool model number, example: S1500PX. See page 84 for pressure versus torque charts.

(kg)(Nm) (Ft.lbs)(Nm) (Ft.lbs)

Standard are: ① ② ⑥ ⑧Other items are optional.

Page:

UseonlyHeavyDutyImpactSockets

For power driven torqueing equipment, according to ISO2725 and

ISO1174; DIN 3129 and DIN 3121 or ASME-B107.2/1995.

Page:

9

¾ 1

1½

1½

2½

S1500XS3000XS6000XS11000XS25000X

3948557289

657892

114143

108135169197246

97128157190244

136173192228287

2533405064

3,25,69,215,832,2

195243738338

15.15135.455

144032256150

11.17526.150

7090

110133182

129161188229295

195438834

15163545

144323615

11182615

AOT15AOT30AOT60AOT110AOT250

SD15-012SD30-100SD60-108SD110-108SD250-208

HGFEDCBA

10

www.enerpac.com8

SDA-Series,AllenKeyDrives

For

S-SeriesX-Edition

ModelNumber

ModelNumber

TORQUEWRENCH

OPTIONAlAllENDRIvES, IMPERIAl

MaximumTorque

(Nm)

HexagonSize

(inch)

▼SElECTIONCHART

Dim.

B1(mm)

ModelNumber

OPTIONAlAllENDRIvES,METRIC

SHORTREACTIONARMFORAllENDRIvES

MaximumTorque

(Nm)

HexagonSize

(mm)

ModelNumber

Dim.

B1(mm)

Dimensions(mm)

Maximum Torque at 690 bar:

35.455Nm

Hexagon Size Allen Drive:

14-85mm| ½ -2¼"

Square Drive Range:

¾ -2½ inch

SDA15-008SDA15-010SDA15-012SDA15-014SDA15-100

S1500X(1952 Nm)

481936162019521952

6667717477

SDA30-010SDA30-012SDA30-014SDA30-100SDA30-102SDA30-104–

93616202569383043734373

–

778083868889–

S3000X(4373 Nm)

SDA60-010SDA60-012SDA60-014SDA60-100SDA60-102SDA60-104–

93616202569383054577484

–

858992959798–

S6000X(8338 Nm)


74849958

12.92815.15115.151

115117118122125

S11000X(15.151 Nm)

SDA250-108SDA250-110SDA250-112SDA250-114SDA250-200SDA250-204––––

12.92816.43320.52025.24530.63535.455

––––

141145148149151154

––––

S25000X(35.455 Nm)


SRA15X

6441152160719521952

1417192224

6668707374

67,5 65

SDA30-17SDA30-19SDA30-22SDA30-24SDA30-27SDA30-30SDA30-32

SRA30X

1152160724883234437343734373

17192224273032

77798284858788

80,0 74

SDA60-17SDA60-19SDA60-22SDA60-24SDA60-27SDA60-30SDA60-32

SRA60X

1152160724883234460363117660

17192224273032

86889193949697

91,5 89


SRA110X

63117660

10.90115.15115.151

3032364146

112114117121127

127,5 106

SDA250-36SDA250-41SDA250-46SDA250-50SDA250-55SDA250-60SDA250-65SDA250-70SDA250-75SDA250-85

SRA250X

10.90116.10722.74429.21135.45535.45535.45535.45535.45535.455

36414650556065707585

140144148151154158161164168175

158,5 135

½

⅝

¾

7•8

1

⅝

¾

7•8

1

1⅛

1¼

–

⅝

¾

7•8

1

1⅛

1¼

–

1¼

13/8

1½

1⅝

1¾

1½

1⅝

1¾

17•8

2

2¼

––––

C1 H1

9

C1

H1

AccessoriesforS-SeriesTorqueWrenches

ModelNumberC1 (mm) H1 (mm)

RTEXSRAXSRSXTSPSeries

•Robustinterlockingdesign•360°X-axisand160°Y-axisrotation• Increasestoolfitinrestrictedaccessareas•Simplifieshoseplacement• Includesmaleandfemalecouplers

TSP-Series,ProSeriesSwivel

ShortReactionArmsforusewithAllen-KeyDrives

ModelNumber 1)

ForTorqueWrenchModelNumber

(kg)

1) To order a S-Series (X-edition) torque wrench fitted with a TSP300 tilt and swivel manifold, insert a "P"prior to the "X" in the tool model number, example: S1500PX.

TSP300 is designed for X-Edition tools only, and is not compatible with standard edition tools. For replacement components for existing tools, refer to repair sheet on enerpac.com

•Fulltorquerated• Increasestoolfitinrestrictedaccessareas

RTEX-Series,ReactionTubeExtensions

Dimensions (mm)ModelNumber


(kg) *

Dimensions (mm)ModelNumber

For WrenchModel (kg) *

Max.Torque

(Nm)

•lightweightinterchangeabledesignSRSX-Series,ExtendedReactionArms

MaximumPressure

(bar)

* Weights indicated are for the accessories only and do not include the wrench.


TSP-Series

SRSX-Series

RTEX-Series

S1500X, S3000X, S6000X, S11000X, S25000X

TSP300 0,2

S1500XS3000XS6000XS11000XS25000X

A

RTE15XRTE30XRTE60XRTE110XRTE250X

B C D

706733747769813

152152152152152

636647659675685

58576576100

4,65,57,711,217,3

S1500X

A

SRS151XSRS152XSRS153XSRS301XSRS302XSRS303XSRS601XSRS602XSRS603XSRS1101XSRS1102XSRS1103XSRS2501XSRS2502XSRS2503X

B C D

94119145111137162138163189149175200183208233

8697

109106117132128144159157172187209222236

127138148168182198192207222232247261295310326

242424343434393939464646505050

0,81,01,21,62,02,52,32,73,44,45,15,87,68,410,0

E

343434484848626262767676100100100

180116411533391837123574784274547175

14.65013.95713.39133.53832.04930.750

S3000X

S6000X

S11000X

S25000X

690

SRA15X SRA30X SRA60X SRA110X SRA250X

67,574,0

80,074,0

91,589,0

127,5106,0

158,5135,0

www.enerpac.com10

A/F

A/F(inch)

IMPERIAlSOCKETS¾"SquareDrive 1"SquareDrive 1½"SquareDrive

ModelNumber

2½"SquareDriveA/F

(inch)ModelNumber

A/F(inch)

ModelNumber

A/F(inch)

ModelNumber

A/F(inch)

ModelNumber

A/F(inch)

ModelNumber

A/F(inch)

ModelNumber

A/F(mm)

¾"SquareDriveModelNumber

A/F(mm)

ModelNumber

A/F(mm)

ModelNumber

A/F(mm)

ModelNumber

METRICSOCKETS

BSH-Series,Heavy-DutySockets

• Heavy-dutyimpactsockets• Suppliedwith“PinandRing”


Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque

equals about 250% of tightening torque.

1"SquareDrive 1½"SquareDrive 2½"SquareDrive

HexagonBolt andNutSizes

See the table of hexagon sizes of bolts, nuts and related thread diameters.

Page:

BSHSeries

Hexagon Size:

19-155mm,¾"-6⅛"

Page:

BSH7519BSH75088BSH75094BSH7527BSH7530BSH75125BSH75131BSH7535BSH75144BSH7538BSH75156BSH75163BSH7543BSH75175BSH7546BSH75188BSH75194BSH75200––––

¾"⅞"

15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"1 3/16"1 ⅞"

1 15/16"2"––––

BSH1019BSH10088BSH10094BSH1027BSH1030BSH10125BSH10131BSH1035BSH10144BSH1038BSH10156BSH10163BSH1043BSH10175BSH1046BSH10188BSH10194BSH10200BSH10206BSH10213BSH10219BSH10225

¾"⅞"

15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"

1 13/16"1 ⅞"

1 15/16"2"

2 1/16"2 ⅛"2 3/16"2 ¼"

BSH10231BSH10238BSH10244BSH10250BSH1065BSH10263BSH10269BSH1070BSH10281BSH10288BSH1075BSH10300BSH10306BSH10313BSH10319BSH10325BSH10338BSH10350BSH10363BSH1095BSH10388–

2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"

2 11/16"2 ¾"

2 13/16"2 ⅞"2 15/16

3"3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

–


1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"

1 13/16"1 ⅞"

1 15/16"2"

2 1/16"2 ⅛"2 3/16"2 ¼"2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"

2 11/16"2 ¾"


2 13/16"2 ⅞"

2 15/16"3"

3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

3 15/16"4"

4 ⅛"4 3/16"4 ¼"4 5/16"4 ⅜"4 ½"4 ⅝"


BSH25419BSH25425BSH25110BSH25438BSH25450BSH25463BSH25475BSH25488BSH25500BSH25513BSH25519BSH25525BSH25538BSH25140BSH25575BSH25150BSH25600BSH25613––––

4 3/16"4 ¼"45/16"4 ⅜"4 ½"4 ⅝"4 ¾"4 ⅞"5"

5 ⅛"5 3/16"5 ¼"5 ⅜"5 ½"5 ¾"5 ⅞"6"

6 ⅛"––––

2 7/16"2 ½"

2 13/16"2 ⅝"

2 11/16"2 ¾"

2 11/16"2 ⅞"

2 15/16"3"

3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

3 15/16"4"

4 ⅛"

BSH7519BSH7524BSH7527BSH7530BSH7532BSH7536BSH75163BSH7546BSH7550––––––––––

BSH1019BSH1024BSH1027BSH1030BSH1032BSH1036BSH10163BSH1046BSH1050BSH1055BSH1060BSH1065BSH1070BSH1075BSH1080BSH1085BSH1090BSH1095BSH10100

BSH1536BSH15163BSH1546BSH1550BSH1555BSH1560BSH1565BSH1570BSH1575BSH1580BSH1585BSH1590BSH1595BSH15100BSH15105BSH15110BSH15115––

BSH2565BSH2570BSH2575BSH2580BSH2585BSH2590BSH2595BSH25100BSH25105BSH25110BSH25115BSH25120BSH25125BSH25135BSH25140BSH25145BSH25150BSH25155–

65707580859095

100105110115120125135140145150155

–

36414650556065707580859095100105110115

––

192427303236414650556065707580859095100

192427303236414650–––––––––– 82

79

11

BoltingApplicationIdeas

S3000X on an oil and gas flange

During maintenance quick turnaround times are essential; S-Series wrenches are chosen as they provide a large angle

of nut rotation per stroke, offering speed and accuracy in a compact ergonomic tool.

Enerpacprofessionalseriessteeltorquewrenchesprovidereliablecontrolledtighteningsolutionsacrosstheindustry.

S3000X Square Drive Torque Wrench on wind tower erection and maintenance

S3000X used to connect wind tower segments during assembly and maintenance. A robust but compact solution is required for tightening

of bolts on wind tower sections. Large numbers of fasteners require precise application of torque to ensure joint integrity is achieved and maintained. The Enerpac S-Series wrench was selected as it offers

simple and reliable operation while providing accurate and repeatable results.

W4000X Low Profile Torque Wrench on an API Pipe Flange

Throughout the Oil and Gas, Petrochemical and Processing Industries, pipeline joints, valves, pumps and machinery present challenges for controlled bolting. The restricted access on this flange was easily overcome with an Enerpac W-Series Torque Wrench. These wrenches offer reliability and control, ensuring even and consistent torque is applied to all bolts.

www.enerpac.com12

▼ Shown: W4206XhexagoncassettewithW4000Xdriveunit(rear model shows optional straight handle)

safety and performance• Superiorstrengthtosizeratioprovideseasyaccesstodifficulttoreachapplicationswithoutsacrificingendurance

• 30°rotationangleandrapidreturnstrokeprovidefastoperation• Toughmanifolddesignwithaddedsafetyfeatureforenhancedoperatorsafety

simplicity• Fastreleasedriveunitenablesrapidexchangeofcassettes, notoolsrequired

• Quickandeasydisassemblyformaintenancewithoutspecialtools• Includerobusthandlewhichmountsonbothsidesandthetopsofcassettestoallowforextramaneuverability

Versatility• AvailablewithoptionalenhancedtiltandswivelTSP300manifoldforhorizontalandverticalmaneuverability,withgreaterdurability1)

• X-Editiondriveunits,cassettesandmostaccessoriesarecompatiblewithstandardeditiontools1)

• DriveunitcompatiblewithUltraSlimandWCR-Seriescassettes

accuracy• Constanttorqueoutputprovidesaccuracyof±3%acrossfullstroke.

lowProfileHexagonTorqueWrenches

SettingNewStandardsinSafety,SimplicityandPerformance

CompatiblewithW-Series(X-Edition)Cassettes

2) SWH10EA is an eyebolt handle.

ModelNr.Angledpositioninghandles(standard)

ModelNr.Straightpositioninghandles(optional)

1) TSP300 is designed for X-Edition tools only, and is not compatible with standard edition tools. For replacement components for existing tools, refer to repair sheet on www.enerpac.com

TwoHandleStyles

Robust angled positioning handle comes standard with every W-Series (X-Edition) cassette. Straight positioning handles designed for extreme limited

access applications are available as accessories.

ATEXdeclared.Calibrationcertificate included.

All X-edition tools are CE - ATEX declared and are shipped complete with a calibration certificate.

TSP-ProSeriesSwivel

The optional TSP300 tilt and swivel manifold with robust interlocking design provides 360° X-axis rotation and 160° Y-axis rotation.

HowtoOrder1)

Factory fitted to W-Series (X-Edition) drive units: Insert a "P" prior to the "X" in the tool model number, example: W2000PX.

Order as an accessory using the model number: TSP300, which can be fitted to existing W-Series (X-Edition) drive units. Includes male and female couplers.

Page:

W2000X, W4000XW8000X, W15000XW22000X, W35000X

SWH6ASWH10A

SWH6SSWH10S

SWH10EA 2)

25

13

Double-ActingHydraulicHexagonTorqueWrenches

WSeriesX-Edition


47.454Nm

TorqueWrenchPumpSelectionMatrix

For optimum speed and performance see the torque wrench and pump matrix.

HexagonRange* MaximumTorqueat690bar

DriveUnitModelNumber**

Dimensions (mm)(see pages 14-21 for dimensions H, G and S)

Weight(drive unitwithout hexagoncassette)

(kg)

* With in-line reaction foot. ** To order a wrench fitted with the TSP swivel, suffix the model number with "P". Example: W2000PX. See page 85 for torque conversions and tables of pressure versus torque.

Page:

TorqueRange

(Nm

) ▶

TorqueRange

(Ft.l

bs) ▶

HexagonSizeRange1) (mm) ▶

HexagonSizeRange1) (inch) ▶

DRIvEUNITANDINTERCHANGEABlECASSETTESElECTION

Page:

Hexagon Range:

30-155mm, 11•16 - 6⅛"Nose Radius:


690bar

▼SElECTIONCHART

(Nm)(mm) (inch) (Ft.lbs)

MinimumTorque

(Nm) (Ft.lbs)

1) See page 82 for table of hexagon sizes of bolts, nuts and related thread diameters.

▶

These rigid steel wrenches with low profile interchangeable hexagon cassettes

guarantee durability and maximum versatility in bolting applications.

① Hexagon Cassette (pages 14-21)

② Drive Unit (page 13)

③ Angled Positioning Handle (page 12)

④ Straight Positioning Handle (page 12)

⑤ Pro Series Swivel (page 25)

⑥ Extended Reaction Arm (page 25)

⑦ Reducer Insert (pages 14-21)

⑧ Reaction Paddle (page 25)Items ① to ③ are standard.

Items ④ to ⑧ are optional.

30 - 6036 - 8550 - 10565 - 11575 - 13580 - 155

40

1 1•16 - 2 ⅜

1 5/16 - 3 ⅜

1 ⅞ - 4 ⅛

2 7/16 - 4 ⅝

2 15/16 - 5 3∕8

3 ⅛ - 6 ⅛

27665661

11.48420.78530.50647.454

204041758470

15.33022.50035.000

W2000XW4000XW8000XW15000XW22000XW35000X

276566

1148207830504745

204417847

153322503500

109136172207227268

141167205240266301

148178208253297345

324153637791

2433425048

69-73

202025203550

1,42,03,05,07,7

11,4

A B C D E F

14

www.enerpac.com14

▼SElECTIONCHARTHexagonSize

S

(inch)

DriveUnitModelNumber

ModelNr.Cassette

NoseRadiusH

(mm) (kg)

HexagonReducer

(inch)

ModelNumberReducer

ModelNumberReducer

HexagonReducer

(inch)

ModelNumberReducer

HexagonReducer

(inch)

G

(mm)

Optional Hexagon Reducing Insert

Drive Unit

Interchangeable Hexagon Cassette

W2000X,Inch-Cassettes&ReducerInserts

WSeriesX-Edition


2766NmHexagon Range:

1⅛ - 2⅜inchMaximum Operating Pressure:

690bar

HexagonBoltandNutSizes

See the table for hexagon sizes of bolts, nuts and related thread diameters.

Page:

MetricSizes

For metric sizes of hexagon cassettes and reducer inserts see:

Page:

53,753,753,753,753,753,753,758,258,258,260,560,560,563,163,163,168,668,668,6

–64,864,864,8

–

31,031,031,031,031,031,031,033,533,533,536,536,536,539,039,039,041,841,841,8

–44,544,544,5

–

11•16

1⅛

13•16

1¼

15•16

1⅜

17•16

1½

19/16

1⅝

111•16

1¾

113•16

17•8

115/16

2

21⁄16

2⅛

23•16

–2¼

25•16

2⅜

–

––––––

17•16 - 1⅛

––

1⅝ - 1¼

––

113•16 - 17/16

––

2 - 1⅝

––

23•16 - 113•16

–––

2⅜ - 22⅜ - 1½

–––––––––

1⅝ - 13•16

––

113•16 - 1¼

––

2 - 17/16

––

23•16 - 1⅝

–––

2⅜ - 17•8

2⅜ - 17•16

–––––––––––––––

––

23•16 - 17•16

–––

2⅜ - 113•16

2⅜ - 15•16

2,12,12,12,12,12,12,12,22,22,22,22,22,22,22,22,22,32,32,3–

2,22,22,2–

8220

––––––W2107R102––W2110R104––W2113R107––W2200R110––W2203R113–––W2206R200W2206R108

–––––––––W2110R103––W2113R104––W2200R107––W2203R110–––W2206R114W2206R107

––––––––––––––––––W2203R107–––W2206R113W2206R110

W20

00X

W2101XW2102XW2103XW2104XW2105XW2106XW2107XW2108XW2109XW2110XW2111XW2112XW2113XW2114XW2115XW2200XW2201XW2202XW2203X–W2204XW2205XW2206X–

15

▼SElECTIONCHART


WSeriesX-Edition


5661NmHexagon Range:

15•16 -3⅜inchMaximum Operating Pressure:

690bar

HexagonSize1)

S

(inch)


ModelNr.Cassette

(kg)

HexagonReducer

(inch)

ModelNumberReducer

ModelNumberReducer

HexagonReducer

(inch)

ModelNumberReducer

HexagonReducer

(inch)

NoseRadiusH

(mm)

G

(mm)


37,037,037,037,037,037,039,539,539,541,541,541,544,044,044,046,546,546,5

–49,549,549,5

–52,552,552,555,355,355,3

–58,558,558,5

––

62,062,062,062,0

15•16

1⅜

17•16

1½

19•16

1⅝

111/16

1¾

113•16

17•8

115•16

2

21/16

2⅛

23⁄16

2¼

25•16

2⅜

–27/16

2½

29•16

–2⅝

211/16

2¾

213/16

27•8

215•16

–3

31/16

3⅛

––

33•16

3¼

35•16

3⅜

61,061,061,061,061,061,064,064,064,066,766,766,773,473,473,470,670,670,6

–76,276,276,2

–78,378,378,381,681,681,6

–83,583,583,5

––

85,585,585,585,5

–––––––––––

2 - 17•16

––

23•16 - 1⅝

––

2⅜ - 22⅜ - 1⅜

27•16 - 22½ - 2

29•16 - 23•16

29•16 - 2––

2¾ - 2⅜

––

215/16 - 29•16

215/16 - 23 - 23•16

–3⅛ - 2¾

3⅛ - 25•16

3⅛ - 23/16

––––

––––––––––––––

23•16 - 17•16

––

2⅜ - 113⁄16

–2½ - 113•16

29•16 - 2⅛

29•16 - 113•16

––

2¾ - 23•16

––

215/16 - 2⅜

––

3⅛ - 29•16

3⅛ - 2¼

3⅛ - 2⅛

––––

––––––––––––––

23•16 - 1¼

––

2⅜ - 17•16

––

21•2 - 21•16

29•16 - 21•16

–––

2¾ - 2⅛

––

215•16 - 23•16

–––

3⅛ - 2⅜

3⅛ - 23/16

3⅛ - 2––––

3,73,73,73,73,73,73,83,83,83,93,93,9444

4,14,14,1–

4,14,14,1–

4,24,24,24,34,34,3–

4,44,44,4––

4,54,54,54,5

W4105XW4106XW4107XW4108XW4109XW4110XW4111XW4112XW4113XW4114XW4115XW4200XW4201XW4202XW4203XW4204XW4205XW4206X–W4207XW4208XW4209X–W4210XW4211XW4212XW4213XW4214XW4215X–W4300XW4301XW4302X––W4303XW4304XW4305XW4306X

––––––––

––W4200R107––W4203R110––W4206R200W4206R106W4207R200W4208R200W4209R203W4209R200––W4212R206––W4215R209W4215R200W4300R203–W4302R212W4302R205W4302R203––––

––––––––––––––W4203R107––W4206R113––W4208R113W4209R202W4209R113––W4212R203––W4215R206–––W4302R209W4302R204W4302R202––––

–––––––––––

––W4203R104––W4206R107––W4208R201W4209R201–––W4212R202––W4215R203–––W4302R206W4302R203W4302R200––––

W40

00X

www.enerpac.com16

▼SElECTIONCHARTHexagonSize1)

S

(inch)


11.484NmHexagon Range:

17•8 - 4⅛ inchMaximum Operating Pressure:

690bar


ModelNumberCassette

(kg)

HexagonReducer

(inch)

ModelNumberReducer

ModelNumberReducer

HexagonReducer

(inch)

ModelNumberReducer

HexagonReducer

(inch)

WSeriesX-Edition

NoseRadiusH

(mm)

G

(mm)



45,045,045,048,048,048,051,051,051,052,552,552,556,056,056,058,058,058,060,560,560,5

–66,066,066,066,066,066,074,074,074,074,074,074,079,579,579,579,5

17/8

115/16

2

21/16

2⅛

23/16

2¼

25•16

2⅜

27•16

2½

29•16

2⅝

211•16

2¾

213/16

27•8

215•16

3

31/16

3⅛

–33•16

3¼

35/16

33/8

37⁄16

3½

39/16

35•8

311•16

3¾

313/16

37•8

315/16

4

41/16

4⅛

–––––––––––

29•16 - 2––

2¾ - 23•16

––

215/16 - 2⅜

––

3⅛ - 29•16

3⅛ - 2–––––

3½ - 3–––

3¾ - 3⅛

–37•8 - 3⅛

––––

–––––––––––

––

––

215•16 - 23•16

––

3⅛ - 2⅜

–––––

3½ - 215•16

–––

3¾ - 215•16

–37•8 - 215•16

––––

–––––––––––

––

––

––

3⅛ - 23/16

–––––

3½ - 2¾

–––

3¾ - 2¾

–

––––

8,18,18,18,18,18,18,18,18,18,18,18,18,17,97,97,97,97,98,08,08,0–

8,28,28,28,28,28,28,88,88,88,88,88,89,39,39,39,3

78,278,278,280,080,080,082,582,582,585,985,985,984,884,884,885,085,085,089,589,589,5

