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GE Fanuc Automation Computer Numerical Control Products Series 16i/160i/160is-MB Series 18i/180i/180is-MB5 Series 18i/180i/180is-MB Operator's Manual GFZ-63534EN/02 June 2002
Transcript
  • GE Fanuc Automation

    Computer Numerical Control Products

    Series 16i/160i/160is-MBSeries 18i/180i/180is-MB5Series 18i/180i/180is-MB

    Operator's Manual

    GFZ-63534EN/02 June 2002

  • GFL-001

    Warnings, Cautions, and Notesas Used in this Publication

    Warning

    Warning notices are used in this publication to emphasize that hazardous voltages, currents,temperatures, or other conditions that could cause personal injury exist in this equipment ormay be associated with its use.

    In situations where inattention could cause either personal injury or damage to equipment, aWarning notice is used.

    Caution

    Caution notices are used where equipment might be damaged if care is not taken.

    NoteNotes merely call attention to information that is especially significant to understanding andoperating the equipment.

    This document is based on information available at the time of its publication. While effortshave been made to be accurate, the information contained herein does not purport to cover alldetails or variations in hardware or software, nor to provide for every possible contingency inconnection with installation, operation, or maintenance. Features may be described hereinwhich are not present in all hardware and software systems. GE Fanuc Automation assumesno obligation of notice to holders of this document with respect to changes subsequently made.

    GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutorywith respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, orusefulness of the information contained herein. No warranties of merchantability or fitness forpurpose shall apply.

    ©Copyright 2002 GE Fanuc Automation North America, Inc.

    All Rights Reserved.

  • s–1

    SAFETY PRECAUTIONS

    This section describes the safety precautions related to the use of CNC units. It is essential that these precautionsbe observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in thissection assume this configuration). Note that some precautions are related only to specific functions, and thusmay not be applicable to certain CNC units.Users must also observe the safety precautions related to the machine, as described in the relevant manual suppliedby the machine tool builder. Before attempting to operate the machine or create a program to control the operationof the machine, the operator must become fully familiar with the contents of this manual and relevant manualsupplied by the machine tool builder.

    Contents

    1. DEFINITION OF WARNING, CAUTION, AND NOTE s–2. . . . . . . . . . . . . . . . . . . . . . .

    2. GENERAL WARNINGS AND CAUTIONS s–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING s–5. . . . . . . . . . . . .

    4. WARNINGS AND CAUTIONS RELATED TO HANDLING s–7. . . . . . . . . . . . . . . . . . .

    5. WARNINGS RELATED TO DAILY MAINTENANCE s–9. . . . . . . . . . . . . . . . . . . . . . . .

  • SAFETY PRECAUTIONS B–63534EN/02

    s–2

    1 DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the user and preventing damage to themachine. Precautions are classified into Warning and Caution according to their bearing on safety.Also, supplementary information is described as a Note. Read the Warning, Caution, and Notethoroughly before attempting to use the machine.

    WARNING

    Applied when there is a danger of the user being injured or when there is a danger of both the userbeing injured and the equipment being damaged if the approved procedure is not observed.

    CAUTION

    Applied when there is a danger of the equipment being damaged, if the approved procedure is notobserved.

    NOTE

    The Note is used to indicate supplementary information other than Warning and Caution.

    � Read this manual carefully, and store it in a safe place.

  • B–63534EN/02 SAFETY PRECAUTIONS

    s–3

    2 GENERAL WARNINGS AND CAUTIONSWARNING

    1. Never attempt to machine a workpiece without first checking the operation of the machine.Before starting a production run, ensure that the machine is operating correctly by performinga trial run using, for example, the single block, feedrate override, or machine lock function orby operating the machine with neither a tool nor workpiece mounted. Failure to confirm thecorrect operation of the machine may result in the machine behaving unexpectedly, possiblycausing damage to the workpiece and/or machine itself, or injury to the user.

    2. Before operating the machine, thoroughly check the entered data.Operating the machine with incorrectly specified data may result in the machine behavingunexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to theuser.