–92,292,292,292,292,292,2102,9102,9102,9102,9102,9102,9110,0110,0110,0110,0

W8114XW8115XW8200XW8201XW8202XW8203XW8204XW8205XW8206XW8207XW8208XW8209XW8210XW8211XW8212XW8213XW8214XW8215XW8300XW8301XW8302X–W8303XW8304XW8305XW8306XW8307IXW8308XW8309XW8310XW8311XW8312XW8313XW8314XW8315XW8400XW8401IXW8402X

–––––––––––W8209R200––W8212R203––W8215R206––W8302R209W8302R200–––––W8308R300–––W8312R302–W8314R302––––

–––––––––––––––––W8215R203––W8302R206––––––W8308R215–––W8312R215–W8314R215––––

–––––––––––

––

––

––W8302R203

–––––W8308R212–––W8312R212––––––

W80

00X

17

▼SElECTIONCHART

WSeriesX-Edition



21•8 - 4⅝inchMaximum Operating Pressure:

690bar

HexagonSize1)

S

(inch)


ModelNr.Cassette

(kg)

HexagonReducer

(inch)

ModelNumberReducer

ModelNumberReducer

HexagonReducer

(inch)

ModelNumberReducer

HexagonReducer

(inch)

NoseRadiusH

(mm)

G

(mm)



59,059,059,059,059,059,062,062,062,064,564,564,569,569,569,569,569,569,575,075,075,075,075,075,080,580,580,580,580,580,587,587,587,587,587,587,5

–

27•16

2½

29•16

2⅝

211•16

2¾

213/16

27/8

215•16

3

31•16

3⅛

33/16

3¼

35⁄16

3⅜

37/16

3½

39•16

3⅝

311/16

3¾

313•16

37•8

315•16

4

41•16

4⅛

43•16

4¼

45•16

4⅜

47•16

4½

49•16

45•8

–

88,688,688,688,688,688,690,590,590,592,992,992,996,696,696,696,696,696,6101,8101,8101,8101,8101,8101,8103,1103,1103,1103,1103,1103,1114,8114,8114,8114,8114,8114,8

–

–––––––––

3 - 2⅛

–3⅛ - 29•16

–––––

3½ - 215•16

–––

3¾ - 3⅛

–37•8 - 3⅛

–––

4⅛ - 3½

–4¼ - 3½

–––––

4⅝ - 315/16

4⅝ - 3½

–––––––––––––––––

3½ - 2¾

–––

3¾ - 215•16

–37•8 - 215/16

–––

4⅛ - 35/16

–4¼ - 31⁄8

–––––

4⅝ - 37•8

–

–––––––––––––––––––––––––––

4⅛ - 3¼

–––––––

4⅝ - 3¾

–

13,613,613,613,613,613,613,713,713,713,813,813,814,114,114,114,114,114,114,614,614,614,614,514,514,814,814,814,814,814,815,115,115,115,115,115,1

–

W15207XW15208XW15209XW15210XW15211XW15212XW15213XW15214XW15215XW15300XW15301XW15302XW15303XW15304XW15305XW15306XW15307IXW15308XW15309XW15310XW15311XW15312XW15313XW15314XW15315XW15400XW15401IXW15402XW15403IXW15404XW15405XW15406XW15407XW15408IXW15409IXW15410IX–

–––––––––W15300R202–W15302R209–––––W15308R215–––W15312R302–W15314R302–––W15402R308–W15404R308–––––W15410R315W15410R308

–––––––––––––––––W15308R212–––W15312R215–W15314R215–––W15402R305–W15404R302–––––W15410R314–

–––––––––––

–––––––––––––––W15402R304–––––––W15410R312–

W15

000X

www.enerpac.com18

▼SElECTIONCHART

W22000X,Inch-Cassettes&Reducers

WSeriesX-Edition



215•16 - 5⅜ inchMaximum Operating Pressure:

690bar

HexagonSize1)

S

(inch)


ModelNr.Cassette

(kg)

HexagonReducer

(inch)

ModelNumberReducer

ModelNumberReducer

HexagonReducer

(inch)

ModelNumberReducer

HexagonReducer

(inch)

NoseRadiusH

(mm)

G

(mm)


67,067,067,067,072,472,472,472,472,472,477,977,977,977,977,977,985,185,185,185,185,185,189,989,989,989,989,989,995,095,095,0100,0100,0100,0100,0

–

215/16

3

31/16

31/8

33/16

31/4

35/16

33/8

37/16

31/2

39•16

35/8

311/16

33/4

313/16

37/8

315/16

4

41/16

41/8

43/16

41/4

45/16

43/8

47•16

41/2

49•16

45/8

43/4

47•8

5

51/8

53/16

51/4

53/8

–

102,1102,1102,1102,1107,4107,4107,4107,4107,4107,4113,0113,0113,0113,0113,0113,0119,9119,9119,9119,9119,9119,9125,0125,0125,0125,0125,0125,0130,0130,0130,0134,8134,8134,8134,8

–

–––

3⅛ - 2⅜

–––––

3½ - 2¾

–––

3¾ - 215∕16

–3⅞ - 3⅛

–––––

4¼ - 3½

–––––

4⅝ - 3⅞

–5 - 4¼

–––

5⅜- 4⅝

5⅜- 3⅞

–––

3⅛ - 23•16

–––––

3½ - 29⁄16

–––––

3⅞ - 215∕16

–––––

4¼ - 3⅛

–––––

4⅝ - 3¾

––

5 - 4⅛

–––

5⅜- 41•4

–

–––––––––

3½ - 23•8

–––––

3⅞ - 2¾

–––––

4¼ - 215⁄16

–––––

4⅝ - 3½

––

5 - 3⅞

–––

5⅜- 41•8

–

22,122,021,921,622,922,822,622,522.822,223,423,323,122,922,822,624,324,124,023,623,624,624,624,524,324,123.923,624,724,323,825,024,824,523,923,9

W22215XW22300XW22301XW22302XW22303XW22304XW22305XW22306XW22307 IXW22308XW22309XW22310XW22311XW22312XW22313XW22314XW22315XW22400XW22401 IXW22402XW22403 IXW22404XW22405XW22406XW22407XW22408XW22409 IXW22410 IXW22412XW22414XW22500XW22502XW22503XW22504XW22506XW22506X

–––

W22302R206–––––

W22308R212–––

W22312R215–

W22314R302–––––

W22404R308–––––

W22410R314––

W22500R404–––

W22506R410W22506R314

–––

W22302R203–––––

W22308R209–––––

W22314R215–––––

W22404R302–––––

W22410R312––

W22500R402–––

W22506R404–

–––––––––

W22308R206–––––

W22314R212–––––

W22404R215–––––

W22410R308––

W22500R314–––

W22506R402–

W22

000X

19

▼SElECTIONCHARTHexagonSize

S

(inch)



3⅛ - 6⅛inchMaximum Operating Pressure:

690bar


ModelNr.Cassette

(kg)

HexagonReducer

(inch)

Model NumberReducer

WSeriesX-Edition

NoseRadiusH

(mm)

G

(mm)




Page:

76,076,076,076,076,076,076,081,581,581,581,581,581,587,087,087,087,087,087,093,093,0 93,0 93,0 93,0 93,0 98,598,598,5103,0103,0103,0103,0108,5108,5108,5108,5114,0114,0114,0

31/8

33/16

3¼

35/16

3⅜

37/16

3½

39/16

3⅝

311•16

3¾

313•16

3⅞

315⁄16

4

41⁄16

41⁄8

43⁄16

41⁄4

45⁄16

43⁄8

47⁄16

4½

49⁄16

4⅝

43⁄4

4⅞

5

51/8

53/16

51/4

53/8

51/2

59/16

55/8

53/4

5⅞

6

6⅛

31/8 – 2–––––

3½ - 25•16

–––––

3⅞ - 211•16

315∕16 - 213•16

–––

4¼ - 31•16

–––––

45•8 - 3⅝

4¾ - 3¾

–5 - 4

5⅛ - 4⅛

––

5⅜ - 45•16

–––

5¾ - 4¾

5⅞ - 4⅞

–6⅛ - 5⅛

32,832,732,532,432,232,031,832,433,333,132,932,732,434,133,933,733,533,333,034,934,734,534,334,133,735,634,934,335,835,635,234,636,236,035,634,936,736,135,3

126,8126,8126,8126,8126,8126,8126,8132,5132,5132,5132,5132,5132,5137,0137,0137,0137,0137,0137,0143,0143,0143,0143,0143,0143,0148,5148,5148,5153,0153,0153,0153,0158,5158,5158,5164,0164,0164,0164,0

W35302XW35303XW35304XW35305XW35306XW35307XW35308XW35309XW35310XW35311XW35312XW35313XW35314XW35315XW35400XW35401 IXW35402XW35403 IXW35404XW35405XW35406XW35407XW35408XW35409XW35410 IXW35412XW35414XW35500XW35502XW35503 IXW35504XW35506XW35508XW35509XW35510XW35512XW35514XW35600XW35602X

W35302R200–––––W35308R205–––––W35314R211W35315R213––––W35404R301–––––W35410R310W35412R312–W35500R400W35502R402––W35506R405–––W35512R412W35514R414

W35602R502

W35

000X

82

www.enerpac.com20

Hexagon Range:


690bar

WSeriesX-Edition



ModelNr.Cassette

HexagonSize1)

S(mm) (kg)

HexagonReducer

(mm)

ModelNumberReducer

ModelNumberReducer

HexagonReducer

(mm)

ModelNumberReducer

HexagonReducer

(mm)

W-Series,MetricCassettesandReducers

NoseRadius

H(mm)

Dim.

G(mm)

▼SElECTIONCHART

W20

00X

(276

6 N

m)

W40

00X

(566

1 N

m)

W80

00X

(11.

484

Nm

)

31313131343434394245–

3737373740424447505355–

59–

62454545485156565861–

66–

74748080

26303236384146505560–

3335364146505560657075–

80–

85484950556065707580–

85–

9095100105

54545454585861636965–

6161616164677371767882–

84–

86787878808385858590–

92–

103103110110

–––––

41 - 3046 - 3250 - 3655 - 4160 - 46

–––––––

55 - 3660 - 4665 - 5070 - 5575 - 6075 - 5080 - 7080 - 50

––––––––

75 - 5580 - 60

–85 - 65

––

95 - 75––

–––––

41 - 24–

55 - 3660 - 41

–––––––

55 - 3260 - 3665 - 46

–––

80 - 65––––––––––

80 - 55–

85 - 60–––––

2,12,12,12,12,12,12,22,22,22,2–

3,73,73,73,73,83,94,04,14,14,24,3–

4,4–

4,58,18,18,18,18,18,17,97,98,0–

8,2–

8,88,89,39,3

–––––

41 - 3246 - 3650 - 4155 - 4660 - 5060 - 36

–––––

50 - 3655 - 4160 - 5065 - 5570 - 6075 - 6575 - 5580 - 7580 - 55

––––––

65 - 5070 - 5575 - 6080 - 6580 - 5085 - 7085 - 5590 - 7595 - 80

––

W2102XW2103XW2104XW2107XW2108XW2110XW2113XW2200XW2203XW2206X–W4105XW4106XW4107XW4110XW4113XW4200XW4203XW4206XW4209XW4212XW4215X–W4302X–W4085MXW8114XW8115XW8200XW8203XW8206XW8209XW8212XW8215XW8302X–W8085MX–W8090MXW8312XW8315XW8402X

–––––W2110R104W2113R107W2200R110W2203R113W2206R200W2206R107–––––W4200R107W4203R110W4206R200W4209R203W4212R206W4215R209W4215R203W4302R215W4302R203––––––W8209R200W8212R203W8215R206W8302R209W8302R200W8085R070MW8085R055MW8090R075MW8312R302––

–––––W2110R103W2113R104W2200R107W2203R110W2206R113–––––––W4203R107W4206R113W4209R200W4212R203W4215R206W4215R200W4302R212W4302R200––––––––W8215R203W8302R206–W8085R065M––W8312R215––

–––––W2110R024M––W2203R107W2206R110–––––––W4203R104W4206R107W4209R113–––W4302R209––––––––––W8302R203–W8085R060M–––––

21

WSeriesX-Edition


ModelNr.Cassette

HexagonSize1)

S(mm) (kg)

HexagonReducer

(mm)

ModelNumberReducer

HexagonReducer

(mm)

ModelNumberReducer

W-Series,MetricCassettesandReducers

NoseRadius

H(mm)

Dim.

G(mm)

▼SElECTIONCHART


Hexagon Range:

50 -155mmMaximum Operating Pressure:

690bar

W15

000X

(20.

785

Nm

)W

2200

0X(3

0.50

6 N

m)

W35

000X

(47.

454

Nm

)

5959595962657075758181888867677378788585909095951001007777828288889494100100104104110110115115115

626365707580859095100105110115758085909510010511011512012313013580859095100105110115120123130135140145150151155

89898989919397102102103103115115102102107113113120120125125130130135135129129135135139139146146153153160160163163169169169

––––––––

95 - 75–––––

80 - 5585 - 6090 - 60

––––––––––––––––––––––––––

13,613,613,613,613,713,814,114,514,614,814,815,115,122,021,622,523,422,924,323,424,624,024,724,425,023,932,832,333,532,934,133,534,934,235,635,035,834,636,234,936,736,535,3

–––––

80 - 6585 - 7090 - 7595 - 80

–105 - 90110 - 95

115 - 100–

80-6085-6590-7095-75

–––––––

135 - 10580 - 50

–90 - 60

–

–110 - 85

–120 - 95

–130 - 105135 - 110140 - 115145 - 120

––

155 - 130

W15207XW15208XW15209XW15212XW15215XW15302XW15085MXW15090MXW15312XW15315XW15402XW15405XW15115MXW22215XW22302XW22085MXW22090MXW22312XW22315XW22402XW22405XW22115MXW22412XW22123MXW22502XW22506XW35302XW35085MXW35090MXW35312XW35315XW35402XW35405XW35115MXW35412XW35123MXW35502XW35506XW35508XW35512XW35514XW35151MXW35602X

–––––W15302R209W15085R070MW15090R75MW15312R302–W15402R090MW15110R095MW15115R100M–W22302R206W22085MR209W22090M212W22312R215–––––––W22506R402W35302R200–W35090R206–––W35405R085M–W354121R312–W35502R402W35506R405W35508R115MW35512R412––W35602R502

––––––––W15312R215–––––W22302R203W22085MR206W22090MR206––––––––––––––––––––––––––

22

▼

SWH6SSWH6A

W-Series,UltraSlimBi-HexagonalCassettesW4206Slbi-hexagonalcassettewithW4000Xdriveunit

Versatility• lean,steppedwidthdesignallowstooltobemountedoverboltswhereothertoolswon’tfit

• Bi-Hexagonalcassetteallowstwiceasmanypositioningpointsonnutorbolt

• Robusttopmountedhandlestaysoutoftheway,providingsafefasteninginhardtoreachareas

• UsessamedriveunitasstandardW-serieshexagoncassettes

performance• Premiumcomponentsprovidebest-in-classendurancecomparedtootherlimitedaccesstools

ease of use• Fewmovingpartsareeasilyaccessibleforquick fieldmaintenance

• Fastreleasedriveunitenablesrapidexchangeofcassettes,notoolsrequired

• Topmountedstraighthandleforimprovedtoolhandlingandsafety

accuracy• Constanttorqueoutputprovidesaccuracyof±3%acrossthefullstroke

• Calibrationcertificateshippedwitheverycassette.

Youreasyandlonglastingsolution to difficult access boltingapplications

Slim enough to fit and tough enough to last. This UltraSlim wrench is the perfect controlled

bolting solution for this oil and gas flange.

BuilttoOutperform

High endurance components keep working when others fail.

ATEXdeclared. Calibrationcertificateincluded.

All UltraSlim Series cassettes are CE - ATEX declared and are shipped complete with a calibration certificate.

TopMountedStraightHandle

The top mounted straight handle is standard and provides safe and easy positioning and access to hard to reach fasteners.

UltraSlim:Designedfor TightSpots

Stepped width design provides easy access in confined areas.Ultra Slim cassettes fit where standard solutions won’t.

Straight handle (standard)Angled handle (optional)

▶

23www.enerpac.com

Enerpac

THQ-706TTHQ-712T

W2113SLW2203SLW2206SLW4203SLW4206SLW4209SLW4212SLW4215SL

W2000X

W4000X

271271271583583583583583

26852685268559115911591159115911

36,541,544,544,048,050,553,556,0

4655605560657075

113/16

23/16

2⅜

23/16

2⅜

29/16

2¾

215/16

2,22,22,24,64,74,74,74,7

175,6 144,5 40,5178,5 28,6 40,8 20,0 120

140,7 109,3 32,4147,7 25,4 24,0 20,0 12059,663,265,168,771,674,175,676,0

G A B C D D1 E F J

40

UltraSlimSteppedWidthCassettes

W-SlSeriesUltraSlim


5911NmBi-Hexagonal Range:


690bar

TorqueWrenchPumpsSelectionMatrix

Visit enerpac.com for system matched air and electric torque wrench pumps that are ideal for use with hydraulic torque wrenches.

TorqueWrenchHoses

Use Enerpac THQ-700 Series torque wrench hoses with W-Series torque wrenches to ensure the integrity of your

hydraulic system.

6 m long, 2 hoses12 m long, 2 hoses

UltraSlimBi-HexagonalCassettes

Accessing narrow spaces normally requires significantly

reducing the width of the torque wrench. For the tool operator, this has always meant vastly reduced tool durability, and/or reduced torque output.

By using the highest grade materials, perfecting the geometry, and placing the positioning handle on top of the tool for safe fastening, Enerpac UltraSlim cassettes are able to provide greater torque, get into tighter spaces, and vastly outperform the competition in product durability *.

DurabilityofKeyComponents*

Cycl

es ru

n at

542

5 Nm

Side Plates

Ratchet Levers

* Average test results, whereby three Enerpac 46 mm UltraSlim cassettes and three competitor 46 mm cassettes were tested at 5425 Nm for 50.000 cycles. The Enerpac side plates never broke for the full duration of the test.

▼ SElECTIONCHART

UltraSlimCassette*ModelNr.

DriveUnitModelNr.**(sold separately)

Bi-Hexa-gonalSize

S

(mm) (inch) (Nm)(Nm)H

(mm) (kg)

NoseRadius

Dimensions (mm)MinimumTorque@69bar

MaximumTorque

@690bar

* Bi-Hexagonal Cassette includes top mounted straight handle.** Cassette may also be used with W2000PX and W4000PX drive units, featuring double-swivel manifolds. Weight of drive unit W2000X = 1,4 kg; W4000X = 2,0 kg.

Competitor

Page:

24

▼

159192

31

226

WCR4000

241

95

13141

80

S128

30

R

3

2

1

W4000XWCR4000

313333363838414547505255

576257625762576257625762576257625762576257625762

1,92,01,91,92,11,92,02,12,12,12,12,2

17⁄16

1½

1⅝

113•16

1⅞

2

23/16

2⅜

29•16

2¾

215•16

3⅛

363841464850556065707580

W4107CSW4108CSW4110CSW4113CSW4114CSW4200CSW4203CSW4206CSW4209CSW4212CSW4215CSW4302CS

WCR-Series,RollerCassetteTorqueWrenchWCR4000RollerCassettewithSpannerandW4000XDriveUnit

• Providesasafeandreliablecontrolledboltingsolutionforflangeswithlimitedaccess

• SpannersavailabletofitmostcommonlyusedAPIflanges• Smallnoseradius–resolvesbolttopiperestrictions• Slimspannerdesign–reducesboltheightrestrictions• Widerangeofspannersrangingfrom36-80mm(17•16-3⅛inch)• Includeshandletoimprovetoolhandlingandsafety• Rigidsteelbodyformaximumenduranceandminimumdowntime.

Bi-Hexagonal Spanner Size:

36-80mm,17•16-3⅛”Spanner Nose Radius:

31-55mmMaximum Torque:

5762Nm(4250Ft.lbs)Maximum Operating Pressure:

690bar

DriveUnitModelNr.

Roller CassetteAssemblyModelNr.

SpannerRadius

R(mm)

MaximumTorque

(Nm)*

(kg)

ClosedSpannerHexagonSize

S (inch) (mm)

ClosedSpannerModelNumber

*Spanner weight. For total weight add 6,3 kg for WCR4000 and 2,0 kg for W4000X.

WCR-4000Applications

The WCR4000 helps resolve narrow clearance restrictions in bolting of API and BOP flanges.

The Enerpac WCR4000 Roller Cassette has been developed for applications where there are severe clearance restrictions, particularly in height above the nut or between the bolt center and the inside of the joint.

Powered by the standard W4000X drive unit which is compatible with standard W-Series hexagon cassettes. The WCR-wrench must be removed and repositioned after each wrench cycle by operating the pump in the retract direction. The tool contains no spring return.

1 Closed Spanner

2 Roller Cassette

3 Drive Unit

25www.enerpac.com

W2000X, W4000X, W8000X, W15000X, W22000X, W35000X

TSP300 0,2690

566685

102114127

398436449498524419

7674557277133

CBA

W2000XW4000XW8000XW15000XW22000XW35000X

WTE20WTE40WTE80WTE150WTE220WTE350

2,64,67,612,017,317,8

84109137165207225

A

W2000XW4000XW8000XW15000XW22000XW35000X

WRP20WRP40WRP80WRP150WRP220WRP350

0,40,82,03,97,210,6

162126323742

B

354757699191

C

45596987

134182

D

148190223257317367

E

AccessoriesforW-Series,X-EditionWrenches

•Robustinterlockingdesign•360°X-axisand160°Y-axisrotation• Increasestoolfitinrestrictedaccessareas•Simplifieshoseplacement• Includesmaleandfemalecouplers.

TSP-Series,ProSeriesSwivel

ModelNumber 1)


(kg)

1) To order a W-Series (X-edition) drive unit fitted with a TSP300 tilt and swivel manifold, insert a "P"prior to the "X" in the tool model number, example: W2000PX.

TSP300 is designed for X-Edition tools only, and is not compatible with standard edition tools. For replacement components for existing tools, refer to repair sheet on www.enerpac.com

MaximumPressure

(bar)

TSP-Series

•Fulltorquerated• Increasestoolfitinrestrictedaccessareas.

•lightweightinterchangeabledesign•Allowsforoffsetreactionwhenin-linereactionisnotavailable.

Model Number

Dimensions (mm)ForTorqueWrenchModelNumber

WTE-Series,ExtendedReactionArms

TSPWTEWRPSeries

(kg) *

Model Number

Dimensions(mm)ForTorqueWrenchModelNr. (kg) *

WRP-Series,ReactionPaddles

WTE-Series

WRP-Series



① Hexagon Cassette② Drive Unit ③ Angled Positioning Handle④ Straight Positioning Handle⑤ Pro Series Swivel⑥ Extended Reaction Arm⑦ Reducer Insert⑧ Reaction Paddle

Items ① to ③ are standard.Items ④ to ⑧ are optional.

26

▼

THC-7062THC-7122

28

• veryhightorque-to-weightratio• Highspeed,double-actingoperation• Highdegreeofrotationangleforincreasedproductivity• Never-jammechanism• Highrepeatability,withaccuracy±3%• Slimnoseradiusand360˚swivelhoseconnectionalloweasierpositioninginconfinedareas

• Fewmovingpartsmeansdurabilityandlowmaintenance• Push-buttondriverelease;notoolsneededtoreversesquareorAllendrivesfortighteningorloosening

• Storagecase(included)protectsfromdamage,wateranddirt• lock-ringcouplersarestandardonalltorquewrenches,pumpsandhoses.

lightweightAluminiumHigh-PowerWrenchforSocketsorAllenDrives

◀ Easy and reliable service in the field using Enerpac SQD-Series torque wrenches.

SwivelHoseConnection

All Enerpac torque wrenches feature a 360˚ swivel connection to allow easy access in all positions.

Twin3,5:1SafetyHoses

Use only Enerpac THC-700 series twin 3,5:1 safety hoses with SQD-Series double-acting wrenches to ensure the integrity of your system.

OptionalAllen-KeyDrives

Expanded versatility with a wide range of metric and imperial Allen-Key drives.

Page:

SQD-Series,SquareDriveWrenchesShown: SQD-50-I

Length 6 m, 2 hoses Length 12 m, 2 hoses

27www.enerpac.com

167204226253272342

7292

107115134164

53687684

100119

243136394859

108135153164178218

95115122130150200

353535355050

61512131118

283343394576

273439435463

365264688199

2,54,36,78,012,024,5

2350 1735 4800 3550 7560 5570 10.000 7360 16.000 11.835 27.000 19.875

SQD-25-ISQD-50-ISQD-75-ISQD-100-ISQD-160-ISQD-270-I

¾

1

1½

1½

1½

2½

¾

1

1½

1½

1½

2½

A B C D E G H K L M NJ

10

40

82

* See page 10 for BSH-series Heavy-Duty Impact Sockets.

TORQUEWRENCHSElECTION(basedonsocketsizerange)

Double-Acting,SquareDriveHydraulicWrenches

TorqueWrenchModelNumber

SquareDriveSize

(inch)

MaximumTorque

@800bar

(Nm) (Ft.lbs)

Dimensions(mm)

Weight(includingreaction arm and

square drive)

(kg)

SQDSeries

Maximum Torque:

27.000NmSquare Drive Range:3⁄4-21⁄2inchMaximum Operating Pressure:

800bar

Useonlyheavy-dutyImpactSocketsforpowerdriventorquingequipment,accordingtoISO2725andISO1174;DIN

3129andDIN3121orASME-B107.2/1995.

TorqueWrenchPumpsandHoses

Enerpac system matched air and electric torque wrench pumps provide control to operate

hydraulic torque wrenches.

TorqueRange

(Nm

) ▶

TorqueRange

(Ft.l

bs) ▶

SocketSizeRange* (mm) ▶

SocketSizeRange* (inch) ▶



Page:

▲ All wrenches come standard with swivel coupler, square drive and reaction arm.

Page:

Page:

▼ SElECTIONCHART

28

25A-05025A-06325A-07525A-08825A-100

RAH-25

5301000180023502350

24

50A-06350A-07550A-08850A-10050A-11350A-125–

RAH-5031

100018002800420048004800

–

100A-088100A-100100A-113100A-125100A-138100A-150

RAH-100

2800420059008500

10.00010.000

39

160A-125160A-138160A-150160A-163160A-175

RAH-160

850010.50014.00016.00016.000

48

270A-150270A-163270A-175270A-188270A-200270A-225––

RAH-27059

14.00018.00022.00027.00027.00027.000

––

75A-06375A-07575A-08875A-10075A-11375A-125–

RAH-7531

100018002800420059007560

–

½

⅝

¾

7•8

1

⅝

¾

7/8

1

1⅛

1¼

–

7•8

1

1⅛

1¼

1⅜

1½

1¼

1⅜

1½

1⅝

1¾

1½

1⅝

1¾

17•8

2

2¼

––

⅝

¾

7•8

1

11•8

11•4

–

40

65

82

ModelNumber

NSandNC-SeriesNutSplitters

Remove rusted or corroded nuts easily with Enerpac Nut Cutters. Cuts hexagon nut sizes up to 130 mm.

▼ SQD-100-I with RAH-100 Reaction Arm and Allen drive used for loosening hexagon socket head cap screws.

ModelNumber

(max. capacity)

TORQUEWRENCH OPTIONAlAllEN-KEYDRIvES,IMPERIAl

REACTIONARM FORAllENDRIvE

MaximumTorque

(Nm)

NoseRadiusD

(mm)

HexagonSize

(inch)

ModelNumber

▼ SElECTIONCHART

ForSQDSeries


27.000NmAllen Drive Range:1⁄2 -21⁄4inchNose Radius:

24-59mm

TorqueWrenchPumps andHoses

Enerpac system matched air and electric torque wrench pumps provide control to operate hydraulic

torque wrenches.



Page:

Page:

SQD-25-I(2350Nm)

SQD-50-I(4800Nm)

SQD-100-I(10.000Nm)

SQD-160-I(16.000Nm)

SQD-270-I(27.000Nm)

SQD-75-I(7560Nm)

SQD-Series,ImperialAllen-KeyDrives

Page:

29www.enerpac.com

25A-1425A-1725A-1925A-2225A-24

7501300180023502350

24

1417192224

50A-1750A-1950A-2250A-2450A-2750A-3050A-32

31

17192224273032

1300180028003500480048004800

100A-22100A-24100A-27100A-30100A-32100A-36

28003500500070008500

10.000

39

222427303236

160A-30160A-32160A-36160A-41160A-46

70008500

12.00016.00016.000

48

3032364146

270A-36270A-41270A-46270A-50270A-55270A-60270A-65270A-70

59

3641465055606570

12.00018.00025.00027.00027.00027.00027.00027.000

RAH-7531

17192224273032

1300180028003500500070007560

75A-1775A-1975A-2275A-2475A-2775A-3075A-32

RAH-25

RAH-50

RAH-100

RAH-160

RAH-270

68

ModelNumber

(max. capacity)

ModelNumber

TORQUEWRENCH OPTIONAlAllEN-KEYDRIvES,METRIC

REACTIONARMFORAllENDRIvE

MaximumTorque

(Nm)

NoseRadiusD

(mm)

HexagonSize

(mm)

ModelNumber

ForSQDSeries


27.000NmAllen Drive Range:

14-70mmNose Radius:

24-59mm

FlangeSpreaders

Separates pipe flanges with ease, enabling efficient maintenance tasks.

OptionalAllen-KeyDrivesandReactionArm

The RAH-Reaction Arm for Allen drives must be used instead of reaction arm for square drives.

▼ SElECTIONCHART

Page:


Choose your Enerpac Torque Wrench using the loosening torque rule of thumb: Loosening torque

may require 250% of tightening torque depending on the condition of the fastener.

SQD-25-I(2350Nm)

SQD-50-I(4800Nm)

SQD-100-I(10.000Nm)

SQD-160-I(16.000Nm)

SQD-270-I(27.000Nm)

SQD-75-I(7560Nm)

▼ SQD-50-I with 50A-22 Allen drive with RAH-50 Reaction Arm for Allen drives.

SQD-Series,MetricAllen-KeyDrives

30

▼

40

65

79

HXD-Series,HexagonCassetteWrenches

• Hightorque-to-weightratio,slimnoseradiusandflatdesign• Highspeed,highdegreeofrotationangle• Snapin,interchangeablecassettes,notoolsrequired• 360˚swivelhoseconnectionallowseasierpositioninginconfined

areas• Highrepeatability,withaccuracy±3%• Strongunibodydesign,integratedreactionarmandfewmovingpartsmakewrenchesdurableandreliable

• Extensiverangeofmetricandimperialhexagoncassettesandreducers

• Driveunitandcassettecomeinstoragecasetoprotectfromdamage,water and dirt

• lock-ringcouplersarestandard.

HXD-60withCC-680

Twin3,5:1SafetyHoses

Use only Enerpac THC-700 series twin 3,5:1 safety hoses with HXD double-acting wrenches to ensure the integrity of your system.

NutCutters

Remove rusted or corroded nuts easily with Enerpac Nut Cutters. Cuts hexagon nut sizes up to 130 mm.

Aluminium,lowProfile


Choose your Enerpac Torque Wrench using the loosening torque rule of thumb: Loosening torque

may require 250% of tightening torque depending on the condition of the fastener.

Page:

Page:

Page:

◀ Easy and reliable service in the field using Enerpac HXD-Series torque wrenches.

31www.enerpac.com

21

▼

28354756

40506582

91 - 103115 - 130141 - 156182 - 202

38383850

135156200259

28,5 - 47,534,5 - 60,546,5 - 73,562,0 - 96,0

1,62,54,88,2

607596

125

32906190

12.50024.210

HXD-30HXD-60HXD-120HXD-240

32 - 6041 - 8055 - 10080 - 130

1¼ - 2⅜

1⅝ - 3⅛

23⁄16 - 37•8

3⅛ - 5

40

32

82

C E FB HA D

32

DriveUnit*ModelNumber

Double-ActingHydraulicTorqueWrenches

HXDSeries

Maximum Torque:

24.210Nm

Nose Radius:

28,5-96,0mm

Hexagon Range:

32-130mm|11⁄4 -5inch

Maximum Operating Pressure:

800bar

TorqueWrenchPumps

System matched air and electric pumps provide control to operate Enerpac HXD-Series Torque Wrenches.

Page:

Page:

DRIvEUNITANDINTERCHANGEABlECASSETTESElECTION

▼ QUICKSElECTIONCHART

HXD-DriveUnitwithCC-HexagonCassette

CassetteRange

MetricandImperialSizes

Expanded versatility with the full range of metric and imperial hexagon Reducer Inserts.

Page:

(inch)(mm)

DriveUnitandCassetteDimensions(mm)

* With integrated reaction arm.

Weight(including smallest cassette)

(kg)

MaximumTorque

at800bar

(Nm)

Shown from left to right: CC-3238,HXD-30

TorqueWrenchSelection in2steps:

1. DriveUnit Select the HXD-drive Unit using the quick selection chart below.

2. Cassette Select the appropriate cassette from pages 32-33.

TorqueRange

(Nm

) ▶

TorqueRange

(Ft.l

bs) ▶

HexagonSizeRange (mm) ▶

HexagonSizeRange (inch) ▶



Page:

32

CC-6163CC-6181CC-6200CC-6219CC-6238CC-6256CC-6275CC-6293CC-6313

38404805

5410

6190

1⅝

113•16

2

23•16

2⅜

29•16

2¾

215•16

3⅛

34,539,543,546,548,552,555,557,560,5

1,21,31,41,51,61,81,92,02,1

–113•16 – 1⅝

2 – 113•16

23•16 – 2

2⅜ – 23•16

29/16 – 2⅜

2¾ – 29/16

215•16 – 2¾

3⅛ – 215•16

CC-3125CC-3144CC-3163CC-3181CC-3200CC-3219CC-3238

1700210025002890

3290

1¼

17•16

1⅝

113•16

2

23•16

2⅜

28,531,534,538,542,045,047,5

0,60,70,70,80,91,01,1

–HR-36HR-41HR-46HR-50HR-55HR-60

–IN3144-125IN3163-144IN3181-163IN3200-181IN3219-200IN3238-219

–17•16 – 1¼

1⅝ – 17•16

113•16 – 1⅝

2 – 113•16

23•16 – 2

2⅜ – 23•16

––IN3163-125IN3181-144IN3200-163IN3219-181IN3238-200

––

1⅝ – 1¼

113•16 – 17•16

2 – 1⅝

23•16 – 113•16

2⅜ – 2

8000

9800

10.860

12.500

23•16

2⅜

29•16

2¾

215•16

3

3⅛

3⅜

3½

3¾

37•8

46,548,552,555,557,557,560,564,567,570,573,5

2,62,72,72,82,92,93,03,53,63,73,8

23•16 – 2

2⅜ – 23•16

29•16 – 2⅜

2¾ – 29•16

215•16 – 2¾

3 – 2¾

3⅛ – 215•16

3⅜ – 3

3½ – 3⅛

3¾ – 3½

37•8 – 3½

CC-12219CC-12238CC-12256CC-12275CC-12293CC-12300CC-12313CC-12338CC-12350CC-12375CC-12388

HR-55HR-60HR-65HR-70HR-75HR-75HR-80HR-85HR-90HR-95HR-100

IN12219-200IN12238-219IN12256-238IN12275-256IN12293-275IN12300-275IN12313-293IN12338-300IN12350-313IN12375-350IN12388-350


23•16 – 113•16

2⅜ – 2

29•16 – 23•16

2¾ – 2⅜

215•16 – 29•16

3 – 29•16

31•8 – 23•4

33•8 – 215•16

3½ – 3

3¾ – 3⅜

37•8 – 3⅜

–HR-46HR-50HR-55HR-60HR-65HR-70HR-75HR-80

–IN6181-163IN6200-181IN6219-200IN6238-219IN6256-238IN6275-256IN6293-275IN6313-293

––IN6200-163IN6219-181IN6238-200IN6256-219IN6275-238IN6293-256IN6313-275

––

2 – 1⅝

23•16 – 113•16

2⅜ – 2

29•16 – 23•16

2¾ – 2⅜

215•16 – 29•16

3⅛ – 2¾

CC-243132)

CC-24338CC-24350CC-24375CC-243883)

CC-24413CC-24425CC-24463CC-24500

14.00015.84016.57017.32018.05021.000

24.210

3⅛

3⅜

3½

3¾

37•8

4⅛

4¼

4⅝

5

62,066,069,072,076,080,084,090,096,0

5,15,25,25,45,65,76,87,37,4

3⅛ – 215•16

3⅜ – 3⅛

3½ – 3⅛

3¾ – 3½

4⅛ – 37•8

4¼ – 37•8

4⅝ – 4¼

5 – 4⅝

–

HR-80HR-85HR-90HR-95HR-100HR-105HR-110HR-120HR-130

IN24313-293IN24338-313IN24350-313IN24375-350IN24413-388IN24425-388IN24463-425IN24500-463

–

IN24313-275IN24338-300IN24350-300IN24375-338IN24388-338IN24413-375IN24425-375IN24463-413IN24500-425

3⅛ – 2¾

3⅜ – 3

3½ – 3

3¾ – 3⅜

37•8 – 3⅜

4⅛ – 3¾

4¼ – 3¾

4⅝ – 4⅛

5 – 4¼

CCINHRSeries



11⁄4 -5inch

ModelNumber

(max. capacity)

ModelNumber

DRIvEUNIT

▼ SElECTIONCHARTINTERCHANGEABlECASSETTE,

IMPERIAl

Max.Torque

(Nm)

Hex.Size1)

(inch)

NoseRadiusD

(mm) (kg)

HexagonSize

(inch)

ModelNumber

HOlDINGRINGS

OPTIONAlADD-ONREDUCERINSERTS,IMPERIAl

ModelNumber

HexagonSize

(inch)

ModelNumber

Other Reducer Insert dimensions available upon request.1) See the table of hexagon bolt and nut sizes and related thread diameters on page 82.2) Additional Reducer Insert: 31•8" - 29/16" IN24313-256 fits CC-24313 Cassette. Use HR-80 Holding Ring.3) Additional Reducer Insert: 33•4" - 29/16" IN24375-313 fits CC-24388 Cassette. Use HR-100 Holding Ring.

◀ The optional Reducer Insert must be secured in the Cassette with a Holding Ring.

HXD-60(6190Nm)

HXD-30(3290Nm)

HXD-120(12.500Nm)

HXD-240(24.210Nm)

HXD-Series,Inch-CassettesandInserts

33www.enerpac.com

CC-1255CC-1260CC-1265CC-1270CC-1275–CC-1280CC-1285CC-1290CC-1295CC-12100

8000

9800

10.860

12.500

5560657075–

80859095100

46,548,552,555,557,5

–60,564,567,570,573,5

2,62,72,72,82,9–

3,03,53,63,73,8

HR-55HR-60HR-65HR-70HR-75–HR-80HR-85HR-90HR-95HR-100

IN12-5541IN12-6046IN12-6550IN12-7055IN12-7560–IN12-8065IN12-8570IN12-9075IN12-9580IN12-10085



55/5060/5565/6070/6575/70

–80/7585/8090/8595/90

100/95

55/4660/5065/5570/6075/65

–80/7085/7590/8095/85

100/90

55/4160/4665/5070/5575/60

–80/6585/7090/7595/80

100/85

CC-641CC-646CC-650CC-655CC-660CC-665CC-670CC-675CC-680

38404805

5410

6190

414650556065707580

34,539,543,546,548,552,555,557,560,5

1,21,31,41,51,61,81,92,02,1

HR-41–HR-50HR-55HR-60HR-65HR-70HR-75HR-80

––IN6-5036IN6-5541IN6-6046IN6-6550IN6-7055IN6-7560IN6-8065

IN6-4136–IN6-5046IN6-5550IN6-6055IN6-6560IN6-7065IN6-7570IN6-8075

41/36–

50/4655/5060/5565/6070/6575/7080/75

––IN6-5041IN6-5546IN6-6050IN6-6555IN6-7060IN6-7565IN6-8070

––

50/4155/4660/5065/5570/6075/6580/70

––

50/3655/4160/4665/5070/5575/6080/65

CC-332CC-336CC-341CC-346CC-350CC-355CC-360

1700210025002890

3290

32364146505560

28,531,534,538,542,045,047,5

0,60,70,70,80,91,01,1

––HR-41HR-46HR-50HR-55HR-60

––IN3-4136IN3-4641IN3-5046IN3-5550IN3-6055

––

41/3646/4150/4655/5060/55

––IN3-4132IN3-4636IN3-5041IN3-5546IN3-6050

––

41/3246/3650/4155/4660/50

––IN3-4130IN3-4632IN3-5036IN3-5541IN3-6046

––

41/3046/3250/3655/4160/46

CC-2480CC-2485CC-2490CC-2495CC-24100CC-24105CC-24110CC-24115CC-24120CC-24125CC-24130

13.89016.03016.56017.10018.17020.840

24.210

80859095100105110115120125130

62,066,069,072,076,080,084,087,090,093,096,0

5,15,25,25,45,65,75,87,17,37,37,4

HR-80HR-85HR-90HR-95HR-100HR-105HR-110HR-115HR-120HR-125HR-130



80/7585/8090/8595/90

100/95105/100110/105115/110120/115125/120130/125


80/7085/7590/8095/85100/90105/95110/100115/105120/110125/115130/120

80/6585/7090/7595/80100/85105/90110/95115/100120/105125/110130/115

Other Reducer Insert dimensions available upon request.1) See the table of hexagon bolt and nut sizes and related thread diameters on page 82.2) Additional Reducer Insert: 31•8" - 29/16" IN24313-256 fits CC-24313 Cassette. Use HR-80 Holding Ring.3) Additional Reducer Insert: 33•4" - 29/16" IN24375-313 fits CC-24388 Cassette. Use HR-100 Holding Ring.

CCINHRSeries



32-130mm

ModelNumber

(max. capacity)

ModelNumber

DRIvEUNIT

▼ SElECTIONCHART

INTERCHANGEABlECASSETTES,METRIC

Max.Torque

(Nm)

Hex. Size 1)

(mm)

NoseRadiusD

(mm) (kg)

HexagonSize

(mm)

ModelNumber

HOlDINGRINGS

OPTIONAlADD-ONREDUCERINSERTS,METRIC

ModelNumber

HexagonSize

(mm)

ModelNumber

HexagonSize

(mm)

ModelNumber

Other Reducer Insert dimensions available upon request.1) See the table of hexagon bolt and nut sizes and related thread diameters on page 82.

◀ The optional Reducer Insert must be secured in the Cassette with a Holding Ring.

HXD-120(12.500Nm)

HXD-60(6190Nm)

HXD-30(3290Nm)

HXD-240(24.210Nm)

HXD-Series,MetricCassettesandReducerInserts

34

▼

PTW-Series,PneumaticTorqueWrenchesPTW1000

productivity• Highspeedcontinuousrotationforconstanttorqueoutput• lowfrictionplanetarygearboxdesignminimizeswearandextendsuptime

safety• Ergonomic,lowvibrationdesignreducesfatigueandtheriskofvibrationrelatedinjuriesfortheoperator

• lownoiseairmotorprovidesquiet,consistentperformanceforindoorandoutdoorapplications

convenience• Providedwithstandardreactionarm;wideassortmentofcustomarmsandaccessoriesareavailable

• AvailablewithorwithoutFilter-Regulator-lubricator(FRl)• Uniquecalibrationcertificateprovidedwitheachtool.

ContinuousRotationControlledTorque

▼ PTW-Series Pneumatic Torque Wrenches are ideal for applications where speed and precision are critical, such as track maintenance.

◀ The PTW1000 makes quick work of this flange maintenance job.

CalibrationCertificate

All PTW-Series tools are CE declared and are shipped complete with a calibration certificate.

TypicalPneumaticTorqueWrenchApplications

OilandGas,MRO- Pipe flanges- Valves- Man-way covers- Pressure vessels

Power Generation- Turbine bolts- Tower segments- Turbine casings

Mining- Track maintenance- Undercarriage maintenance- Wheel maintenance- Shovel maintenance.

35www.enerpac.com

®

246

300

280

40767812201763

1356271240678135

3005009001300

1000200030006000

111

1½

PTW1000CPTW2000CPTW3000CPTW6000C

12,68,03,12,5

272286343366

838383

114

727995

127

130133133178

8,28,8

10,417,7

A B C D

38

10

1

PneumaticTorqueWrenches

PTWSeries

▼ SElECTIONCHART


8135NmSquare Drive Range:

1-1½inch

PTW-Series,PneumaticTorqueWrenches

Enerpac PTW-Series Pneumatic Torque Wrenches are designed for

applications that require speed and control.

The standard package includes a Torque Wrench with a calibration certificate, an FRL (Filter/Regulator/Lubricator), and a 3 m long, ½” inch (13 mm) diameter air hose, which connects the FRL to the wrench.

Once the air hoses are connected, the operator simply adjusts the air pressure on

the FRL to achieve the desired torque using the calibration certificate. After this, the tool is ready to go to work! *

The air source used with the PTW system must be regulated and/or limited to 8,3 bar, and must be capable of providing a volume of at least (85 m3/h) at 6,9 bar. A separate ½” inch hose (not included) must be used to connect the FRL to the air supply.

* See instruction manual for comprehensive instructions.

Accessories

Enerpac offers a full line of accessories including a range of reaction arms and drives.

BSH-SeriesSockets

Heavy-Duty Impact Sockets for power driven torquing equipment.

FRl120C,Filter-Regulator-lubricatorwithairhose

All PTW-Series tools are shipped complete with standard reaction arm, and Filter-Regulator-Lubricator (FRL120C).



MinimumTorque

MaximumTorque

(Nm)

1) To order without FRL120C, remove “C” suffix from model number (example: PTW3000).2) Weight does not include reaction arm. Reaction arm weight for PTW1000, PTW2000, PTW3000 is 1,3 kg and for PTW6000 is 3,5 kg.

(Nm)(Ft.lbs) (Ft.lbs)

ModelNumber1)

(FRL120C included)SquareDrive(inch)

Speed

(RPM)

Dimensions (mm)

(kg) 2)

① PTW Torque Wrench

② Standard Reaction Arm

③ FRL120C Filter-Regulator-Lubricator with 3 meters air hose

All tools are shipped complete with standard reaction arm and FRL120C.