    3. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for eachmachine, there is a maximum allowable feedrate. The appropriate feedrate varies with theintended operation. Refer to the manual provided with the machine to determine the maximumallowable feedrate. If a machine is run at other than the correct speed, it may behaveunexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to theuser.

    4. When using a tool compensation function, thoroughly check the direction and amount ofcompensation. Operating the machine with incorrectly specified data may result in the machine behavingunexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to theuser.

    5. The parameters for the CNC and PMC are factory–set. Usually, there is not need to change them.When, however, there is not alternative other than to change a parameter, ensure that you fullyunderstand the function of the parameter before making any change.Failure to set a parameter correctly may result in the machine behaving unexpectedly, possiblycausing damage to the workpiece and/or machine itself, or injury to the user.

    6. Immediately after switching on the power, do not touch any of the keys on the MDI panel untilthe position display or alarm screen appears on the CNC unit.Some of the keys on the MDI panel are dedicated to maintenance or other special operations.Pressing any of these keys may place the CNC unit in other than its normal state. Starting themachine in this state may cause it to behave unexpectedly.

    7. The operator’s manual and programming manual supplied with a CNC unit provide an overalldescription of the machine’s functions, including any optional functions. Note that the optionalfunctions will vary from one machine model to another. Therefore, some functions describedin the manuals may not actually be available for a particular model. Check the specification ofthe machine if in doubt.

  • SAFETY PRECAUTIONS B–63534EN/02

    s–4

    WARNING

    8. Some functions may have been implemented at the request of the machine–tool builder. Whenusing such functions, refer to the manual supplied by the machine–tool builder for details of theiruse and any related cautions.

    CAUTION

    1 Do not remove the internal parts, including the ATA card and compact flash card, from withinthe CNC.

    NOTE

    Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit.Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently,however, or it may prove necessary to delete all data from nonvolatile memory as part of errorrecovery.To guard against the occurrence of the above, and assure quick restoration of deleted data, backupall vital data, and keep the backup copy in a safe place.

  • B–63534EN/02 SAFETY PRECAUTIONS

    s–5

    3 WARNINGS AND CAUTIONS RELATED TOPROGRAMMINGThis section covers the major safety precautions related to programming. Before attempting toperform programming, read the supplied operator’s manual and programming manual carefullysuch that you are fully familiar with their contents.

    WARNING

    1. Coordinate system setting

    If a coordinate system is established incorrectly, the machine may behave unexpectedly as aresult of the program issuing an otherwise valid move command.Such an unexpected operation may damage the tool, the machine itself, the workpiece, or causeinjury to the user.

    2. Positioning by nonlinear interpolation

    When performing positioning by nonlinear interpolation (positioning by nonlinear movementbetween the start and end points), the tool path must be carefully confirmed before performingprogramming.Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage thetool, the machine itself, the workpiece, or cause injury to the user.

    3. Function involving a rotation axis

    When programming polar coordinate interpolation or normal–direction (perpendicular) control,pay careful attention to the speed of the rotation axis. Incorrect programming may result in therotation axis speed becoming excessively high, such that centrifugal force causes the chuck tolose its grip on the workpiece if the latter is not mounted securely.Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury tothe user.

    4. Inch/metric conversion

    Switching between inch and metric inputs does not convert the measurement units of data suchas the workpiece origin offset, parameter, and current position. Before starting the machine,therefore, determine which measurement units are being used. Attempting to perform anoperation with invalid data specified may damage the tool, the machine itself, the workpiece, orcause injury to the user.

    5. Constant surface speed control

    When an axis subject to constant surface speed control approaches the origin of the workpiececoordinate system, the spindle speed may become excessively high. Therefore, it is necessaryto specify a maximum allowable speed. Specifying the maximum allowable speed incorrectlymay damage the tool, the machine itself, the workpiece, or cause injury to the user.

  • SAFETY PRECAUTIONS B–63534EN/02

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    WARNING

    6. Stroke check

    After switching on the power, perform a manual reference position return as required. Strokecheck is not possible before manual reference position return is performed. Note that when strokecheck is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damagingthe tool, the machine itself, the workpiece, or causing injury to the user.