Page:

Page:

Page:

36

▼

ETW-Series,ElectricTorqueWrenchesETW3000E (wrench shown only; wrench cannot be purchased or used without control box)

performance• Highspeedcontinuousrotationgetsthejobdonefaster• Torqueandanglefunctionalityallowsinputofnominaltorquevaluefollowedbyaspecificangleofrotation

• Pass/FaillEDindicatoronbackoftoolverifiesfasteninghasbeencompletedaccordingtospecifiedinput.

simplicity• Controlboxwith7-inchtouchscreensimplifiestooloperation• Controlsonbackofwrenchenableoperatortomonitorandmanagethefasteningprocesswithoutreturningtothecontrolbox

• BrightlylitthreelinelEDdisplayonwrenchiseasytoreadinanyenvironment,eveninbrightsunlight.

traceability• Fasteningrecordcanbeviewedon-screenandtransferredthroughstandardUSBconnectiononthecontrolbox

• Eachtoolisperformancetestedandshippedcompletewithafactorycalibrationcertificate.

safety• liftpointsonwrenchenableusewithpositioninghandleorliftingdeviceforgreaterhandlingsafety

• Groundfaultdetectorprotectsoperatorintheeventofinsufficientgrounding.

YourSimpleSolutionforSmartBolting

▼ ETW-Series Electric Torque Wrenches are ideal for high volume fastening applications that require precision and traceability, such as this wind tower job.

CertificationsandDeclarations

All ETW-Series tools:- Are CE declared- Are shipped complete with a

calibration certificate- Are certified for North American Electrical

Safety by CSA International- Carry a CSA US and Canada mark.

TouchscreenControlBox

ETW-Series tools feature an easy to use, interactive touch-screen control box, which helps make even the most complex jobs simple to complete.

EasyAccesstoControls

Controls on back of wrench with LED display allow user to directly input desired torque, change direction of rotation, and monitor the fastening process.

37www.enerpac.com

D

C

B A 437

165

347

270270270540540540810810810162516251625

135513551355271027102710406540654065813581358135

200200200400400400600600600120012001200

100010001000200020002000300030003000600060006000

111111111

1½

1½

1½

ETW1000BETW1000IETW1000EETW 2000 B ETW2000IETW2000EETW3000BETW3000I ETW3000EETW6000BETW6000IETW6000E

9,815,215,25,89,09,02,84,34,31,92,92,9

115V 60 Hz230V 60 Hz230V 50 Hz115V 60 Hz230V 60 Hz230V 50 Hz115V 60 Hz230V 60 Hz230V 50 Hz115V 60 Hz230V 60 Hz230V 50 Hz

365365365380380380436436436453453453

838383838383838383

114114114

727272797979959595

127127127

130130130133133133133133133178178178

8,28,28,28,98,98,9

11,911,911,919,119,119,1

A B C D

38

10

ElectricTorqueWrenches

ETWSeries



1-1½inch

ETW-Series,ElectricTorqueWrenches

Enerpac ETW-Series Electric Torque Wrenches are particularly

well suited to complex jobs which demand precision and traceability.

The ETW-Series tools feature an automatic mode, which helps simplify and automate complex jobs, including those with torque and angle specifications, through the creation of presets.

Using the touchscreen, simply input the number of fasteners and desired torque value for each fastening step, followed by the required angle of turn. This sequence may then be saved as an automatic preset for future use.

For simpler jobs, torque values may be input with a digital slider on the touchscreen, or directly into the rear control panel of the wrench.

Once the input torque is achieved, the tool stalls, and a pass/fail indicator verifies that it is ready to move on to the next fastener.

When the job is completed, the fastening record can be viewed on the touch screen, or exported to a computer via a USB connection on the control box.

Accessories

Enerpac offers a full line of accessories including a range of reaction arms and drives.

BSH-SeriesSockets


MinimumTorque

MaximumTorque

(Nm)

1) Weight does not include reaction arm. Standard reaction arm weight for ETW1000, ETW2000, ETW3000 is 1,3 kg and for ETW6000 is 3,5 kg. Weight of the control box is 9 kg.

(Nm)(Ft.lbs) (Ft.lbs)

ModelNumber

SquareDrive(inch)

Speed

(RPM)

voltage Dimensions (mm)

(kg) 1)

① ETW Torque Wrench

② Control Box

③ Standard Reaction Arm

voltage:(ModelNumberendingwithsuffix)

B = 115V, 60 HzI = 230V, 60 Hz (with NEMA 6-15 plug)E = 230V, 50 Hz (with commonly used European

(SCHUKO) plug)

Page:

Page:

38

111234567

6262627673

112737372

8484

102102152102102 102

206384511172150381406240 151

232384229254419508305152

737373

1022022031919 25

1021021461841903232 32

–––215110210251 51

––32641145757 57

A B C D

ED6TWSED12TWSED18TWSRATWSERATWSSLRATWSDSATWSSRATWSBLTWS

ED6TWLED12TWLRATWL ERATWL SLRATWLDSATWLSRATWL BLTWL

11234567

10

TORQUEWRENCHSElECTION

SocketSizeRange (mm) ▶

SocketSizeRange (inch) ▶

TorqueRange(

Nm) ▶

TorqueRange(

Ft.lb

s) ▶

TorqueWrenchAccessories

PTW, ETWSeries



1-1½inch

OptionalAccessoriesForusewithPTWandETW1000,2000,3000-models Dimensions (mm)

ForusewithPTWandETW6000-models

Nr. Description ModelNr. Application

Extended Drive, 6 inch (152 mm)Extended Drive, 12 inch (305 mm)Extended Drive, 18 inch (457 mm)Standard Reaction ArmExtended Reaction ArmSliding Reaction Arm Double Straight Reaction Arm Straight Reaction ArmBlank Reaction Arm **

Extended Drive 6 inch (152 mm)Extended Drive 12 inch (305 mm)Standard Reaction ArmExtended Reaction Arm Sliding Reaction ArmDouble Straight ArmStraight Reaction Arm Blank Reaction Arm **

* Time to reposition arm when repeatedly moving from tightening to loosening. ** WARNING: Blank reaction arms must be heat treated to HRc 38-42 prior to use.

Nose extension, primarily for truck wheel boltsNose extension, primarily for truck wheel boltsNose extension, primarily for truck wheel boltsStandard arm included with PTW and ETW modelLong plate for use with deep well sockets For widely spaced and uneven bolt centersReduces time to reposition arm *Long plate for wide spaced reaction pointsWeldable blank for custom applications **

Nose extension, primarily for truck wheel boltsNose extension, primarily for truck wheel boltsStandard arm included with PTW and ETW modelLong plate for use with deep well sockets For widely spaced and uneven bolt centersReduces time to reposition arm *Long plate for wide spaced reaction pointsWeldable blank for custom applications **

BSH-SeriesSockets


Page:

39www.enerpac.com

TypicalPTWandETW-SeriesTorqueWrenchApplications

Mining• Trackmaintenance• Undercarriagemaintenance• Wheelmaintenance• Shovelmaintenance

Power Generation• Turbinebolts• Towersegments• Turbinecasings

Oil&Gas• Pipeflanges• Valves• Manwaycovers• Pressurevessels

www.enerpac.com40

–

–

–

–

– –

–

–

–

–

S1500XS3000XS6000XS11000XS25000X

SQD-25-ISQD-50-ISQD-75-ISQD-100-ISQD-160-ISQD-270-I

W2000XW4000XW8000XW15000XW22000XW35000X

HXD-30HXD-60HXD-120HXD-240–

TorqueWrench&PumpSelectionMatrix

PME,PMU-Series

ZU4-Series TQ-Series ZE-Series PTA-Series ZA4-Series

ElECTRICPUMPS AIRDRIvENPUMPS

OptimumTorqueWrenchandPumpCombinationsFor optimum speed and performance Enerpac recommends the following system set-up with wrench-pump-hose combinations. For other combinations, consult your Enerpac bolting expert or your authorized Enerpac distributor.

ZU4–ElectricWrenchPumps

Utilizing a universal motor, the ZU4-Series has excellent low voltage characteristics. It works

well with long extension cords or generator driven electrical power supplies. A field proven, efficient design ensures this pump is dependable and will draw less current – lowering your operating cost. ZU4-pumps are available in Pro and Classic formats.

ZU4Propumps have an LCD feature to display torque or pressure, selectable torque wrench, and self-diagnostics – premium features not available on any other pump. ZU4Classicpumps feature an analogue gauge and a basic electrical package to deliver durable, safe and efficient hydraulic power.

ZE-SeriesElectricWrenchPumps

The ZE-Series features premium options, such as the LCD to display torque or pressure values, and self-diagnostics. These pumps utilize an induction motor, making the ZE-Series the coolest and quietest pumps in their class.

ZA-SeriesAirDrivenWrenchPumpsUtilizing the highly efficient design of the Z-Class pumping element, this air driven pump is best suited to power medium to large size torque wrenches.

TQ-700SeriesElectricWrenchPumpsDesigned for both portability and production, the TQ-700 features optimized flow technology to deliver superior bolting speed.

ForS&W Modelnr.

TorqueWrenchHoses

Use Enerpac twin safety hoses to connect your torque

wrench to the pump.

6 m long, 2 hoses12 m long, 2 hosesForSQD&HXD


Page: Page: Page: Page: Page: Page:

Speed:

ReservoirCapacity:

DutyCycle:

Weight:

S-Series

SQD-Series

W-Series

HXD-Series

Field/FactoryWork:

1,9-3,8litres

Standard

Field

4,0-8,0litres

Standard

Field

4,0litres

Medium

Field/Factory

4,0-40litres

Heavy-Duty

Factory

3,8litres

Standard

Field

4,0-8,0litres

Heavy-Duty

Field

Optimal

Optimal Optimal

Optimal

Optimal

Optimal

Optimal

Optimal

Optimal

Acceptable

Acceptable

OptimalOptimal

Optimal

Optimal

––

Optimal

Optimal

THQ-706T

THQ-712T

THC-7062

THC-7122

41

6

26

12

30

42 48 46 50 52

41

▼

▼ SElECTIONCHART

PortableElectricTorqueWrenchPumps

• Powerfultwo-speedpumpislightweightandeasytocarry• StandardheatexchangerpackageonPMU-Serieskeepspumpcoolunderextremeuse

• Glycerinfilledgaugewithscalesreadinginpsiandbar• TransparentoverlaysinNmandFt.lbsforallEnerpactorquewrenchesprovideaquicktorquereference

• Universalmotorforahighpower-to-weightratio;generatesfullpressureonaslittleas50%oftheratedlinevoltage

• Adjustablepressurereliefvalveforaccuratetorqueadjustmentsandpreciserepeatability.

Shown: PMU-10422

Reservoir Capacity:

1,9-3,8litres

PMEPMUSeries

UseableOil

Capacity

(litres)

ModelNumberwithHeatExchanger*

ElectricMotor

(Volt-phase-Hz)

DimensionslxWxH

(mm)

MaximumPressure Rating

(bar)

ForUsewithTorqueWrenches

115 - 1 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 1 - 50/60115 - 1 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 1 - 50/60

* For pump without heat exchanger change PMU into PME. Example PME-10442-Q. PME-Series pump size: 250 x 250 x 360 mm. Weight 18 kg (1,9 litres) and 21 kg (3,8 litres).

For700bar

TorqueWrenchHoses

Use Enerpac twin safety hoses to connect your torque wrench to the pump.


Flow at Rated Pressure:

0,33l/minMotor Size:

0,37kWMaximum Operating Pressure:

700-800bar

For800bar


Model-Nr.

1st stage 2nd stage

Oil FlowRate

(l/min)

1st stage 2nd stage (kg)

GaugeandOverlayKit

Available separately for use with PME, PMU-Series pumps: GT-4015Q includes gauge and overlays for all S- and W-Series

wrenches. GT-4015 includes gauge and overlays for all SQD and HXD-Series wrenches.

3,33,33,33,33,33,33,33,3

1,93,81,93,81,93,81,93,8

431x280x381431x330x381431x280x381431x330x381431x280x381431x330x381431x280x381431x330x381

0,330,330,330,330,330,330,330,33

4848484848484848

700700700700800800800800

THQ-706TTHQ-712T

THC-7062THC-7122

PMU-10427-QPMU-10447-QPMU-10422-QPMU-10442-QPMU-10427PMU-10447PMU-10422PMU-10442

S1500XS3000X

SQD-25-ISQD-50-I

W2000XW4000X

HXD-30HXD-60

2124212421242124

www.enerpac.com42

▼

ZU4T-Series,ElectricTorqueWrenchPumps

•FeaturesZ-Classhigh-efficiencypumpdesign;higheroilflowandbypasspressure,coolerrunningandrequires18%lesscurrentdrawthancomparablepumps

•Powerful1,25kWuniversalelectricmotorprovideshighpower-to-weightratioandexcellentlow-voltageoperatingcharacteristics

•High-strength,moldedcompositeshroudprotectsmotorandelectricalcomponents,whileprovidinganergonomic,non-conductivehandleforeasytransport

•Pendantprovidesadditionalsafetyfortheoperator.

pro series pumps only•lCDreadoutprovidespressuredisplayandanumberofdiagnosticandreadoutcapabilitiesneverbeforeofferedonaportableelectricpump

• Auto-Cyclefeatureprovidescontinuouscycleoperationofthetorquewrenchaslongastheadvancebuttonispressed(pumpcanbeusedwithorwithoutautocycle).

ZU4204TE-Q(ProElectricserie),ZU4204BE-Q(ClassicElectricserie)

◀ Any brand of hydraulic torque wrench can be powered by the portable ZU4T-Series torque wrench pump.

ClassicElectrical

Basic electrical package includes mechanical contactor, ON/OFF toggle switch, pendant with electro-mechanical push buttons,

24V transformer timer and operator accessible circuit breaker.

Pro-SeriesPumpModels

Back-lit LCD and Pressure Transducer featuring Auto-Cycle Technology.

• Digital read-out and “Autocycle” setting• Display pressure (bar, MPa, psi) or torque

(Nm, Ft.lbs) read-out• Torque wrench model is selectable• Pump usage information, hour and cycle

counts• Low-voltage warning and recording• Self-test and diagnostic capabilities• Information can be displayed in English,

French, German, Italian, Spanish and Portuguese

• Pressure transducer is more accurate and durable than analog gauges

• Easy-viewing variable rate display.

Tough,DependableInnovative

43

Page:

OIlFlOWvERSUSPRESSURE

Oil F

low

(l/m

in)

▶

Pressure (bar) ▶

ZU4T-Series,TorqueWrenchPumps

Reservoir Capacity:

4,0-8,0litresFlow at Rated Pressure:

1,0l/minMotor Size:

1,25kW

ZU4TSeries


700-800bar

1) All models meet CE safety requirements and all CSA requirements.

2) European plug and CE EMC directive compliant3) With NEMA 6-15 plug4) Select -E suffixed pumps for Enerpac SQD and HXD-

Series 800 bar torque wrenches, see page 44.

ModelNumber 1) 4)

UsableOil Capacity

(litres)

MotorElectricalSpecification

Z-Class–APumpForEveryApplication

Patented Z-Class pump technology provides high

by-pass pressures for increased productivity – important in applications using long hose runs and high pressure-drop circuits, like heavy lifting or certain double-acting tools.

Enerpac ZU4T-Series pumps are built to power small to large torque wrenches. Choosing the right ZU4T-Series torque wrench pump for your application is easy.

ClassicElectricTorqueWrenchPumps

• The Classic has traditional electro-mechanical components (transformers, relays and switches) in place of solid-state electronics. The Classic delivers durable, safe and efficient hydraulic power.

ProSeriesElectricTorqueWrenchPump

• Digital (LCD) display features a built-in hour meter, pressure display and shows self-diagnostic, cycle-count and low voltage warning information.

These premium features are not available on any other pump – anywhere!

• Auto-Cycle feature provides continuous cycle operation of the torque wrench as long as the advance button is pressed (pump can be used with or without Auto-Cycle feature).

▼ COMMONPUMPMODElS

TorqueWrenchPumpSelection

For optimum speed and performance see the torque wrench pump and hose selection matrix.

ForUseWithTorqueWrenches

PumpRatings

-Qsuffix pumps are for 700bar torque wrenches, and include spin-on couplers.

-Esuffix pumps are for use with Enerpac SQD and HXD-Series 800bar torque wrenches, and include polarized lock-ring safety couplers.

115 VAC, 1-ph115 VAC, 1-ph

208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph

115 VAC, 1-ph115 VAC, 1-ph

208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph

ProSeriespumps

All wrenches

All wrenches

Page:

GaugeandOverlayKit

Available separately for use with ZU4T-Series Classic:GT-4015Q includes gauge and overlays for all S- and W-Series

torque wrenches.GT-4015 includes gauge and overlays for all SQD and HXD torque wrenches.

Classicpumps

(kg)

323432343234373338344036

40

44

ZU4204TB-QZU4208TB-QZU4204TE-Q 2)

ZU4208TE-Q 2)

ZU4204TI-Q 3)

ZU4208TI-Q 3)

ZU4204BB-QHZU4204BB-QZU4208BE-QH 2)

ZU4204BE-Q 2)

ZU4208BI-QH 3)

ZU4208BI-Q 3)

4,08,04,08,04,08,04,04,08,04,08,08,0

www.enerpac.com44

Page:

8Options

① User adjustable relief valve

② Heat Exchanger (optional)

③ Skidbar (optional)

④ 4-wrench manifold (optional)

⑤ Roll cage (optional)

ZU4T-SeriesTorqueWrenchPumps

HowtoorderyourZU4T-Seriestorquewrenchpump

Ordering Example

Model No. ZU4208TE-QMHK

700barProElectricSeries pump for use with Enerpac S and W-Series and other 700 bar torque wrenches, 230V motor, 8 litres reservoir, 4-wrench manifold, heat exchanger and skidbar.

Refer to the torque wrench pump selection matrix for optimum wrench, pump and hose combinations.

1Product Type

2MotorType

3Flow Group

4valveType

5Reser voir Size

6valve

Operation

7voltage

▼ThisishowaZU4T-Seriespumpmodelnumberisbuiltup:

1 ProductType

Z = Pump series

2 MotorType

U = Universal electric motor

3 FlowGroup

4 = 1,0 l/min @ 700 bar

4 valveType

2 = Torque wrench valve

5 ReservoirSize

04 = 4,0 litres usable oil 08 = 8,0 litres usable oil

6 valveOperation

T = ProElectricSeriepump with solenoid valve and pendant, LCD Electric and pressur transducer B = ClassicElectricpump with

solenoid valve and pendant.

MotorSize

(kW)

MotorElectrical

Specification(Volt - Phase - Hz)

OutputFlowRate(l/min)

ReliefvalveAdjustment

Range(bar)

Soundlevel

(dBA)7 bar 350 bar50 bar 700 bar

ZU4T-SeriesPerformanceChart

8Options

8MustbeEorQ

* Pump type (-Q) shown, (-E) range is 124-800 bar.

ZU4T-Series,OrderingMatrix&Specifications

For700bar6 m long, 2 hoses12 m long, 2 hosesFor800bar6 m long, 2 hoses12 m long, 2 hoses

ModelNr.

TorqueWrenchHoses


7 voltage

B = 115V, 1 ph, 50/60 Hz E = 208-240V, 1 ph, 50/60 Hz

(with European plug CE RF compliant)

I = 208-240V, 1 ph, 50/60 Hz (with NEMA 6-15 plug)

8 Options

E = with800barcoupler for use with HXD and SQD-Series or other wrenches

Q = with700barcoupler for use with S and W-Series or other wrenches

H = Heat exchanger K = Skid bar M = 4-wrench manifold R = Roll cage

85-908,8 1,2 124-700 *11,5 1,0

THQ-706TTHQ-712T

THC-7062THC-7122

40

Z u 4 2 08 t e Q h m-

115 - 1 - 50/60208-240 - 1 - 50/60

1,25

45

ZU4T-Series,PumpOptions

heat exchanger

• Removesheatfromthebypassoiltoprovidecooleroperation

• Stabilizesoilviscosity,increasingoillifeandreduceswearofpumpandotherhydrauliccomponents.

4-Wrench manifold

• Forsimultaneousoperationofmultipletorquewrenches

• Canbefactoryinstalledororderedseparately.

skid bar

• Providesgreaterpumpstabilityonsoftor uneven surfaces

• Provideseasytwo-handedlift.

* Add suffix K to pump model number for factory installation.

1) For pump without heat exchanger 2,2 kg.2) For pump with heat exchanger 3,2 kg.Ordering Example: ZU4208TE-QK

AccessoryKit*ModelNr.

CanbeusedonZU4-Seriestorquewrenchpumps

* Add suffix H to pump model number for factory installation.

Heat Exchanger adds 4,1 kg to pump weight.Ordering Example: ZU4208TE-QH

115 Volt pumps230 Volt pumps

roll cage

• Protectspump

• Providesgreaterpumpstability.

* Add suffix R for factory installation.1) For pump without heat exchanger 5 kg.2) For pump with heat exchanger 7 kg.Ordering Example: ZU4208TE-QR

ZU4TSeries

Reservoir Capacity:

4,0-8,0litresFlow at Rated Pressure:

1,0l/minMotor Size:


700-800barAccessory Kit *Model Nr.


04 and 08 reservoir 1)






* Add suffix M for factory installation. Weight 4,0 kg.Ordering Example: ZU4208TE-QM



for 800 bar torque wrenchesfor 700 bar torque wrenches

▼ Most hydraulic torque wrenches can be powered by the Enerpac ZU4T-Series torque wrench pump.

ZHE-U115ZHE-U230

SBZ-4SBZ-4L

ZRC-04ZRC-04H

ZTM-EZTM-Q

www.enerpac.com46

▼

ZE-Series,ElectricTorqueWrenchPumps

•Auto-Cyclefeatureprovidescontinuouscycleoperationofthetorquewrenchaslongastheadvancebuttonispressed(pumpcanbeusedwithorwithoutautocyclefeature)

•lCDreadoutprovidespressureandtorquedisplayandanumberofdiagnosticandreadoutcapabilitiesneverbeforeofferedonaportableelectricpump

•Totallyenclosed,fan-cooledindustrialelectricmotorssupplyextendedlifeandstanduptoharshindustrialenvironments

•High-strength,moldedelectricalenclosureprotectselectronics,powersuppliesandlCDreadoutfromharshenvironments.

ZE4204TE-QHR

Back-litlCDandPressureTransducerfeaturing Auto-CycleTechnology

• Digital read-out and “Autocycle” setting• Display pressure (bar, MPa, psi) or torque

(Nm, Ft.lbs) read-out• Torque wrench model is selectable• Pump usage information, hour and cycle

counts• Low-voltage warning and recording• Self-test and diagnostic capabilities• Information can be displayed in English,

French, German, Italian, Spanish and Portuguese

• Pressure transducer is more accurate and durable than analog gauges

• Easy-viewing variable rate display.


◀ The ZE-Series torque wrench pumps are perfectly matched for this W2000X wrench.

47

ZE-Series,ElectricTorqueWrenchPumpsZE-SERIESOIlFlOWvERSUSPRESSURE

Oil F

low

(l/m

in)

▶

OutputFlowRateat50Hz2)

(l/min)

Soundlevel

(dBA)


Range

(bar)

MotorSize

(kW)

2) Flow rate will be approximately 6/5 higher at 60 Hz.

▼ COMMONTORQUEWRENCHPUMPMODElS

ModelNumberwithHeatExchangerandRollCage

MaximumOperatingPressure

(bar)

MotorElectrical

Specification

(Volt - Ph - Hz)

UsableOil

Capacity1)

(litres) (kg)

▼ PERFORMANCECHART

PumpSeries

① User adjustable relief valve

② Heat exchanger (optional)

③ Roll cage (optional)

Page:



Oil F

low

(l/m

in)

▶

Pressure (bar) ▶ Pressure (bar) ▶

ZE-Series,4and8litresreservoirs

all S and W-Series

all SQD and HXD-Series


7 bar 50 bar 350 bar 700 bar

For700bar

4-WrenchManifold


for 700 bar torque wrenchesfor 800 bar torque wrenches

For800bar6 m long, 2 hoses12 m long, 2 hoses

ModelNr.

ModelNr.

TorqueWrenchHoses


4-WrenchManifold

For simultaneous operation of multiple torque wrenches.

Reservoir Capacity:

4,0-40litresFlow at Rated Pressure:

0,82-1,64l/minMotor Size:

1,1-2,2kW

ZESeries


700-800bar

1) Larger reservoirs (8, 10, 20 and 40 litres) are available. Contact Enerpac.

6161626261616262

40

4,04,04,04,04,04,04,04,0

115 - 1 - 50/60230 - 1 - 50/60230 - 3 - 50/60400 - 3 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 3 - 50/60400 - 3 - 50/60

700700700700800800800800

ZE4TZE5T

8,811,8

8,111,2

0,91,7

0,81,6

1,12,2

70 - 80070 - 800

7575

THQ-706TTHQ-712T

ZTM-QZTM-E

THC-7062THC-7122

ZE4204TB-QHRZE4204TE-QHRZE4204TG-QHRZE5204TW-QHRZE4204TB-EHRZE4204TE-EHRZE4204TG-EHRZE5204TW-EHR

www.enerpac.com48

▼ TQ-700E

• Optimizedflowtechnology–threestagepumpmaximizesproductivityofthepumpandtoolwhileminimizingheatbuild-upanddowntime

• Heatexchangerisstandardincluded• Aquiet(<85dBA),lightweightpumpwithacompactfootprint–easytomovearoundandthroughtheworksite

• Durablerollcagewithanergonomicallysizedhandleandshieldedgauge–apumpthatiseasytoputintopositionandsafefromonsiteoperationalhazards

• Maintenancemadesimplewithabrushlessmotordesignedforcontinuous usage

• Straightforwardoperationwithasimplepressuresetandconvenienttouse6mpendantcontrol–immediateproductivityforcrewsoperatingthepump

• IP55Ratingforsuperiordustandwaterprotection• TransparentgaugeoverlaysinNmandFt.lbsforallEnerpacSandW-Seriestorquewrenchesprovideaquicktorquereference.

TQ-Series,ElectricWrenchPumps

lightweightTorqueWrenchPumps

TorqueWrenchHoses

Use Enerpac THQ-700 series twin hoses with 700 bar pumps.

FourPortManifold

The TQ-700E offers an optional four wrench manifold as an accessory factory installed. (Add suffix “M” at the end of the

model number. For example: TQ-700EM).



For700bar6 meters long, 2 hoses12 meters long, 2 hoses

ModelNr.

Page:

▶

The TQ-700E and the W-Series wrenches are a productive combination in wind

power applications.

THQ-706TTHQ-712T

1

49


For optimum speed and performance see the torque wrench, pump and hose selection matrix.

ElectricTorqueWrenchPumps

Reservoir Capacity:

4,0litresFlow at Rated Pressure:

0,5l/minMotor Size:


700bar

TQSeries

ForUsewithTorqueWrenches

Pressure Rating

(bar)

UseableOil

Capacity

(litres)

MotorSize

(kW)

MotorElectrical

Specifications

(Volt - Ph - Hz)

Sound level

(dBA)

ModelNumber1)

(kg)

TQ-700Applications

The TQ-Series pump is ideal for powering hydraulic wrenches for the Power Generation and Wind

Markets. The TQ-700 has been engineered with Optimized Flow Technology to deliver up to 50% faster bolt tightening than competing pumps.

Bolting speed is more complex than how much oil flow per minute the pump produces. The key is optimizing the flow rate across the entire bolting cycle. With more oil flowing at the right time and at the right volume, you achieve the optimized flow for a hydraulic bolting system. The result of this optimized flow is more bolts tightened faster and a more productive work team.

▼ The TQ-700E and the W-Series wrenches are a productive combination.

Page:

Internal laboratory testing based on standard torqueing procedure on a pipe flange with 14, 1⅞" bolts.

Boltstightenedperhour

All S and W-Series

1) All models meet CE safety requirements and all TÜV requirements.2) TQ-700 E with European plug and CE EMC directive compliant. 3) TQ-700 I with NEMA 6-15 plug.

4,04,04,0

0,750,750,75

115 - 1 - 50/60230 - 1 - 50230 - 1 - 60

82 - 8582 - 8582 - 85

313030

700700700

TQ-700 BTQ-700 E 2)

TQ-700 I 3)

40

www.enerpac.com50

▼

PTA-Series,CompactPneumaticTorquePumpsPTA-1404

• Compactandportable• Handlelocateddirectlyoverpump’scenterofgravityforgreatereaseincarrying

• Highbypass(125bar)forfastertorquecycles• Highpower-to-weightratiosuitsallEnerpactorquewrenches• Glycerinefilledpressuregaugewithscalesreadinginbar/psi• TransparentoverlaysinNmandFt.lbsforallEnerpactorquewrenchesprovideaquicktorquereference

• Internalsafetyreliefvalve,factorypreset.

Two-StagePowerinaPortableDesign

For700bar

TorqueWrenchHoses


6 m long, 2 hoses12 m long, 2 hosesFor800bar


ModelNr.

GaugeandOverlayKit

Available separately for use with PTA-Series pumps: GT-4015Q includes gauge and overlays for all S and W-Series wrenches.

GT-4015 includes gauge and overlays for all SQD and HXD-Series wrenches.

◀ The compact PTA-Series pumps may easily be transported to jobsites, and are ideal for powering Enerpac torque wrenches such as this W-Series low profile tool.

THC-7062THC-7122

THQ-706TTHQ-712T

51

CompactPneumaticTorqueWrenchPump




Page:

Reservoir Capacity:

3,8litres

PTASeries


0,33l/minAir Consumption:

1133l/minMaximum Operating Pressure:

700-800bar


Oil F

low

(l/m

in)

▶

Pressure (bar) ▶

▼ PERFORMANCECHARTPressureRating

(bar)

1st stage 2nd stage

Oil FlowRate

(l/min)

1st stage 2nd stage

ReservoirCapacity

(litres)

UseableOil

(litres)

Air Consumptionat7bar

(l/min)

AirPressure

Range

(bar) (kg)

① 5 mtr Air control pendant② Vent/Fill plug③ Externally adjustable relief valve

④ 1/4”-18 NPTF Hydraulic ports ⑤ 3/8”-18 NPTF Air inlet⑥ Gauge with overlay kit

ModelNumber

40

S1500XS3000X

SQD-25-ISQD-50-I

W2000XW4000XHXD-30HXD-60

125

125

700

800

PTA-1404-Q

PTA-1404

3,9

3,9

0,33

0,33

3,8

3,8

1,9

1,9

1133

1133

3,4 - 7,0

3,4 - 7,0

24,5

24,5

www.enerpac.com52

▼

ZA4T-Series,AirDrivenTorquePumps

•Two-speedoperationandhighby-passpressurereducescycletimeforimprovedproductivity

• GlycerinfilledpressuregaugewithtransparentoverlaysinNmandFt.lbsforEnerpactorquewrenchesprovideaquicktorquereference

• StandardRegulator-Filter-lubricatorwithremovablebowlsandautodrain• Heatexchangerwarmsexhaustairtopreventfreezingandcoolstheoil• Ergonomicpendantallowsremoteoperationupto6m.

complete 700 bar pump-hose set Za4208tX-Qru105• Fineairpressureadjustmentforveryaccuratetorquecontrol• Improvedwrenchperformanceatlowpressure• StandardwithTHQ706Ttwinhose.

ZA4204TX-ER

◀ Most hydraulic torque wrenches can be powered by the Enerpac ZA4T-Series torque wrench pump.

For700bar

TorqueWrenchHoses




ModelNr.




Page:

GaugeandOverlayKit

Available separately for use with ZA4T-Series pumps: GT-4015Qincludes gauge and overlays for all S- and W-Series wrenches.

GT-4015 includes gauge and overlays for all SQD and HXD-Series wrenches.

THQ-706TTHQ-712T

THC-7062THC-7122

40

53

DEKRA 0602

▼ COMMONPUMPMODElS

Page:

AirDrivenTorqueWrenchPumpsOi

l Flo

w (l

/min

) ▶

Pressure (bar) ▶

6,9 bar dynamic air pressure at 2840 l/min

ModelNumber

MaximumOperatingPressure

(bar)

UsableOilCapacity

(litres) (kg)



PumpApplications

The ZA4T-Series pump is best suited to power medium to large size torque wrenches.

Patent-pending Z-Class technology provides high by-pass pressures for increased productivity. Its high power to weight ratio and compact design make it ideal for applications which require easy transport of the pump.

All ZA4T-Series pump models meet CE, CSA and TÜV safety requirements. For further application assistance contact your local Enerpac office.

ATEX95Certified

The ZA4T-Series pumps are tested and certified according to the Equipment Directive 94 / 9 / EC “ATEX Directive”.

The explosion protection is for equipment group II, equipment category 2 (hazardous area zone 1), in gas and/or dust atmospheres. The ZA4T-Series pumps are marked with: Ex II 2 GD ck T4.

AccessoryOptions

Available by placing the following additional suffix at the end of the model number:

K = Skid barM = 4-wrench manifoldR = Roll cage.

Reservoir Capacity:

4,0-8,0litres

ZA4TSeries


0,8-1,0l/minAir Consumption:

600-2840l/minMaximum Operating Pressure:

700-800bar

All S and W-Series

All SQD and HXD-Series

▼ ZA4208TX-QRU105 for improved wrench performance and torque control at low pressure.

* Standard with THQ706T hose and fine air pressure adjustment for very accurate torque control.

ZA4208TX-QRU105 *ZA4204TX-QZA4208TX-QZA4204TX-QRZA4208TX-QRZA4204TX-EZA4208TX-EZA4204TX-ERZA4208TX-ER

53

6,62,76,62,76,62,76,62,76,6

454247465142474651

700700700700700800800800800

www.enerpac.com54

ZA4T-Series,OrderingMatrixandSpecifications

1ProductType

2MotorType

3FlowGroup

4valveType

5Reser voirSize

6valve

Operation

7voltage

▼ ThisishowaZA4T-Seriespumpmodelnumberisbuiltup:

1 ProductType

Z = Pump series

2MotorType

A = Air motor

3FlowGroup

4 = 1,0 l/min @ 700 bar

4valveType

2 = Torque Wrench Valve 5ReservoirSize

04 = 2,7 litres useable oil 08 = 6,6 litres useable oil

6 valveOperation

T = Air operated valve with pendant

7 voltage

X = Not applicable

8 Options

E = with800barcouplers for use with HXD and SQD-Series or other wrenches

Q = with700barcouplers for use with S and W-Series or other wrenches

K = Skid bar M = 4-wrench manifold R = Roll cage

8Options

8MustbeEorQ

HowtoorderyourZA4T-Seriestorquewrenchpump

Model No. ZA4208TX-QMR

700 bar pump for use with Enerpac S- and W-Series and other 700 bar hydraulic torque wrenches, 8 litres reservoir, 4-wrench manifold, and roll cage.

Refer to the selection matrix for optimum wrench, pump and hose combinations.

① User adjustable relief valve② Roll Cage (optional)③ Gauge with overlays④ Filter/lubricator/regulator⑤ Oil level sight gauge

⑥ Air input 1/2" NPTF⑦ Standard handle⑧ Oil drain⑨ 1/4”-18 NPTF Oil outlet

8Options

* Pump type (-Q) shown, (-E) range is 124-800 bar.** ZA4208TX-QRU105 only.

DynamicAirPressure

Range

(bar)

OutputFlowRate(l/min)


Range

(bar)

Soundlevel

(dBA)

ZA4T-SeriesPerformance

7 bar

350 bar

50 bar

700 bar

AirConsumption

(l/min)

▼ Most hydraulic torque wrenches can be powered by the Enerpac ZA4T-Series torque wrench pump.

For700bar

TorqueWrenchHoses




ModelNr.

Z A 4 2 08 T X - Q M R

85-908,8

4,8 **

1,2

1,1 **124-700 *

11,5

5,4 **

1,0

0,8 **

4,0 - 6,9

7,0 **600 - 2840

THQ-706TTHQ-712T

THC-7062THC-7122

55

ZA4T-Series,PumpOptions

Reservoir Capacity:

4,0-8,0litres

ZA4TSeries


0,8-1,0l/minAir Consumption:

600-2840l/minMaximum Operating Pressure:

700-800bar

skid bar

• Providesgreaterpumpstabilityonsoftor uneven surfaces

• Provideseasytwo-handedlift.

4-Wrench manifold

• Forsimultaneousoperationofmultipletorquewrenches

• Canbefactoryinstalledororderedseparately.

* Add suffix M for factory installation. Weight manifold 4,5 kg.

Ordering Example: ZA4208TX-QM

Accessory Kit*ModelNr.

CanbeusedonZA4T-Seriestorquewrenchpumps

* Add suffix K for factory installation. Weight skid bar 2,2 kg. Ordering Example: ZA4208TX-QK

04 and 08 reservoir

Accessory Kit*ModelNr.


for 800 bar wrenchesfor 700 bar wrenches

roll cage

• Protectspump

• Providesgreaterpumpstability



* Add suffix R for factory installation. Roll cage weight 3,4 kg. Ordering Example: ZA4208TX-QR

04 and 08 reservoir

700 bar spin-on couplers

Model-Nr: TH-630malecoupler TR-630femalecoupler

• Mountedon: - Torquewrenchpumpswithsuffix“Q” - SandW-Serieswrenches - THQ-Serieshoses - 4-WrenchmanifoldZTM-Q.

800 bar lock-ring couplers

Model-Nr: CMF-250malecoupler CFF-250femalecoupler

• Mountedon: - Torquewrenchpumpswithsuffix“E” - HXDandSQD-Serieswrenches - THC-Serieshoses - 4-WrenchmanifoldZTM-E.

SBZ-4ZTM-EZTM-Q

ZRC-04

www.enerpac.com56

▼

• SixloadcellsfromM16toM95orfrom⅝"to3¾"• Twinportsforquickconnectionofmultipletools• Onlyonesizeofbridgepersizeofloadcell• Detachableandrotationalbridgesimplifiestoolpositioning• Fullbridgewindow• Pistonstrokeindicator• Blacksurfacetreatmentprotectsagainstcorrosion• Anti-slipgripformoresecurehandling• Universalandmulti-usetool.

GT-Series,HydraulicBoltTensioners

Bolt Range

(mm) (inch)

loadCelland BridgeReference

TechnicalData Dimensions(mm)Cylinder

EffectiveArea(mm2)

loadCapacity

(kN)

Stroke

(mm) (kg)

Shown: GT-SeriesBoltTensioners

Nearestobstruction

MinimumStudProtrusion

lmin=1xD

TensioningPumps,HosesandCouplers

High pressure pumps, hoses and fittings matched for use with the Enerpac GT-Series Bolt Tensioning system.

Accurate&ReliableExtremePerformanceBoltTensioner

▼ GT-Series bolt tensioner used for tightening blade bolts of wind turbine.

Page:

Page:

M16-M30M30-M39M39-M52M52-M68M68-M80M80-M95

1495,42677,25127,19782,115079,718972,1

224,3401,5768,91466,92261,42845,1

101010101010

135136160180202219

113111126141157173

273546627882

86107138174210240

3,04,17,012,218,727,8

GT1-LCBGT2-LCBGT3-LCBGT4-LCBGT5-LCBGT6-LCB

⅝"-1"1⅛"-1½"1½"-2"2"-2½"

2½"-3¼"3¼"-3¾"

59

80

A B C D

57

HydraulicBoltTensioners

GTSeries

Bolt Range:

M16-M95, ⅝"-3¾"Maximum Load:

2845kNMaximum Operating Pressure:

1500bar

HowtoOrder

To provide maximum flexibility Load Cell and Bridges are ordered separately from Adaptor Kits.

Example, to order a complete tensioner for a M36 x 4 threaded bolt order:

1 x Load Cell and Bridge: GT2-lCB

1 x Adaptor Kit: GT2PM-NRS03640

loadCelland BridgeReference

ThreadSize

AdaptorKitModelNumber

PitchBetween

Bolts N(mm)

MinimumHeightE

(mm)


A comprehensive on-line software solution for Bolted Joint integrity at www.enerpac.com

Integral databases hold data for:

• BS1560, MSS SP44, API 6A and 17D flanged joints

• Common gasket materials and configurations

• Comprehensive range of bolt materials

• Comprehensive range of lubricants

• Enerpac's Controlled Bolting Equipment including: Torque Multipliers, Hydraulic Wrenches and Bolt Tensioning tools.

Custom Joint information can also be entered.

The software offers Tool selection, Bolt Load calculations and Tool pressure settings, as well as, a combined Application data sheet and Joint completion report.

(kg)

55565759626555565962657174778071747780929699

105108929699

105108118121124127130118121127145149152162144149152162169169178181169178181

169165165164167170169165164167170173174177180173174177180212215218216220212215218216220240244248252256240244252278282286293274282286293312312317322312317322

1,61,51,41,31,21,01,61,41,31,21,02,62,42,21,92,62,42,22,05,75,45,04,74,25,75,35,04,64,2

10,710,19,48,88,1

10,79,78,5

17,316,415,514,617,816,314,813,122,321,019,418,020,718,816,8

GT1PM-NRS01620GT1PM-NRS01825GT1PM-NRS02025GT1PM-NRS02430GT1PM-NRS02730GT1PM-NRS03035GT1P-NRS0625U11GT1P-NRS0750U10GT1P-NRS0875U09GT1P-NRS1000U08GT1P-NRS1125U08GT2PM-NRS03035GT2PM-NRS03335GT2PM-NRS03640GT2PM-NRS03940GT2P-NRS1125U08GT2P-NRS1250U08GT2P-NRS1375U08GT2P-NRS1500U08GT3PM-NRS03940GT3PM-NRS04245GT3PM-NRS04545GT3PM-NRS04850GT3PM-NRS05250GT3P-NRS1500U08GT3P-NRS1625U08GT3P-NRS1750U08GT3P-NRS1875U08GT3P-NRS2000U08GT4PM-NRS05250GT4PM-NRS05655GT4PM-NRS06055GT4PM-NRS06460GT4PM-NRS06860GT4P-NRS2000U08GT4P-NRS2250U08GT4P-NRS2500U08GT5PM-NRS06860GT5PM-NRS07260GT5PM-NRS07660GT5PM-NRS08060GT5P-NRS2500U08GT5P-NRS2750U08GT5P-NRS3000U08GT5P-NRS3250U08GT6PM-NRS08060GT6PM-NRS08560GT6PM-NRS09060GT6PM-NRS09560GT6P-NRS3250U08GT6P-NRS3500U08GT6P-NRS3750U08

M16 x 2M18 x 2,5M20 x 2,5M24 x 3M27 x 3

M30 x 3,5⅝"-11un

¾"-10un

⅞"-9un

1"-8un

1⅛"-8un

M30 x 3,5M33 x 3,5M36 x 4M39 x 41⅛"-8un

1¼"-8un

1⅜"-8un

1½"-8un

M39 x 4M42 x 4,5M45 x 4,5M48 x 5M52 x 51½"-8un

1⅝"-8un

1¾"-8un

1⅞"-8un

2"-8un

M52 x 5M56 x 5,5M60 x 5,5M64 x 6M68 x 62"-8un

2¼"-8un

2½"-8un

M68 x 6M72 x 6M76 x 6M80 x 62½"-8un

2¾"-8un

3"-8un

3¼"-8un

M80 x 6M85 x 6M90 x 6M95 x 63¼"-8un

3½"-8un

3¾"-8un

GT1-LCB (224 kN)

GT2-LCB (401 kN)

GT3-LCB (769 kN)

GT4-LCB (1467 kN)

GT5-LCB(2261 kN)

GT6-LCB(2845 kN)

www.enerpac.com58

▼

ZUTP-Series,ElectricTensioningPumpsZUTP-1500E

Pressure Rating

(bar)

OutputFlow Rate at0bar

(l/min)

ModelNumber1)

UseableOil

Capacity

(litres)

PumpType

Two speed

MotorElectrical

Specification

MotorSize

(kW)

Sound level

(dBA) (kg)


(l/min)

1500barhosesandcouplers

This pump operates at ultra-high pressure, use only the specified fittings and hoses designed for

these pressures.

Applications

The Enerpac ZUTP-Series electric pump is ideally suited for use with hydraulic bolt tensioning tools and hydraulic nuts.

① Release Valve② Sight Glass③ Out Port 1/4" BSPM and

BR-150 female coupler④ User Adjustable Relief Valve⑤ Breather

1) All models meet CE safety requirements and all TÜV requirements.2) European plug and CE EMC directive compliant. 3) With NEMA 6-15 plug.

•Two-stagepumpdesignprovideshighflowatlowpressureforfastsystemfillsandcontrolledflowathighpressureforsafeandaccurateoperation

•6mpendantcordenablesmotorcontrolfromadistance•Angled153mmpressuregauge,withpolycarbonatecover,builtintoaprotectivemetalshroudforimprovedvisibilityandprotection

•Safetyreliefvalvelimitsoutputpressure•Compact,lightweightandruggedaluminiumframeforincreaseddurabilityandeaseofhandling.

Page:

Page:

115 VAC, 1-ph230 VAC, 1-ph 2)

230 VAC, 1-ph 3)

1500barHIGHPRESSUREPUMP

Reservoir Capacity:

4,0litres

ZUTPSeries


0,13l/minMaximum Operating Pressure:

1500bar

BoltingTheory

See our ‘Yellow Pages’ for information on torque tightening and tensioning.

Page:

ZUTP-1500 BZUTP-1500 E 2)

ZUTP-1500 I 3)

4,04,04,0

150015001500

2,902,902,90

0,130,130,13

898989

29,529,529,5

56

59

1,251,251,25

72

59

▼

Ultra-highpressure


these pressures.

Applications

The hand pump is ideally suited for use with hydraulic bolt tensioning tools and hydraulic nuts.

Page:

HighPressureHandPumpandAccessories

ModelNumber

Pressure Rating

(bar)

OilDisplacementperStroke

(cm3)

UseableOilCapacity

(litres)

HighPressureOilPortwith femalecoupler

PumpType

HPT,HT,BSeries

Reservoir Capacity:


0,61cm3/strokeMaximum Operating Pressure:

1500bar

HPT-1500

•lightweightandportablehigh-pressurehandpump•Two-speedoperationdisplacesalargervolumeofoilperstroke,reducingcycletimesformanytestingapplications

•IncludesapressuregaugeandcouplerfordirectconnectiontoEnerpacGT-SeriesBoltTensioners

• Integratedreliefvalvesetat1500bar.

2nd stage 2nd stage1st stage 1st stage (kg)

Two Speed 1/4" BSPP + BR-150

ModelNumber

HoseEnd1 length

(m)

HoseEnd2

1/4" BSPM 120º Cone

1500barHOSES

* Includes dust caps.