    7. Tool post interference check

    A tool post interference check is performed based on the tool data specified during automaticoperation. If the tool specification does not match the tool actually being used, the interferencecheck cannot be made correctly, possibly damaging the tool or the machine itself, or causinginjury to the user.After switching on the power, or after selecting a tool post manually, always start automaticoperation and specify the tool number of the tool to be used.

    8. Absolute/incremental mode

    If a program created with absolute values is run in incremental mode, or vice versa, the machinemay behave unexpectedly.

    9. Plane selection

    If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle,the machine may behave unexpectedly. Refer to the descriptions of the respective functions fordetails.

    10. Torque limit skip

    Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specifiedwithout the torque limit actually being applied, a move command will be executed withoutperforming a skip.

    11. Programmable mirror image

    Note that programmed operations vary considerably when a programmable mirror image isenabled.

    12. Compensation function

    If a command based on the machine coordinate system or a reference position return commandis issued in compensation function mode, compensation is temporarily canceled, resulting in theunexpected behavior of the machine.Before issuing any of the above commands, therefore, always cancel compensation functionmode.

  • B–63534EN/02 SAFETY PRECAUTIONS

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    4 WARNINGS AND CAUTIONS RELATED TO HANDLINGThis section presents safety precautions related to the handling of machine tools. Before attemptingto operate your machine, read the supplied operator’s manual and programming manual carefully,such that you are fully familiar with their contents.

    WARNING

    1. Manual operation

    When operating the machine manually, determine the current position of the tool and workpiece,and ensure that the movement axis, direction, and feedrate have been specified correctly.Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, orcause injury to the operator.

    2. Manual reference position return

    After switching on the power, perform manual reference position return as required. If themachine is operated without first performing manual reference position return, it may behaveunexpectedly. Stroke check is not possible before manual reference position return is performed.An unexpected operation of the machine may damage the tool, the machine itself, the workpiece,or cause injury to the user.

    3. Manual numeric command

    When issuing a manual numeric command, determine the current position of the tool andworkpiece, and ensure that the movement axis, direction, and command have been specifiedcorrectly, and that the entered values are valid.Attempting to operate the machine with an invalid command specified may damage the tool, themachine itself, the workpiece, or cause injury to the operator.

    4. Manual handle feed

    In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causesthe tool and table to move rapidly. Careless handling may damage the tool and/or machine, orcause injury to the user.

    5. Disabled override

    If override is disabled (according to the specification in a macro variable) during threading, rigidtapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machineitself, the workpiece, or causing injury to the operator.

    6. Origin/preset operation

    Basically, never attempt an origin/preset operation when the machine is operating under thecontrol of a program. Otherwise, the machine may behave unexpectedly, possibly damaging thetool, the machine itself, the tool, or causing injury to the user.

  • SAFETY PRECAUTIONS B–63534EN/02

    s–8

    WARNING

    7. Workpiece coordinate system shift

    Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinatesystem. Before attempting to operate the machine under the control of a program, confirm thecoordinate system carefully.If the machine is operated under the control of a program without making allowances for any shiftin the workpiece coordinate system, the machine may behave unexpectedly, possibly damagingthe tool, the machine itself, the workpiece, or causing injury to the operator.

    8. Software operator’s panel and menu switches

    Using the software operator’s panel and menu switches, in combination with the MDI panel, itis possible to specify operations not supported by the machine operator’s panel, such as modechange, override value change, and jog feed commands.Note, however, that if the MDI panel keys are operated inadvertently, the machine may behaveunexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injuryto the user.

    9. Manual intervention

    If manual intervention is performed during programmed operation of the machine, the tool pathmay vary when the machine is restarted. Before restarting the machine after manual intervention,therefore, confirm the settings of the manual absolute switches, parameters, andabsolute/incremental command mode.

    10. Feed hold, override, and single block

    The feed hold, feedrate override, and single block functions can be disabled using custom macrosystem variable #3004. Be careful when operating the machine in this case.

    11. Dry run

    Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machineoperates at dry run speed, which differs from the corresponding programmed feedrate. Note thatthe dry run speed may sometimes be higher than the programmed feed rate.

    12. Cutter and tool nose radius compensation in MDI mode

    Pay careful attention to a tool path specified by a command in MDI mode, because cutter or toolnose radius compensation is not applied. When a command is entered from the MDI to interruptin automatic operation in cutter or tool nose radius compensation mode, pay particular attentionto the tool path when automatic operation is subsequently resumed. Refer to the descriptions ofthe corresponding functions for details.

    13. Program editing

    If the machine is stopped, after which the machining program is edited (modification, insertion,or deletion), the machine may behave unexpectedly if machining is resumed under the controlof that program. Basically, do not modify, insert, or delete commands from a machining programwhile it is in use.

  • B–63534EN/02 SAFETY PRECAUTIONS

    s–9

    5 WARNINGS RELATED TO DAILY MAINTENANCEWARNING

    1. Memory backup battery replacement

    Only those personnel who have received approved safety and maintenance training may performthis work.When replacing the batteries, be careful not to touch the high–voltage circuits (marked andfitted with an insulating cover).Touching the uncovered high–voltage circuits presents an extremely dangerous electric shockhazard.

    NOTE

    The CNC uses batteries to preserve the contents of its memory, because it must retain data such asprograms, offsets, and parameters even while external power is not applied.If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panelor screen.When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, thecontents of the CNC’s memory will be lost.Refer to the maintenance section of the operator’s manual or programming manual for details of thebattery replacement procedure.

  • SAFETY PRECAUTIONS B–63534EN/02

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    WARNING

    2. Absolute pulse coder battery replacement

    Only those personnel who have received approved safety and maintenance training may performthis work.When replacing the batteries, be careful not to touch the high–voltage circuits (marked andfitted with an insulating cover).Touching the uncovered high–voltage circuits presents an extremely dangerous electric shockhazard.

    NOTE

    The absolute pulse coder uses batteries to preserve its absolute position.If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panelor screen.When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, theabsolute position data held by the pulse coder will be lost.Refer to the FANUC SERVO AMPLIFIER αi series Maintenance Manual or FANUC SERVOAMPLIFIER α series Maintenance Manual for details of the battery replacement procedure.

  • B–63534EN/02 SAFETY PRECAUTIONS

    s–11

    WARNING

    3. Fuse replacement

    Before replacing a blown fuse, however, it is necessary to locate and remove the cause of theblown fuse.For this reason, only those personnel who have received approved safety and maintenancetraining may perform this work.When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits(marked and fitted with an insulating cover).Touching an uncovered high–voltage circuit presents an extremely dangerous electric shockhazard.

  • B–63534EN/02 Table of Contents

    c–1

    SAFETY PRECAUTIONS s–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    I. GENERAL

    1. GENERAL 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL 7. . . . . . . . . . . . . . . . . . . . . . . . .

    1.2 NOTES ON READING THIS MANUAL 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.3 NOTES ON VARIOUS KINDS OF DATA 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    II. PROGRAMMING

    1. GENERAL 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION 14. . . . . . . . . . .

    1.2 FEED–FEED FUNCTION 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.3 PART DRAWING AND TOOL MOVEMENT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1 Reference Position (Machine–Specific Position) 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.2 Coordinate System on Part Drawing and Coordinate System Specified by

    CNC – Coordinate System 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.3 How to Indicate Command Dimensions for Moving the Tool – Absolute,

    Incremental Commands 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.4 CUTTING SPEED – SPINDLE SPEED FUNCTION 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.5 SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION 23. . . . . . . . . .

    1.6 COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION 24. . . . . . . . . . . .

    1.7 PROGRAM CONFIGURATION 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.8 TOOL FIGURE AND TOOL MOTION BY PROGRAM 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.9 TOOL MOVEMENT RANGE – STROKE 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2. CONTROLLED AXES 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 CONTROLLED AXES 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.2 AXIS NAME 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.3 INCREMENT SYSTEM 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.4 MAXIMUM STROKE 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3. PREPARATORY FUNCTION (G FUNCTION) 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4. INTERPOLATION FUNCTIONS 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 POSITIONING (G00) 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.2 SINGLE DIRECTION POSITIONING (G60) 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.3 LINEAR INTERPOLATION (G01) 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.4 CIRCULAR INTERPOLATION (G02, G03) 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.5 HELICAL INTERPOLATION (G02, G03) 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.6 HELICAL INTERPOLATION B (G02, G03) 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.7 SPIRAL INTERPOLATION, CONICAL INTERPOLATION (G02, G03) 54. . . . . . . . . . . . . . . . . . . .