Description CompleteSet

MaleHalf

FemaleHalf

1500barCOUPlERS

* Includes dust caps.

Quick Disconnect Coupler *

Quick Disconnect Coupler and Adaptor Kit *

Quick Disconnect Blanking Coupler Set *

1500 barUlTRA-HIGHPRESSUREPUMP

56

HPT-1500 9,01500 0,6114 16,222,54

HT-1503

HT-1510

HT-1503HR*

HT-1510HR*

BH-150

BH-150

BR-150

BR-150

1,0

3,0

1,0

3,0 B-150B –

BW-150AW –

B-150 BR-150

–

–

BH-150

www.enerpac.com60

▼

Ultra-highpressure


these pressures.

Applications

The Enerpac ATP-Series air pump is ideally suited for use with hydraulic bolt tensioning tools and hydraulic nuts.

ATEXCertified

The ATP-Pump is tested and certified according ATEX.

Page:

Page:

Page:

1500barHIGHPRESSUREAIRPUMP

Ultra-HighPressureAirPumpATP-1500

Oil F

low

(l/m

in) ▶

Flow (l/min) at 6,2 bar air input

Pressure (bar) ▶


ATPSeries

AirPressureRange

(bar)

Pressure Rating

(bar)


(l/min)

ModelNumber

UseableOilCapacity

(litres)

PumpType

Two speed

Reservoir Capacity:


0,07l/minMaximum Operating Pressure:

1500bar

AirConsumption

(l/min)

Sound level

(dBA) (kg)


(l/min)

① Shut-off Valve

② Outlet Port 1/4" BSPM with BR-150 female coupler

③ Filter/Regulator

④ Air On/Off Valve Air Inlet 1/2" NPTF

•Generalpurpose,highpressureairdriventwospeedpumpunitforproductsrequiringupto1500barhydraulicpressure

•Compact,lightweight,ruggedsteelframeforprotectionandeasyhandling

•Prelubricatedpumpelement,doesnotrequireanairlinelubricator• Easilyadjustableoutputpressurecontrol•Integratedandprotectedeasytoreadglycerinfilledgauge• Safetyreliefvalvelimitsoutputpressure.

56

72

59

ATP-15001500 5,5 - 6,23,8 594 70 320,43 0,07

61

▼

PowerBox–PortableToolSets

GaugeAdaptorAssembly

Power Box Sets include 45 degree angled gauge adaptor assembly for improved safe working conditions.

SCR154PGH

PowerBoxModelNumber

CylinderModel

WedgeSpreadCylinder

liftingWedge

GeneralPurposeCylinders

lowHeightCylinders

Flat-Jac®Cylinders

1) Maximum spread of WR-5.

CylinderStroke

(mm)

CylinderCapacity

ton (kN) (kg)

•Easytocarrysturdytoolbox•Completeandready-to-usehydraulicsets•Includesasingle-actingcylinder,two-speedlightweighthandpump,gaugeadaptorassembly,1,8mhoseandcouplers.

SC,Sl, SR, SW Series

Capacity:

1-45tonStroke:


700bar

▼ The Power Box – the portable tool set – applicable everywhere.

SWR 5 PGH

SLW16 PGH

SCR 102 PGHSCR 106 PGHSCR 154 PGHSCR 156 PGH

SCL 101 PGHSCL 201 PGH

SRS 100 PGHSRS 200 PGHSRS 300 PGHSRS 500 PGH

WR-5

LW-16

RC-102RC-106RC-154RC-156

RCS-101RCS-201

RSM-100RSM-200RSM-300RSM-500

94 1)

21

54156101152

3845

11111316

12,0

9,0

12,314,415,016,8

14,115,0

11,413,114,516,8

1,0 (8,9)

16 (157)

10 (101)10 (101)15 (142)15 (142)

10 (101)20 (201)

10 (101)20 (201)30 (295)45 (435)

www.enerpac.com62

▼

SC-Series,Cylinder-PumpSetsSCR-1010Hcylinder-pumpset

• Optimummatchofindividualcomponents• Allsetsareready-for-useandincludesingle-actingcylinder, two-speedpump,1,8msafetyhoseandgaugeandadaptor

• Choicebetweenhandpump,airdrivenfootpumporcordlesspump• RC-SeriesDUO,GeneralPurposeCylinders: formaximumversatility

• RCS-Series,lowHeightCylinders: idealwherespaceisrestricted

• RCH-Series,HollowPlungerCylinders: forpushingandpullingapplications.

Set Capacityton (kN)

CollapsedHeight(mm)

Stroke

(mm)

CylinderModelNumber

TheQuickestandEasiestWaytoStartWorkingRightAway

CylinderSelection

Page:

▼ Cylinder-Pump Sets – optimum match of components. The quickest and easiest way to start working right away.

lW-16liftingWedge

Hydraulic cylinders, jacks and lifting wedges can also be used to assist in positioning and aligning. The LW-16 only requires an access

gap of 10 mm. See our "Specialty Tools" section on www.enerpac.com.

RC-55RC-102RC-106

RC-1010RC-154RC-156RC-252RC-254RC-256

RC-2514RC-506

RCS-101RCS-201RCS-302RCS-502

RCS-1002RCH-121RCH-202RCH-302RCH-603

RCH-1003

5 (45)

10 (101)

15 (142)

25 (232)

50 (498)10 (101)20 (201)30 (295)45 (435)90 (887)13 (125)20 (215)30 (326)60 (576)95 (933)

12754

15625710115250

10215836215938456260574249647676

2151212473492002711652152734762828898

117122141120162178247254

61

63

Single-ActingCylinder-PumpSets

HandPump

P-142

HandPump

P-392

HandPump

P-80

FootPump

P-392FP

XA-Series AirPumpXA-11

XC-Series CordlessPumpXC-1201ME2)

HoseModelNumber

GaugeModelNumber

Gauge AdaptorModelNr.

Pumpselection(See enerpac.com for full product descriptions.) Accessoriesincluded

SElECTIONEXAMPlE

Selectedcylinder:• RC-106, Single-Acting cylinder with 156 mm stroke

Selectedpump:• P-392, Lightweight hand pump

Setmodelnumber:• SCR-106H

Included:• HC-7206 hose• GF-10B gauge • GA-2 adaptor

SC Series

Capacity:

5-95tonStroke:


700bar

SETSElECTION:

Selectthecylinder

Selectthepump

Findthesetmodelnumberinthe graymatrix

1) With XA-12 air pump.2) Cordless Pump includes 230V Charger. For 115V charger replace the "E" by the "B" in the model number.

PowerBox

Portable tool box with hand pump, gauge adaptor assembly, hose and RC-, RCS, RSM, WR or LW-Serie cylinder.

Page:

SCR-55H–––––––––––––––

SCH-121H––––

–SCR-102HSCR-106HSCR-1010HSCR-154HSCR-156HSCR-252HSCR-254HSCR-256H

––

SCL-101HSCL-201HSCL-302HSCL-502H

––

SCH-202HSCH-302H

––

–––––––––

SCR-2514HSCR-506H

––––

SCL-1002H–––

SCH-603HSCH-1003H

–SCR-102FPSCR-106FPSCR-1010FPSCR-154FPSCR-156FPSCR-252FPSCR-254FP

–––

SCL-101FPSCL-201FPSCL-302FPSCL-502FP

––

SCH-202FPSCH-302FP

––

–SCR-102XASCR-106XA

SCR-1010XASCR-154XASCR-156XASCR-252XASCR-254XASCR-256XA

SCR-2514XA 1)

SCR-506XA 1)

SCL-101XASCL-201XASCL-302XASCL-502XA

––

SCH-202XASCH-302XA

SCH-603XA 1)

–

–SCR-102XCESCR-106XCE

SCR-1010XCESCR-154XCESCR-156XCESCR-252XCESCR-254XCESCR-256XCE

––––

SCL-302XCESCL-502XCE

SCL-1002XCE–

SCH-202XCESCH-302XCESCH-603XCE

–

HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HB-7206HC-7206HC-7206HC-7206HC-7206

GP-10SGF-10BGF-10BGF-10BGP-10SGP-10SGF-20BGF-20BGF-20BGF-20BGF-50BGF-10B

GF-230BGF-230BGF-510BGF-510BGF-120BGF-813BGF-813BGF-813BGP-10S

GA-4GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-4GA-3GA-3GA-3GA-2

61

www.enerpac.com64

▼

18

1137

3981

193

93

288292

329

367480

45158

ø 100

54

292

357

105 ø 100240

521656

8247

205

453 29

4

ATM-2

ATM-9ATM-4

Minimum Bolt Size:

16-31,5mmFlange Wall Thickness:

14-228mmMaximum Lifting Force:

1-9ton(10-90kN)

ATMSeries

ATM-Series,FlangeAlignmentToolsFrom left to right: ATM-4,ATM-9,ATM-2 (ATM-9 shown without pump and hose)

▼ The compact ATM-2 is actuated by simply hand turning the crank.

MaximumliftingForce

MinimumBoltSize

FlangeWallThickness

ModelNumber

ton (mm) (mm) (kg)(inch)(inch)kN

* ATM-9 includes an Enerpac hand pump and hydraulic hose (gauge and adaptor sold separately). ATM-9 weight includes tool only.

AdjustableReach

The highly adjustable reach of the wing and drop leg on ATM-4 and ATM-9 allow precise alignment.

ATM-9Hydraulics

The ATM-9 includes P-142 hand pump and HC-7206C 1,8 m long hose. Enerpac recommend the use of the pressure gauge GP-10S and

gauge adaptor GA-4 for easy mounting of the gauge onto your system.

•EnerpacATM-Seriestoolsrectifytwistandrotationalmisalignmentquickly,safelyandwithouttheneedforanexternalpowersource

•AppropriateforuseonmostANSI,API,BSandDINflanges• Reducesset-uptime:noneedforchains,pulleysorrigs•Safetystraphelpsprovidesecureoperation•Canbeinstalledandusedinanyposition•Portable,lightweightdesignenableseasytransportanduse,eveninremotelocations.

149

ATM-2ATM-4ATM-9 *

104090

1624

31,5

14 - 8230 - 13393 - 228

.55 - 3.291.18 - 5.233.66 - 9.00

1,68,6

14,5

.63

.951.24

65

▼

NC-Series,Single-ActingHydraulicNutSplitters

• Compactandergonomicdesign,easytouse• Uniqueangledheaddesign• Twobladedesign(NC-Dmodels)fortimesavingoperation–nutsaresplitfromtwosidesinoneaction

• Single-acting,springreturncylinder• Heavydutychiselscanbereground• NutSplittersincludesparechisel,sparesetscrewandwrenchusedtosecurethechisel.ACR-400couplerisstandard.

Bolt Range

(mm)

HexagonNutRange

(mm)

Capacity

ton (kN)

OilCapacity

(cm3) (kg)

ModelNumber

Ordering Notes: Maximum allowable hardness to split is HRc-44. Not to be used on square nuts or stainless steel.* Available as Tool-Pump Set, see note on this page.

Dimensions (mm)

Shown from left to right: NC-3241,NC-1319,NC-1924

Tool-PumpSets

Hydraulic Nut Splitters are available as sets (pump, tool, gauge,

gauge adaptor, couplers and hose) for your ordering convenience.

SetModelNumber

NutSplitterModelNr.

HandPumpModelNr.

ReplacementChiselModelNumbers

ForNutSplitterModelNr.

Moving Static

NC,STNSeriesHexagon Nut Range:

10-75mmBolt Range:

M6-M48Maximum Operating Pressure:

700bar

SingleBladeModels(NC) DoubleBladeModels(NC-D)

NC-1319NC-1924 *NC-2432 *NC-3241 *NC-4150NC-5060NC-6075NC-2432 DNC-3241 D

NC-1319NC-1924NC-2432NC-3241NC-4150NC-5060NC-6075NC-2432 DNC-3241 D

NCB-1319NCB-1924NCB-2432NCB-3241NCB-4150NCB-5060NCB-6075NCB-2432 NCB-3241

–––––––NCB-2432 DNCB-3241 D

M6 - M12M12 - M16M16 - M22M22 - M27M27 - M33M33 - M39M39 - M48M16 - M22M22 - M27

10 - 1919 - 2424 - 3232 - 4141 - 5050 - 6060 - 7524 - 3232 - 41

15206080

1552404926080

48627288

1051281817890

1,22,03,04,48,2

11,834,15,47,2

NC-1924NC-2432NC-3241

P-392P-392P-392

STN-1924HSTN-2432HSTN-3241H

284051667490

1106580

192629364554723137

71013172123262531

170191222244288318393275305

4054647594

1061566477

5 (49)10 (98)15 (147)20 (196)35 (343)50 (490)90 (882)15 (147)20 (196)

JHFDCBA

212533435460803343

www.enerpac.com66

▼

▶

NS-Series,HydraulicNutSplitters

• SpeciallydesignedtosuitstandardANSIB16.5/BS1560flanges• Single-acting(springreturn)cylinder• Tri-bladetechnologyprovidesthreecuttingsurfacesonasingleblade• Interchangeableheadsprovidemaximumnutrangeflexibility• Presetscaleallowscontrolledbladeextension,whichavoidsdamagetoboltthreads

• Griptapeandhandleincludedformoresecuremanoeuvrability• Nickel-platedcylinderbodyforexcellentcorrosionprotectionandimproveddurabilityinharshenvironments

• Internalpressurereliefvalveforoverloadprotection.

NS-SeriesHydraulicNutSplitters

HydraulicNutCutters

The NC-Series models are available featuring an angled head design for 10 - 75 mm hexagon nuts.

Power and PrecisionHighPerformanceNutSplitter

▼ Heavily corroded and weathered nuts are quickly split and removed using a NS-Series Nut Splitter.

Page:

BladeCuttingDepthScale

Adjustable cutting depth scale for controlled blade extension, which avoids damage to bolt threads. The scale indicates the

bolt range in metric and imperial values on each cutting head.

JointSeparationTools

FS and FSH-Series flange spreaders provide quick and easy joint separation using hydraulic or mechanical force.

Page:

FlangeAlignmentTools

The ATM-Series provide safe and high-precision flange alignment tools that fit most commonly used ANSI, API, BS and DIN flanges.

Page:

Nut splitter set for joint separation during

inspection, maintenance and decommissioning operations.

65

68

64

67

Single-ActingHydraulicNutSplitters

NSSeries

1) Maximum allowable hardness to split is HRc-44. See page 82 for hexagon bolt and nut sizes and related thread diameters.2) NS-Series Nut Splitters shipped in two cases: One containing the NSC-Cylinder and one containing the NSH-Cutting Head. Assembly required.3) Both, the NSH-head and the NSC-cylinder include a cutting blade.

* XA-11G air pump features an integrated pressure gauge.

Capacity:

917-1711kNHexagon Nut Size:

70-130mmBolt Range:

M45-M90

HexagonNut

Range 1)

(mm)

BoltRange

(mm)

Capacity

ton (kN)

OilCapa-city

(cm3)

ModelNumber2)


700bar

(kg)

Dimensions (mm) Cylinder3) CuttingHead3)

Replace-mentBlade

▼SElECTIONCHART

NutSplitter&PumpSetModelNr.NutSplitter

ModelNr.HandPumpModelNr.

AirPumpModelNr.

ElectricPumpModelNr.

Pressure GaugeModelNr.

GaugeAdaptorModelNr.

HydraulicHoseModelNr.

StorageCaseModelNr.

PumpSelection AccessoriesIncluded

NutSplitterSets

To provide maximum flexibility, NS-Series Nut Splitters can also be ordered in sets (NS-xxxSy).

Select Nut Splitter size and pump style from the chart below. To order additional Cutting Heads (NSH-xxxxxx), Cylinders (NSC-xxx) or Replacement Blades (NSB-xxx), see Selection Chart below.

SETSElECTION:

SelectyourNutSplitter

Selectyourpumptype

A

132145160174189219

70 - 8070 - 8570 - 95

70 - 105110 - 115110 - 130

M45 - M52M45 - M56M45 - M64M45 - M72M76 - M80M76 - M90

103 (917)103 (917)103 (917)103 (917)

193 (1711)193 (1711)

377377377377819819

NS-7080NS-7085NS-7095NS-70105NS-110115NS-110130

B

283032353641

C

180180180180234234

D

8,08,08,09,03,72,5

E

81818181

111111

F

186196201209234242

G

412422432443472493

37,037,038,539,569,071,5

NS-70105SHNS-70105SANS-70105SEENS-110130SHNS-110130SANS-110130SEE

NS-70105NS-70105NS-70105NS-110130NS-110130NS-110130

P-392––

P-802––

–XA-11G *

––

XA-11G *–

––

PUD-1100E––

PUD-1100E

GP-10S*

GP-10SGP-10S

*GP-10S

GA-2–

GA-2GA-2

–GA-2

HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206

CM-4CM-4CM-7CM-4CM-4CM-7

NSC-70NSC-70NSC-70NSC-70NSC-110NSC-110

NSH-7080NSH-7085NSH-7095NSH-70105NSH-110115NSH-110130

NSB-70NSB-70NSB-70NSB-70NSB-110NSB-110

www.enerpac.com68

▼

Page:

PipeSize(mm)

FS-Series,Pin-TypeHydraulicFlangeSpreaders Shown: FS-56

• lightweight,ergonomicdesignforeaseofuse• Adjustablejawwidthsfrom70to216mmforawiderangeofapplications

• Single-acting,springreturnRC-SeriesDUOcylinderforfasttrouble-freeoperation.

FS,STFSeries

Capacity:

5-10tonMaximum Operating Pressure:

700bar

MaximumFlange

Thickness(mm)

Stud Size

(mm)

Standard Wedge

(mm)

Capacity

ton (kN)

Stroke

(mm)

Oil Capacity

(cm3)

ModelNumber

Min. Max.

Dimensions (mm)

(kg)

FlangeSpreaderMatchingChart

ASARating(bar)

FlangeSpreaderSets

Both hydraulic flange spreaders are available as sets (includes pump, tool, gauge, adaptor and hose) for your ordering

convenience.

Spreader ModelNr.

PumpModelNr.

SetModelNumber

WedgeSpreaders

Friction-free, smooth and parallel wedge movement with unique interlock wedge design. Eliminates flange damage and risk of

spreading arm failure.

2 x 572 x 92

19 - 2831- 41

3 - 283 - 28

5 (45)10 (101)

3854

24,678,7

70104

155216

196152

88114

2538

206273

1931

11,518,1

209279

76108

1020273562

103172

127 - 50863 - 35563 - 30463 - 25412 - 15212 - 8812 - 63

558 - 1066406 - 711355 - 609304 - 508203 - 406101 - 20376 - 101

3250

FS-56FS-109FS-109

STF-56HSTF-109HSTF-109A

P-392P-392PATG-1102N

FS-56FS-109

A B E F H I JDC

69

FS-56 FS-109

69

▼

80

HydraulicandMechanicalIndustrialSpreaders

FSH,FSM,STFSeriesTip Clearnce / Maximum Spread:

6mm/80mmMaximum Spread Force:

8-14tonMaximum Operating Pressure:

700bar(FSH-14)

Tool-PumpSet

The hydraulic flange spreader is available as set (pump, tool, gauge, gauge adaptor, couplers and hose) for your ordering convenience.

SetModelNumber

SpreaderModelNr.

HandpumpModelNr.

SteppedBlocksFSB-1

Use stepped blocks to increase wedge opening up to 80 mm. Fits both FSM-8 and FSH-14.

▼ Flange maintenance and joint separation with FSH-14 Hydraulic Wedge Spreader.

• Integratedwedgeconcept:friction-free,smoothandparallelwedgemovementeliminatesflangedamageandspreadingarmfailure

• Uniqueinterlockingwedgedesign-nofirststepbendingandriskofslippingoutofjoint

• Requiresverysmallaccessgapofonly6mm• Steppedspreaderarmdesign-eachstepcanspreadunderfullload• Fewmovingpartsmeandurabilityandlowmaintenance• SafetyblockSB-1andratchetspannerSW-22includedwithFSM-8• SafetyblockSB-1andRC-102cylinderincludedwithFSH-14.

FSH-14andFSM-8withsafetyblocksSB-1

MaximumSpreadingForce

ton (kN)

1) Using stepped blocks FSB-1* Available as pump-tool set, see note on this page.

ModelNumber

TipClearance

(mm)

MaximumSpread1)

(mm)

SpreaderType

Mechanical Hydraulic

Oil Capacity

(cm3) (kg)

Cylinder-PumpSets

Hydraulic cylinders can also be used to assist in pipe line positioning and aligning.

Page:

FSH-14 P-392 STF-14H

8 (72) 14 (125)

FSM-8FSH-14 *

66

8080

–78

6,5 7,1

62

www.enerpac.com70

▼

WR-5

WR-15 A-92

• Single-acting,springreturn• WR-5hydraulicwedgiecylinder:foruseinveryconfinedworkareas• WR-15hydraulicspreadcylinder:forlongstrokespreadingapplications• A-92,Spreaderattachment:threadson10tonRC-SeriesDUOcylinders(exceptRC-101*).

A,WR-Series,WedgieandSpreadCylinders

CylinderCapacity

ton (kN)

CylinderEffectiveArea(cm2)

Oil Capacity

(cm3) (kg)

ModelNumber

Shown clockwise from top: WR-15,WR-5,A-92

A,WRSeries

TipClearance

(mm)

MaximumSpread

(mm)

PowerBox

Tool box with hand pump, gauge adaptor assembly, hose and RC-, RCS, RSM-Series cylinders, WR-5 or LW-16 cylinder.

Page:

BestMatchHandPump

To power your WR-5, WR-15 and A-92 Spreader attachment the P-392HandPumpis an ideal choice. See www.enerpac.com or

the Enerpac Industrial Tools catalogue for the full range of hand pump options.

Page:

Tip Clearance:

12,8-35,0mmMaximum Spread:


700bar

Capacity:

0,75-1,0ton

▼ A WR-5 hydraulic wedgie cylinder is used for maintenance on a bridge bearing.

* Maximum system pressure must be limited to half the rated pressure (350 bar).

1,0 (8,9)0,75 (6,0)1,0 (8,9)

12,832,035,0

WR-5WR-15A-92 *

6,514,5

–

1064–

2,311,33,6

94292158

61

62

71

▼ FFSeries

▼ The Enerpac FF-120 QuickFace has same precision and quality of finish as a lathe.

Pipe Flange Cutting Diameter Range:

ø25-305mm/1-12"Internal Pipe Mounting Range:

ø25-152mm/1-6"Cutting Resultant Roughness:

Ra3,2-12,5µ

PipeFlangeCuttingDiameterRange

InternalPipeMountingDiameterRange

CuttingResultant Roughness

(mm) (mm) (Ra µ)(inch) (inch) (kg)

ModelNumber

▼SElECTIONCHART

* without locator extensions

FF-Series,QuickFace–MechanicalPipeFlangeFaceTool

• Makesrefacingeasy–handoperatedmachinetoolcanbesetupanywherewithouttheneedforair,electricorhydraulicpower

• lightweightandportable(15kginstoragebox)• AdjustablecuttingheadforrefaceofflatflangesurfacesofpipeswithflangeODfacingrange25,4-304,8mm[1-12inch]

• InterchangeablecolletsforIDmountingrange25,4-152,4mm[1-6inch]allowtheusertoworkonmanydifferentflangeswithminimaltimebetweenset-ups

• Interchangeableleadscrewssuitableforrefacingdamagedraised-face(RF),flat-face(FF)orlens-ringjointflanges

• Toolbodywithexpandingcolletscentersitselfprovidingrealconcentricoperation.

Shown: FF-120

FineThreadFeedScrew

Fine Thread Feed Screw Accessory Kit FF120FSF is included as standard and provides a fine thread feed screw,

1/2"-20 UNF, and delivers a surface roughness of Ra 1,6 - 2,4 µ (60-100 micro inches).

JointSeparationTools

FS and FSH-Series parallel wedge spreaders provide quick and easy joint separation using hydraulic or mechanical force.

FlangeAlignmentTools

The ATM-Series provide safe and high-precision flange alignment tools that fit most commonly used ANSI, API, BS and DIN flanges.

Page:

Page: 64

68

25,4 - 304,8 25,4 - 152,41,0 - 12,0 1,0 - 6,0 3,2 - 12,5 6,8FF-120

www.enerpac.com72

Section Page

SafetyInstructions

BoltingTheory

TorqueTightening

Tensioning


Keytomeasurement

PressureversusTorqueCharts

SandW-SeriesWrenches

BoltingService&Safety

EnerpacAcademy

AboutEnerpac

Ifselectingboltingtoolsisnotyourdailyroutine,then

youwillappreciatethesepages.The‘YellowPages’

aredesignedtohelpyouworkwithhydraulics.They

will help you to better understand the basics of

boltingsystemset-upsandof themostcommonly

usedboltingtechniques.

The better your choice of equipment, the better

youwillappreciatethesetools.Takethetimetogo

through these ‘YellowPages’ and youwill benefit

evenmorefromEnerpacBoltingSolutions.

Enerpac‘YellowPages’stand for

technicalinformation!

EnerpacWarrantyStatement

Visit our web site for the complete Global Lifetime Warranty or call your Authorized Service Center.

BoltingYellowPages

ENERPAC, 720 W. James St., Columbus, WI 53925 USA

Enerpac is certified for several quality standards. These standards require compliance with standards for management, administration, product development and manufacturing. Enerpac work ed hard to earn the quality rating ISO 9001, in its ongoing pursuit of excellence.

ISO1402,ISO4672,ISO6803Enerpac thermoplastic hoses are related to the criteria set forth in these standards.

ATEX95CertifiedThe ATP, ZA and XA-Series air pumps and S and W-Series torque wrenches are tested and certified according to the Directive 2014/34/EU “ATEX Directive”.The explosion protection is for equipment group II, equipment category 2 (hazardous zone area 1), in gas and/or dust atmospheres. ATP, ZA and XA-Series air pumps are marked: Ex II 2 GD ck T4.

ProductDesignCriteriaAll hydraulic components are designed and tested to be safe for use at maximum 700 bar (10.000 psi) pressure unless otherwise specifically noted.

Where specified, Enerpac electric power units meet the design, assembly and

test requirements of the Standards Council of Canada (CAN C22.2 No. 68-92), and UL73 for the United States. Units were tested and certified for both USA and Canada by TÜV and by CSA, national recognized testing laboratories.

EMCDirectiveWhere specified, Enerpac electric power pumps meet the requirements for Electro magnetic Compatibility per EMC Directive 2004/108/EC.

CEMarking&ConformityEnerpac provides a

Declaration of Conformity and CE marking for products that conform with the European Community Directives.

ASMEB30.1-2015Our cylinders fully comply with the criteria set forth by the American National Standards Institute (except RD, BRD, CLL, CLP and CLS-Series).

74

76

78

80

82

8384

868788

73

BoltingSolutionandApplicationWorksheet

PleasecompletethefollowinginformationpriorcontactingEnerpacforyourboltingproposal:

RequestedBy: ______________________________________________________________________________________________________

RequestedDate: ____________________________________________________________________________________________________

Company: _________________________________________________________________________________________________________

Industry: __________________________________________________________________________________________________________

Contact: __________________________________________________________________________________________________________

Title: ______________________________________________________________________________________________________________

Phone: ____________________________________________________________________________________________________________

Fax: ______________________________________________________________________________________________________________

Email: _____________________________________________________________________________________________________________

DescriptionofApplication(provide drawings if possible):

__________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________

TypeofApplication:

__________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________

APPlICATIONTECHNICAlDATA

BoltQuantity: ________________________

BoltDiameter: _______________________

BoltThreadsperInch/Pitch: ____________

Bolt Grade: _________________________

BoltCoating: ________________________

GasketType: ________________________

Appl.OperatingTemperature,°Cor°F:

___________________________________

KnownBoltingvalues:

•load

(kN / lbs) ___________ % of Yield (N/mm2 /psi)

•Stretch-Boltlength

(mm / inch) __________________________

•TurnofNut

(Preload / Degrees) ____________________

•Torque

(Nm / Kgm / Ft.lbs) ____________________

ApplicationPosition:

•Top-side •Vertical •Inverted

SpecifyDimensions: INCH MM(Metric)

A __________B __________ C ____________D __________ E ______________

DistancetoClosure: _____________________________________________________

Currentlubrication: Type ________________ Brand __________________

www.enerpac.com74

� �

�

�

�

�

�

�

SafetyInstructions

The line drawings and application photo’s of Enerpac products throughout this catalog are used to portray how some of our customers have used hydraulics in industry.

In designing similar systems, care must be taken to select the proper components that provide safe operation and fit your needs.

Check to see if all safety measures have been taken to avoid the risk of injury and property damage from your application or system.

Enerpac can not be held responsible for damage or injury, caused by unsafe use, maintenance or application of its products.

Please contact the Enerpac office or a representative for guidance when you are in doubt as to the proper safety precautions to be taken in designing and setting up your particular system.

In addition to these tips, every Enerpac product comes with instructions spelling out specific safety information. Please read them carefully.

◀Alwaysusetheproperpersonalprotectionequipment(PPE).

bolting tools

cylinders

◀Alwayscheckyoursystem set-upandfollowthecorrectboltingprocedures.

◀Neverstandin-linewiththepressure,couplersorhoses.

◀Thetorquewrench(ortool)operatorisalwaysincharge.

◀Provide a solid supportfortheentirecylinderbasearea.Usecylinderbaseattachmentformorestability.

◀Neverstandin-linewiththeboltaxis.

◀Neverstandin-linewiththeflangeorpipeopening.

◀Neverholdpressurizedhoses.

◀Holdtorquewrench(ortool)athandleonly.Donotplaceanypartofbodybetweenwrenchand reaction point.

◀Aswithjacks,neverplaceanypartofyourbodyundertheload.loadmustbeoncribbingbeforeventuring under.

thInKsafety

Whenusedcorrectly,hydraulicpowerisoneofthesafestmethodsofapplyingforcetoyourwork.AndtothatendweoffersomeDO’sand

DON’Ts,simplecommonsensepointswhichapplytopracticallyallEnerpachydraulicproducts.

• liftslowlyandchecktheloadoften• Avoidstandinginthelineofforce• Anticipatepossibleproblemsandtakestepstoavoidthem.

75

SafetyInstructions

manufacturer’s rating of load and stroke are maximum safe limits.good practice encourages using only 80% of these ratings!

◀Don’tusehandleextenders.Handpumpsshouldbeeasytooperatewhenusedcorrectly.

pumps

hoses and couplers

◀Fillpumponlytorecommendedlevel.Fillonlywhenconnectedcylinderisfullyretracted.

◀Cleanbothcouplerpartsbeforeconnecting.Usedustcapswhencouplerpartsarenot connected.

◀Keephosesawayfromtheareabeneathloads.

◀Don’tlifthydraulicequipmentbythehoses.

◀Closereleasevalvefingertight.Usingforcewillruinthevalve.

◀UseonlygenuineEnerpachydraulicoil.Wrongfluidcandestroysealsandpumpandwillrenderyourwarrantynullandvoidyourguarantee.

◀Don’tkinkhoses.Bending radius shouldbeatleast60millimetres.Don’tdriveoverordropheavyobjectsonhoses.

◀Alwaysreadinstructions and safetywarningsthatcomewithyourEnerpachydraulicequipment.

◀Don’toverridethefactorysettingof relief valves. Alwaysuseagaugetochecksystempressure.

general

R=60mm

◀Detachcylinderonlywhenfullyretracted or use shut-offvalvesorsafetyvalvestolock-incylinderpressure.

◀Neverallowthecylindertobeliftedoffofthegroundthroughthecouplers.

www.enerpac.com76

BoltingTheory

FunctionofBoltsandNuts

Threaded fasteners are used across industry to assemble products ranging from pipelines to heavy-duty earth movers and from cranes to bridges and many more. Their principle function is to create a clamping force across the joint which is able to sustain the operating conditions without loosening.

Correctly tightened bolts make use of their elastic properties, to work well they must behave like springs. When load is applied, the bolt stretches and tries to return to its original length. This creates compressive force across the joint members.

BehaviorofBoltsandNuts

Elasticity is defined in Hooke’s Law of physics: The stress in a bolt is directly proportional to its strain. The stress-strain of a bolt has an elastic range and a plastic range. In the elastic range Hooke’s Law is true.

All of the elongation applied within the elastic range is relieved when the load is removed. The amount of elongation increases when more load is applied. When a bolt is stressed beyond its proof load (maximum load under which a bolt will behave in an elastic manner), the elastic elongation changes to plastic deformation and the strain will no longer be proportional to the stress.

In the plastic deformation a part of the elongation will remain after the load is removed. The point where this permanent elongation occurs is called the yield strength. The further application of load takes the bolt to a point where it begins to fail this is termed its ultimate tensile strength (UTS). At this UTS-point, if additional force is applied to the bolt it will continue to elongate until it finally breaks. The point at which the bolt breaks is called the tensile point.

Careful attention must be paid to the grade of bolt being used as bolt grades differ in the elastic range.

Hooke’slawofPhysics

Preload

The main purpose of a bolt and nut is to clamp parts together with the correct force to prevent loosening in operation. The term preload refers to the loading in a bolt immediately after it has been tightened.

The amount of preload (residual load) is critical as the joint can fail if the load in the bolt is too high, too low or not uniform in every bolt.

Unevenboltloadscanresultin:• Some bolts being loose while others are

overloaded. • Crushing of the gasket on one side,

leakage on the other side.

Preload is normally dictated by the joint design, (see Enerpac Bolted Joint Integrity) for information on common joint types or contact your local representative.

Uniformpreload(residualload)

Elastic Range

TensilePoint

Strain ▶

PlasticRange Bolt Failure

UltimateTensile Point

ProofLoad

Stre

ss ▶

1. Bolt loosens due to cycle loads of vibration.2. Sealing face surface damage.3. No compression.4. Cracking.5. Flange rotation.6. Yielding of bolts.7. Over-compression of gasket

OvertightUndertight

77

BoltingTheory

TighteningMethods

AdvantagesofControlledTightening

Known,controllableandaccurateboltloads

Employs tooling with controllable outputs and adopts calculation to determine the required tool settings.

Uniformityofboltloading

Especially important on gasketed joints as an even and consistent compression is required for the gasket to be effective.

Safeoperationfollowingprescribedprocedures

Eliminates the dangerous activities of manual uncontrolled tightening and requires that the operators be skilled and follow procedures.

Reducesoperationaltimeresultinginincreasedproductivity

Reduces tightening time and operator fatigue by replacing manual effort with the use of controlled tooling.

Reliableandrepeatableresults

Using calibrated, tested equipment, following procedures and employing skilled operators achieves known results consistently.

Therightresultsfirsttime

Many of the uncertainties surrounding in-service joint failures are removed by ensuring the correct assembly and tightening of the joint are carried out the first time.

Principally there are two modes of tightening: "Uncontrolled" and "Controlled".

Uncontrolledtightening

Uses equipment and/or procedures that cannot be measured. Preload is applied to a bolt and nut assembly using a hammer and spanner or other types of impact tools.

Controlledtightening

Employs calibrated and measurable equipment, follows prescribed procedures and is carried out by trained personnel. There are two main techniques: Torque tightening and Bolt tensioning.

1.Torquetightening

Achieves preload in a bolt and nut assembly via the nut in a controlled manner using a tool.

2. Bolt tensioning

Achieves preload in a bolt and nut assembly by stretching the bolt axially using a tool.


A comprehensive on-line software solution for Bolted Joint Integrity.






• Enerpac's Controlled Bolting Equipment includes: Torque Multipliers, Hydraulic Wrenches and Bolt Tensioners.



Visit www.enerpac.com to access our free on-line bolting software application and obtain information on tool selection, bolt load calculations and tool pressure settings. A combined application data sheet and joint completion report is also available.

www.enerpac.com78

WhatisTorque?

It is a measure of how much force acting on an object which causes that object to rotate.

WhatisTorqueTightening?The application of preload to a fastener by the turning of the fastener’s nut.

TorqueTighteningandPreload

The amount of preload created when torqueing is largely dependant on the effects of friction.

Principally there are three different “torque components”: • torque to stretch the bolt• torque to overcome the friction in bolt and

nut threads• torque to overcome friction at the nut spot

face (bearing contact surface).

TorqueTightening

Friction points should always be lubricated when using the torque tightening method.

Preload(residualload)=AppliedTorqueminusFrictionallosses

lubricationReducesFriction

Lubrication reduces the friction during tightening, decreases bolt failure during installation and increases bolt service life. Variation in friction coefficients affect the amount of preload achieved at a specified torque. Higher friction results in less conversion of torque to preload.

The value for the friction coefficient provided by the lubricant manufacturer must be known to accurately establish the required torque value.Lubricant or anti-seizure compounds should be applied to both the nut bearing surface and the male threads.

Frictionallosses

Example of how a lubricant can reduce the effect of friction and convert more torque to bolt preload.

FrictionalLosses(drysteelbolt)

Turningmovement

TorqueTightening

StretchofFastener(Pre-load)

Force

10% converted to preload

50% at nut face

Lubricated with Moly grease (µ = 0,10)

Light oil (µ = 0,15)

Dry unlubricated (µ = 0,20)

ResidualBoltload

(kN)

▶

Torque (Nm) ▶(Appliedload)

lUBRICATIONREDUCESFRICTION

40% in threads

79

1

Step1 Spanner tight ensuring that 2 - 3 threads extend above nut

Step2 Tighten each bolt to one-third (1/3) of the final required torque following the pattern as shown above.

Step3 Increase the torque to two-thirds (2/3) following the pattern shown above.

Step4 Increase the torque to full torque following the pattern shown above.

Step5 Perform one final pass on each bolt working clockwise from bolt 1, at the full final torque.

BreakoutTorque

When loosening bolts a torque value higher than the tightening torque is normally required. This is mainly

due to corrosion and deformations in the bolt and nut threads.

Breakout torque cannot be accurately calculated, however, depending on conditions it can take up to 2½times the input torque to breakout.

The use of penetrating oils or anti-seize products is always recommended when performing breakout operations.

manufacturer’s rating of pressure and torque are maximum safe limits.good practice encourages using only 80% of these ratings!

SelecttheRightWrench

Choose your Enerpac torque wrench using the untightening rule of thumb:

• When loosening a nut or bolt more torque is usually required than when tightening.

• For general conditions it can take up to 2½times the input torque to breakout.

• Do not apply more than 75% of the maximum torque output of the tool when loosening nuts or bolts.

Conditionsofboltedjoints

• Humidity corrosion (rust) requires up to 2times the torque required for tightening.

• Sea water and chemical corrosion requires up to 2½times the torque required for tightening.

• Heat corrosion requires up to 3times the torque required for tightening.

MinimumOutputTorque

• The recommended minimum torque value of a hydraulic wrench is 10% of the maximum rated value.

TorqueTightening

TorqueProcedureWhen torquing it is common to tighten only one bolt at a time, this can result in Point Loading and Load Scatter. To avoid this, torque is applied in stages following a prescribed pattern:

80% 80%

TorqueSequence

www.enerpac.com80

Tensioning

Tensioningrequireslongerbolts WhatisBoltTensioning?Tensioning is the direct axial stretching of the bolt to achieve preload. Inaccuracies created through friction are eliminated. Massive mechanical effort to create torque is replaced with simple hydraulic pressure. A uniform load can be applied by tensioning multiple studs simultaneously.

Tensioning requires longer bolts, and a seating area on the assembly around the nut. Tensioning can be done using detachable Bolt Tensioners or Hydraulic Nuts.

Whatisloadloss?Load loss is a loss of bolt elongation depending on factors such as thread deflections, radial expansion of the nut, and embedding of the nut into the contact area of the joint. Load loss is accounted for in calculation and is added to the preload value to determine the initial Appliedload.

ThepreloaddependsonAppliedloadandloadloss(loadlossfactor).

INCORRECT

CORRECT

lMinimum=1xD

Preload(residualload)=Appliedloadminusloadlosses

GlOSSARYOFTERMSAppliedload:The load applied to a bolt during tensioning which includes an

allowance for Load Loss.

BoltTensioning:A method of controlled tightening which applies preload to a bolt by stretching it axially.

BreakoutTorque:The amount of torque required to loosen a tightened bolt. (Usually more torque is required to loosen a bolt than was used to tighten it.)

ElasticRange:The range on a bolt's stress / strain curve where stress is directionally proportional to strain.

Plastic Range: The range on a stress / strain curve where the tensile load applied to a bolt results in permanent deformation.

loadloss:The losses in a bolt which occur on transfer of load from a tensioning device to the bolt assembly (these may arise from phenomena such as thread deflection and embedding of the nut to the contact area of the joint, and is calculated as a factor of the length to diameter ratio of the bolt).

loadScatter:The spread of differing loads in a sequence of bolts after they have been loaded. It is mostly due to the elastic interaction of the bolts and the joint member; as subsequently tightened bolts further compress the joint, previously tightened bolts are subject to some relaxation.

Preload: The load in a bolt immediately after it has been tightened.

Proofload:Proof load is often used interchangeably with Yield Strength but is usually measured at 0,2% plastic strain.

TensilePoint:The point at which the tensile loading on a bolt causes the bolt to rupture.

TorqueTightening:The application of Preload to a bolt by turning of the bolt's nut.

UltimateStrength:The maximum tension which can be created by tensile load on a bolt.

YieldStrength:The point at which a bolt begins to plastically deform under tensile loading.

NOTE: Bolt is used as a generic term for a threaded fastener.

81

Tensioning

Step1 Step2 Step3 Step4

General Procedure

Step1: The bolt tensioner is fitted over the stud.

Step2: Hydraulic pressure is applied to the tensioner which then stretches the stud (bolt).

Step3: The stud’s nut is wound down against the joint face

Step4: Hydraulic pressure is released and the tensioner removed.

The bolt behaves like a spring, when the hydraulic pressure is released the bolt is under tension and attempts to contract, creating the required clamping force across the joint.

ReadInstructionManuals

Please refer to the product Instruction Sheets for safe use guidelines and detail on the correct

set up and operation of the equipment.

lessthan100%TensioningNot all applications allow for the simultaneous fit of a tensioning device on each bolt, in these cases at least two tensioning pressures are applied. This is to account for a load loss in those bolts already tensioned as the next sets are tightened.

The load losses are accounted for in calculation and a higher load is applied to allow the first sets to relax back to the target preload.

TensioningOperationTensioning permits the simultaneous tightening of multiple bolts; the tools are connected in sequence via a high-pressure hose assembly to a single pump unit. This ensures each tool develops the exact same load and

provides a uniform clamping force across the joint. This is especially important for pressure containing vessels requiring even gasket compression to affect a seal.

Set-upusinga100%tensioningprocedureAll bolts are tensioned simultaneously.

Set-upusinga50%tensioningprocedureHalf the bolts are tensioned simultaneously, the tools are relocated on the remaining bolts and they are subsequently tensioned.

manufacturer’s rating of pressure and load are maximum safe limits.good practice encourages using only 80% of these ratings!80% 80%

www.enerpac.com82

METRICSIZES

ThreadSizeD

(mm)

HexagonSize

S(mm)

HexagonSize

J(mm)

Determinethemaximumtorqueaccordingtothebolt(nut)sizeandgrade.Alwaysconsultthemanufacturersinstructionsor

engineeringrecommendationswhenmakingboltedconnections.

IMPORTANT

The hexagon sizes shown in the tables should be used as a guide only. Individual sizes should be

checked before specifying any equipment.

BSH-SeriesSockets

UseonlyHeavyDutyImpactSocketsforpowerdriventorquingequipment,accordingtoISO2725andISO1174;

DIN3129andDIN3121orASME-B107.2/1995.

* Heavy hexagon nuts.

IMPERIAlSIZES

ThreadSizeD

(inch)

HexagonSize*

S(inch)

HexagonSize

J(inch)

HexagonNutandBoltSizes

Page:

M10M12M14M16M18M20M22M24M27M30M33M36M39M42M45M48M52M56M60M64M68M72M76M80M85M90M95M100M105M110M115M120M125M130M140M150

1719222427303236414650556065707580859095100105110115120130135145150155165170180185200210

81012141417171919222427

27 (30)32-

36364146465055606570

70 (75)-

85--------

⅝

¾

⅞

1

1⅛

1¼

1⅜

1½

1⅝

1¾

1⅞

2

2¼

2½

2¾

3

3¼

3¾

11∕16

1¼

17∕16

1⅝

113∕16

2

23∕16

2⅜

29∕16

2¾

215∕16

3⅛

3½

37∕8

4¼

4⅝

5

5¾

½

⅝

¾

¾

⅞

⅞

1

1

-1¼

1⅜

1⅝

1¾

1⅞

2

2¼

2¼

2¼ 10

83

Pressure:

1 psi = 0,069 bar1 bar = 14,50 psi = 10 N/cm2

1 kPa = 0,145 psi1 MPa = 145 psi

Force:

1 lbf = 4,45 N1 klbf = 1000 lbf1 kN = 1000 N

Weight:

1 pound (lb) = 0,4536 kg1 kg = 2,205 lbs1 metric ton = 2205 lbs = 1000 kg1 ton (short) = 2000 lbs = 907,18 kg

Temperature:To Convert °C to °F:T°F = (T°C x 1,8) + 32

To Convert °F to °C:T°C = (T°F – 32) ÷ 1,8

volume:

1 in3 = 16,387 cm3

1 cm3 = 0,061 in3

1 liter = 61,02 in3

= 0,264 gal1 US gal = 3,785 cm3

= 3,785 l = 231 in3

Othermeasurements:

1 inch = 25,4 mm1 mm = 0,039 in1 ft = 0,3048 m1 m = 3,2808 ft1 in2 = 6,452 cm2

1 cm2 = 0,155 in2

1 hp = 0,746 kW1 kW = 1,340 hp1 Nm = 0,738 Ft.lbs1 Ft.lbs = 1,356 Nm1 kN = 224,82 lbs

KeytomeasurementsAll capacities and measurements in the catalog are expressed in uniform values. The conversion chart provides helpful information for their translation into equivalent systems.

FreeConversionCalculator

Visit enerpac.com and download the free conversion calculator.

PressureversusTorque

See the pressure versus torque charts for S and W-Series hydraulic torque wrenches.

Unitstobeconverted

InternationalSystem-S.I.(Nm)

Imperial

(lbf.ft)

Metric

(kgf.m)

TorqueConversionFactors

KeyToMeasurements

Inches Decimal mm

FDM Conversion Chart

1Ft.lbs1Nm1kgf.m

Page:

1⁄16

⅛

3⁄16

¼

5⁄16

⅜

7⁄16

½

9⁄16

⅝

11⁄16

¾

13⁄16

7•8

15⁄16

1

1,593,184,766,357,949,5311,1112,7014,2915,8817,4619,0520,6422,2323,8125,40

0,060,130,190,250,310,380,440,500,560,630,690,750,810,880,941,00

84

1,3561,0009,807

1,0000,7387,233

0,1380,1021,000

www.enerpac.com84

PressureversusTorqueS-Series








• Enerpac's Controlled Bolting Equipment includes: Torque Multipliers, Hydraulic Wrenches and Bolt Tensioners



Convertpressureintotorque

The function of a hydraulic torque wrench, is to convert hydraulic pressure into torque. This chart is a “quick-reference” to help in

determining what this conversion factor is.

If you do not find your torque and pressure values in the chart, then the following conversion formulas can be used to find your theoretical torque value.

The actual value may vary due to wrench condition and age.

T=PxTF

P=T÷TF

Where: T = target torque

P = pressure

TF = theoretical applied torque

pressure versus torque – s-series torque WrenchesPump

Pressure

(bar)

TorqueOutput

(TF = 2,83)(Nm)

TorqueOutput

(TF = 6,34)(Nm)

TorqueOutput

(TF = 12,08)(Nm)

TorqueOutput

(TF = 21,96)(Nm)

TorqueOutput

(TF = 49,42)(Nm)

698397

110124138152166179193207221234248262276290303317331345359372386400414428441455469483497510524538552566579593607621634648662676690

195235274311351390430470506546586625662702741781821857897937976

1016105310921132117112111248128713271367140614431483152215621602163816781718175717941834187319131952

437526615697786875963

105211341223131214001483157216601749183819202009209821862275235724462535262427122795288329723061314932323321340934983587366937583847393540184106419542844373

834100311721329149816681837200621632332250126712828299731663335350436623831400041694338449546654834500351725329549856685837600661636332650166716840699771667335750476627831800081698338

15151823213024152723303033383645393142384545485351385446575360616368665369617268757678838169847687839091939896849991

10.29810.60610.91311.19911.50611.81412.12112.42812.71413.02113.32913.63613.92214.22914.53614.84415.151

3410410247945436612868207512820388469538

10.23010.92211.56412.25612.94813.64014.33114.97415.66616.35817.04917.74118.38419.07619.76720.45921.15121.79422.48523.17723.86924.56125.20325.89526.58727.27927.97128.61329.30529.99730.68931.33132.02332.71533.40735.455

s1500X s3000X s6000X s11000X s25000X

85

PressureversusTorqueW-Series








• Enerpac's Controlled Bolting Equipment includes: Torque Multipliers, Hydraulic Wrenches and Bolt Tensioners



Convertpressureintotorque

The function of a hydraulic torque wrench, is to convert hydraulic pressure into torque. This chart is a “quick-reference” to help in

determining what this conversion factor is.

If you do not find your torque and pressure values in the chart, then the following conversion formulas can be used to find your theoretical torque value.

The actual value may vary due to wrench condition and age.

T=PxTF

P=T÷TF

Where: T = target torque

P = pressure

TF = theoretical applied torque

pressure versus torque – W-series torque WrenchesPump

Pressure

(bar)

TorqueOutput

(TF = 4,01)(Nm)

TorqueOutput

(TF = 8,20)(Nm)

TorqueOutput

(TF = 16,64)(Nm)

TorqueOutput

(TF = 30,12)(Nm)

TorqueOutput

(TF = 44,21)(Nm)

TorqueOutput

(TF = 68,77)(Nm)

698397110124138152166179193207221234248262276290303317331345359372386400414428441455469483497510524538552566579593607621634648662676690

27733338944149755360966571877483088693899410501106116212151271132713831439149115471603166017161768182418801936199220442100215722132269232123772433248925412598265427102766

566681796902101711321247136214681583169818131920203521492264237924862601271528302945305231673281339635113618373338483962407741844299441445284643475048654980509452015316543155465661

114813811614183120642297253027632979321234453678389441284361459448275043527655095742597561916424665768907123734075737806803982728488872189549187942096369869

10.10210.33510.55210.78511.01811.25111.484

20782500292233143735415745795000539258146235665770497470789283148736912795499971

10.39210.81411.20611.62712.04912.47112.89313.28413.70614.12814.54914.97115.36315.78416.20616.62817.04917.44117.86318.28518.70619.09819.52019.94120.36320.785

305136704289486454836102672173407915853491539772

10.34710.99611.58512.20412.82313.39814.01714.63615.25515.87416.44917.06817.68718.30618.92519.50020.11920.73821.35721.97622.55123.17023.78924.40825.02725.60226.22126.84027.45928.03428.65329.27229.89130.506

474557086671756585289491

10.45311.41612.31013.27314.23615.19916.09317.05518.01818.98119.94420.83821.80122.76423.72624.68925.58326.54627.50928.47229.43430.32831.29132.254

33.21734.18035.07436.03736.99937.96238.92539.81940.78241.74542.70743.60144.65445.52746.49047.454

W2000X W4000X W8000X W15000X W22000X W35000X

www.enerpac.com86

WCC2015 9355 E328e E215e

BoltingService&Safety

AtEnerpac,wearecommittedtosafetyUnfortunately, serious incidents can happen on a job site. Nevertheless, such mishaps may be avoidable if workers pay attention to the hazards and potential

risks, and know how to use tools correctly. Whether you work in maintenance or production, power plant, shipyard, mine, shop floor or construction site; learning to use hydraulic tools safely is mandatory.

Our Goal Zero initiative is part of our global commitment to improve workplace safety. We are committed to achieve the Goal of Zero harm to customers and end-users of our products.

WCC2015TheWorldClassCollectionbrochure16 page brochure provides a selection of the most popular Enerpac industrial tools and solutions, collected from all categories.

9355IntegratedSolutionsCapabilityBrochureEnerpac's "Integrated Solutions" provides Heavy Lifting solutions to meet customer requirements for safe, precise control of movement and positioning of heavy loads.

E328eIndustrialToolsCatalogueThis 280 pages catalogue contains our full line of cylinders, pumps, presses, pullers, tools, valves and system components, bolting solutions and integrated solutions.

E215eWorkholdingCatalogueOffers innovative products and solutions to provide powerful clamping and positioning force to every type of manufacturing process. Workholding solutions increase product quality and production output.

WorldwideCatalogueCoverageEnerpac Catalogues are printed in many languages. If your requirements call for product use in a different country, please send your request to the applicable country listed on www.enerpac.com – the Enerpac catalogue of the country serving your specific market area will be forwarded promptly.

EnerpacBoltingServiceOffering full bolting tool service and maintenance wherever you need it. We provide you with personalized bolting demonstrations and training,

and the bolting service vehicle is equipped to perform torque wrench and other equipment calibrations and repairs on site.

We can give you advice on the best solutions and the bolting tools that are most suited to your application, thus enabling safe and controlled performance of your bolting activities.

• On-site demonstrations of Enerpac bolting tools• Repair and calibration services• Training for the safe and efficient use of Enerpac bolting tools

ScheduleaBoltingServiceDemonstrationUse the distributor search at enerpac.com to find the nearest Enerpac bolting service van to schedule a demonstration. These distributors display the bolting service icon.

87

EnerpacAcademy

Doyouworkwithhigh-pressurehydraulictoolsregularlyoreveneveryday?Operatingsuchtoolsrequiressoundknowledgeofhowtheyworkandthisshouldbemaintained.

Effectiveuseofthesetoolsboostssafetyandreducesrisk-bothforyouastheoperatorandfortheenvironmentwithinwhichthetoolsareused.Havingtherighttrainingwillenableyoutousethetoolssafelyandproperly.

Enerpac Academy is our in-house training centre, set up exclusively for Enerpac business partners, Enerpac users and Enerpac employees: training programs ranging from tool expertise, repairs and maintenance, to safe operation of high-pressure hydraulic tools.

PuttingtheoryintopracticeThe training courses are interactive and benefit from a highly diverse program that puts the covered theory into practice right away. Our training services are grounded in many years of experience in providing and applying Enerpac tools.

TailoredtrainingEnerpac Academy offers you the exclusive opportunity to train your (new) employees in making proper use of Enerpac tools. Our trainings can also be done on-site.

SafetytrainingSafe use of Enerpac high pressure hydraulic tools, user and environmental safety.

ControlledboltingtrainingsBolting tool theory, tool applications, hands-on training on safe and efficient use of torque wrenches, tensioners and pumps.

GeneralhydraulicsalestrainingKnowledge of hydraulics, hydraulic tools and applications.Tool repair training: Repair and maintenance of general Enerpac tools.

ApplicationtrainingTool feature and benefits, tool application review, safe use of hydraulic tools and market information.

EnerpacAcademy–ThePowerofKnowledge• Specialist in-house Enerpac training center• Standard and tailored training programs• Highly experienced trainers• Selection of training courses with a proven (value adding)

track record • Knowledge and experience sharing • User and tool safety come first.

EMP–EnerpacMaintenanceProgram

EMP is a preventive maintenance program. Your Enerpac Authorised Service Centre will check the tools on essential points: leaking, oil level and quality, maximum pressure setting, and damage. EMP reduces operational risks, increases safety and minimises extremely expensive delays in your operations. You will be advised about regular maintenance of the Enerpac tools.

• Work more safely• Minimise operational risk• Ensure tools are always available and in tip-top shape• As good as new after repair• Prevent downtime• Advice on safe and effective use• Maintenance when tools are not used.

www.enerpac.com88

AboutEnerpac

TorqueCalculationEngine

Enerpac's Bolting Calculator is our free web-based calculator designed to technically support our products. The software will calculate as well as recommend bolt load/stresses for your bolted applications. You may choose between torque or tension as your tightening method and all calculations include hydraulic tool pressures based on tool selection.

CalculationFeaturesANSI B16.5 & B16.47 FlangesAPI 6A & 17D FlangesCustom Calculations

CustomerSupportFeaturesAccess to Technical DocumentsEngineering Inquiry SectionProcedures and Guidance

Log on to the bolting calculator at www.enerpac.com

www.enerpac.comforlatestEnerpacinformation

• Online Bolting Calculator• Learn more about hydraulics• Promotions• New products• Electronic Catalogues• Trade shows• Manuals (instruction and repair sheets)• Nearest Distributors & Service Centers• Enerpac products in action• Integrated Solutions - Heavy Lifting

OrderingProductsandCataloguesTo find the name of the closest Enerpac distributor or service center, to request literature or technical application assistance, contact Enerpac at one of the addresses on the next page or pose your question through E-mail: [email protected]

Enerpacistheleadingglobalproviderof high-pressurehydraulictoolsandsolutionswithabroadrangeofproducts,localexpertiseandworldwidedistributionnetwork.Withaproventrackrecordinawiderangeofmarkets,Enerpacdesignsandmanufactureshigh-qualitytoolsandsolutionsforallindustrialapplications. Enerpac has gained unique experience in delivering hydraulic solutions for the controlled movement and positioning of heavy objects. Enerpac supports your business by offering the right solutions and service to help you get your work done efficiently and safely.

While every care has been taken in the preparation of this catalogue and all data contained within is deemed accurate at the time of printing, Enerpac does reserve the right to make changes to the specifications of any product, or discontinue any product, contained within this catalogue without prior notice.

All illustrations, performance specifications, weights and dimensions reflect the nominal values and slight variations may occur due to manufacturing tolerances.

Please consult Enerpac if final dimensions are critical.All information in this catalogue can be changed due to product improvements without prior notice.

©Copyright2016,Enerpac.Allrightsreserved.Anycopyingorotheruseofmaterialinthiscatalogue(text,illustrations,drawings,photo’s)withoutexpresswrittenconsentisprohibited.

ModelNumberIndex&EnerpacWorldwidelocations

AustraliaandNewZealandActuant Australia Ltd. P.O. Box 6867, Wetherill Park, NSW 1851Block V Unit 3, Regents Park Estate391 Park Road, Regents Park NSW 2143AustraliaTel: +61 287 177 200Fax: +61 297 438 [email protected]

BrazilPower Packer do Brasil Ltda.Rua Luiz Lawrie Reid, 54809930-760 - Diadema (SP)-BrasilT +55 11 5687 2211Toll Free: 0800 891 [email protected]

China(Taicang)Actuant (China) Industries Co.Ltd.No. 6 Nanjing East Road,Taicang Economic Dep ZoneJiangsu, ChinaT +86 0512 5328 7500 F +86 0512 5335 9690Toll Free:T +86 400 885 [email protected]

EnerpacIntegratedSolutionsB.v.Opaalstraat 44, 7554 TS HengeloP.O. Box 421, 7550 AK HengeloThe NetherlandsT +31 74 242 20 45F +31 74 243 03 [email protected]

France,Switzerland,NorthAfricaandFrenchspeakingAfricancountriesENERPAC Une division d’ACTUANT France S.A.S.Zone Orlytech, Bâtiment 516,1 allée du commandant Mouchotte CS 4035191550 Paray-Vieille-Poste, FranceT +33 1 60 13 68 68F +33 1 69 20 37 [email protected]

GermanyandAustriaActuant GmbHP.O. Box 300113, D-40401 DüsseldorfWillstätterstrasse 13, D-40549 DüsseldorfGermanyT +49 211 471 490F +49 211 471 49 [email protected]

IndiaActuant India Private LimitedNo. 10, Bellary Road, Sadashivanagar, Bangalore - 560 080 IndiaT +91 80 3928 [email protected]

ItalyENERPAC S.p.A.Via Canova 4, 20094 Corsico (Milano)T +39 02 4861 111F +39 02 4860 [email protected]

JapanApplied Power Japan LTD KKBesshocho 85-7Kita-ku, Saitama-shi 331-0821, JapanT +81 48 662 4911F +81 48 662 [email protected]

MiddleEast,EgyptandlibyaENERPAC Middle East FZEPlot M00737m 1242nd StreetJebel Ali Free Zone NorthP.O. Box 18004, DubaiUnited Arab EmiratesT +971 (0)4 8872686F +971 (0)4 [email protected]

NorwaySales Office NorwayUnit 524, Nydalsveien 28, 0484 OsloP.O. Box 4814, Nydalen 0422 Oslo, NorwayTel: +47 91 578 [email protected]

RussiaRep. office EnerpacRussian FederationAdmirala Makarova Street 8125212 Moscow, RussiaT +7 495 98090 91F +7 495 98090 [email protected]

SoutheastAsia,HongKongandTaiwanActuant Asia Pte Ltd.83 Joo Koon Circle, Singapore 629109T +65 68 63 0611F +65 64 84 5669Toll Free: T +1800 363 [email protected]

SouthKoreaActuant Korea Ltd.3Ba 717, Shihwa Industrial ComplexJungwang-Dong, Shihung-ShiKyunggi-DoRepublic of Korea 429-450T +82 31 434 4506F +82 31 434 [email protected]

SpainandPortugalENERPAC SPAIN, S.L. Avenida Valdelaparra N° 27 3ª - L828108 Alcobendas (Madrid), SpainT +34 91 884 86 06F +34 91 884 86 [email protected]

SouthAfricaandotherEnglishspeaking AfricancountriesENERPAC AFRICA ( PTY ) Ltd.Cambridge Office Park, Block E5 Bauhinia AvenueHighveld Techno Park, CenturionRepublic of South-AfricaT 0027 (0) 12 940 [email protected]

Sweden,Denmark,FinlandandIcelandEnerpac Scandinavia ABKopparlundsvägen 14,721 30 Västerås, SwedenT +46 (0) 771 [email protected]

TheNetherlands,Belgium,luxembourg,CentralandEasternEurope,BalticStates,Greece,TurkeyandCIScountriesENERPAC B.V.Galvanistraat 115, 6716 AE Ede P.O. Box 8097, 6710 AB EdeThe NetherlandsT +31 318 535 911 F +31 318 535 [email protected]

UnitedKingdomandIrelandENERPAC Ltd.5 Coopies FieldMorpeth, NorthumberlandNE61 6JR, EnglandT +44 1670 5016 50F +44 1670 5016 [email protected]

USA,latinAmericaandCaribbeanENERPAC World HeadquartersP.O. Box 3241Milwaukee, WI 53201-3241 USAN86 W12500 Westbrook CrossingMenomonee Falls, Wisconsin 53051T +1 262 293 1600F +1 262 293 7036User inquiries: +1 800 433 2766Distributor inquiries/orders: +1 800 558 0530 +1 800 628 0490Technical inquiries:[email protected]@enerpac.com

Page: Page: Page: Page: aA . . . . . . . . . . . . . . . . . . . . . . . . . . 70 AOT . . . . . . . . . . . . . . . . . . . . . . . . . 7 ATM . . . . . . . . . . . . . . . . . . . . . . . 64ATP . . . . . . . . . . . . . . . . . . . . . . . . 60

bB,BH . . . . . . . . . . . . . . . . . . . . . . . 59BlT . . . . . . . . . . . . . . . . . . . . . . . . 38BSH . . . . . . . . . . . . . . . . . . . . . . . . 10BW . . . . . . . . . . . . . . . . . . . . . . . . 59

cCC . . . . . . . . . . . . . . . . . . . . . . 32-33CFF . . . . . . . . . . . . . . . . . . . . . . . . 55CM . . . . . . . . . . . . . . . . . . . . . . . . 67CMF . . . . . . . . . . . . . . . . . . . . . . . 55

dDSA . . . . . . . . . . . . . . . . . . . . . . . . 38

eE . . . . . . . . . . . . . . . . . . . . . . . . . 4-5ED,ER . . . . . . . . . . . . . . . . . . . . . . 38ETW . . . . . . . . . . . . . . . . . . . . 36-39

fFF . . . . . . . . . . . . . . . . . . . . . . . . . . 69FRl . . . . . . . . . . . . . . . . . . . . . 34-35FS . . . . . . . . . . . . . . . . . . . . . . . . . 66FSB,FSH,FSM . . . . . . . . . . . . . . . 67

gGA . . . . . . . . . . . . . . . . . . . . . . 63, 67GA45 . . . . . . . . . . . . . . . . . . . . . . . 61GF . . . . . . . . . . . . . . . . . . . . . . . . . 63GP . . . . . . . . . . . . . . . . . . . . . . 63, 67GT . . . . . . . . . . . . . . . . . . . . . . 56-57GT4015 . . . . . . . . . . . . 41, 43, 50, 52

hHC . . . . . . . . . . . . . . . . . . . . . . 63, 67HPT . . . . . . . . . . . . . . . . . . . . . . . . 59HT . . . . . . . . . . . . . . . . . . . . . . . . . 59HR . . . . . . . . . . . . . . . . . . . . . . 32-33HXD . . . . . . . . . . . . . . . . . . 30-33, 40

IIN . . . . . . . . . . . . . . . . . . . . . . 32-33

llW . . . . . . . . . . . . . . . . . . . . . . . . . 61

nNC . . . . . . . . . . . . . . . . . . . . . . . . . 65NS . . . . . . . . . . . . . . . . . . . . . . 66-67

pP . . . . . . . . . . . . . . . . . 63, 65, 67-69PME,PMU . . . . . . . . . . . . . . . . 40, 41PTA . . . . . . . . . . . . . . . . . . 40, 50-51PTW . . . . . . . . . . . . . . . . . . . . 34-39PUD . . . . . . . . . . . . . . . . . . . . . . . . 67

rRAH . . . . . . . . . . . . . . . . . . . . . 28-29RAT . . . . . . . . . . . . . . . . . . . . . . . . 38RC . . . . . . . . . . . . . . . . . . . . . . 61, 62RCS . . . . . . . . . . . . . . . . . . . . . . . . 61RSM . . . . . . . . . . . . . . . . . . . . . . . . 61RTE . . . . . . . . . . . . . . . . . . . . . . . . . 9

sS . . . . . . . . . . . . . . . . . . . 6-7, 40, 84SB . . . . . . . . . . . . . . . . . . . . . . . . . 69SBZ . . . . . . . . . . . . . . . . . . . . . 45, 55SC . . . . . . . . . . . . . . . . . . . . . . 61, 63SDA . . . . . . . . . . . . . . . . . . . . . . . . . 8SlR . . . . . . . . . . . . . . . . . . . . . . . . 38SlW . . . . . . . . . . . . . . . . . . . . . . . 61SRA . . . . . . . . . . . . . . . . . . . . . . . . . 8SRAT . . . . . . . . . . . . . . . . . . . . . . . 38SRS . . . . . . . . . . . . . . . . . . . . . . 9, 61STF . . . . . . . . . . . . . . . . . . . . . 68, 69STN . . . . . . . . . . . . . . . . . . . . . . . . 65SQD . . . . . . . . . . . . . . . . . . 26-29, 40SWH . . . . . . . . . . . . . . . . . . . . 12, 22SWR . . . . . . . . . . . . . . . . . . . . . . . 61

tTHC . . . . . . . . . . . . . . . . . . . . . . . . 40THQ . . . . . . . . . . . . . . . . . . . . . . . . 40TR . . . . . . . . . . . . . . . . . . . . . . . . . 53TSP . . . . . . . . . . . . . . . . . 6, 9, 12, 25TQ . . . . . . . . . . . . . . . . . . . 38, 46-47

WW . . . . . . . . . . . . . . . . 12-25, 40, 85WCR . . . . . . . . . . . . . . . . . . . . . . . 24W-CS . . . . . . . . . . . . . . . . . . . . . . . 24WTE . . . . . . . . . . . . . . . . . . . . . . . 25WR . . . . . . . . . . . . . . . . . . . . . . . . 70WRP . . . . . . . . . . . . . . . . . . . . . . . 25W-Sl . . . . . . . . . . . . . . . . . . . . 22-23

XXA . . . . . . . . . . . . . . . . . . . . . . 63, 67XC . . . . . . . . . . . . . . . . . . . . . . . . . 63

ZZA . . . . . . . . . . . . . . . . . . . 40, 52-55ZE . . . . . . . . . . . . . . . . . . . 40, 46-47ZHE . . . . . . . . . . . . . . . . . . . . . . . . 45ZRC . . . . . . . . . . . . . . . . . . . . . 45, 55ZTM . . . . . . . . . . . . . . . . . . . . . 45, 55ZUTP . . . . . . . . . . . . . . . . . . . . . . . 58ZU4T . . . . . . . . . . . . . . . . . 40, 42-45

0025A . . . . . . . . . . . . . . . . . . . . . 28-2950A . . . . . . . . . . . . . . . . . . . . . 28-2975A . . . . . . . . . . . . . . . . . . . . . 28-29100A . . . . . . . . . . . . . . . . . . . . 28-29160A . . . . . . . . . . . . . . . . . . . . 28-29270A . . . . . . . . . . . . . . . . . . . . 28-29

BoltingSafetyInstructions&TheoryTighteningandTensioningHexagonNutandBoltSizesKeytoMeasurementPressurevs.TorqueChartsPage 72-85

ManualMultipliersSquareDriveTorqueWrenchesHexagonTorqueWrenchesPage 4-39

ElectricTorqueWrenchPumpsAirDrivenTorqueWrenchPumpsPage 40-55

BoltTensionersTensioningPumpsHosesandFittingsPage 56-60

PowerBox-PortableToolSetsCylinder-PumpSetsFlangeAlignmentToolsPage 61-64

NutCuttersandNutSplittersFlangeSpreadersWedgieandSpreadCylindersMechanicalFlangeFaceToolPage 65-71

controlled tIghtenIng and loosenIng

JoInt assembly and posItIonIng

JoInt separatIon

yelloW pages

9380GB©Enerpac11-2016Printed in the Netherlands.

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