    4.8 POLAR COORDINATE INTERPOLATION (G12.1, G13.1) 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.9 CYLINDRICAL INTERPOLATION (G07.1) 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.10 INVOLUTE INTERPOLATION (G02.2, G03.2) 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • B–63534EN/02Table of Contents

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    4.11 EXPONENTIAL INTERPOLATION (G02.3, G03.3) 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.12 SMOOTH INTERPOLATION (G05.1) 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.13 NURBS INTERPOLATION (G06.2) 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.14 HYPOTHETICAL AXIS INTERPOLATION (G07) 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.15 THREAD CUTTING (G33) 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.16 SKIP FUNCTION (G31) 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.17 MULTISTAGE SKIP (G31) 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.18 HIGH SPEED SKIP SIGNAL (G31) 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.19 CONTINUOUS HIGH–SPEED SKIP FUNCTION (G31) 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5. FEED FUNCTIONS 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 GENERAL 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.2 RAPID TRAVERSE 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.3 CUTTING FEED 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.4 CUTTING FEEDRATE CONTROL 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Exact Stop (G09, G61) Cutting Mode (G64) Tapping Mode (G63) 103. . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.2 Automatic Corner Override 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.4.2.1 Automatic Override for Inner Corners (G62) 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.4.2.2 Internal Circular Cutting Feedrate Change 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.4.3 Automatic Corner Deceleration 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.4.3.1 Corner Deceleration According to the Corner Angle 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.4.3.2 Corner Deceleration According to the Feedrate Difference between Blocks Along Each Axis 110.

    5.5 DWELL (G04) 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6. REFERENCE POSITION 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 REFERENCE POSITION RETURN 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6.2 FLOATING REFERENCE POSITION RETURN (G30.1) 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7. COORDINATE SYSTEM 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 MACHINE COORDINATE SYSTEM 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.2 WORKPIECE COORDINATE SYSTEM 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1 Setting a Workpiece Coordinate System 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.2 Selecting a Workpiece Coordinate System 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.3 Changing Workpiece Coordinate System 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.4 Workpiece Coordinate System Preset (G92.1) 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.5 Adding Workpiece Coordinate Systems (G54.1 or G54) 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.3 LOCAL COORDINATE SYSTEM 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.4 PLANE SELECTION 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8. COORDINATE VALUE AND DIMENSION 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) 137. . . . . . . . . . . . . . . . . . . . . . .

    8.2 POLAR COORDINATE COMMAND (G15, G16) 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.3 INCH/METRIC CONVERSION (G20, G21) 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.4 DECIMAL POINT PROGRAMMING 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    9. SPINDLE SPEED FUNCTION (S FUNCTION) 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 SPECIFYING THE SPINDLE SPEED WITH A CODE 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.2 SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) 144. . . . . . . . .

    9.3 CONSTANT SURFACE SPEED CONTROL (G96, G97) 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.4 SPINDLE SPEED FLUCTUATION DETECTION FUNCTION (G25, G26) 148. . . . . . . . . . . . . . . . .

    10.TOOL FUNCTION (T FUNCTION) 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 TOOL SELECTION FUNCTION 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    10.2 TOOL LIFE MANAGEMENT FUNCTION 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.1 Tool Life Management Data 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.2 Register, Change and Delete of Tool Life Management Data 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.3 Tool Life Management Command in a Machining Program 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.4 Tool Life 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.AUXILIARY FUNCTION 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 AUXILIARY FUNCTION (M FUNCTION) 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.2 MULTIPLE M COMMANDS IN A SINGLE BLOCK 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.3 M CODE GROUP CHECK FUNCTION 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.4 THE SECOND AUXILIARY FUNCTIONS (B CODES) 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    12.PROGRAM CONFIGURATION 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS 169. . . . . . . . . . . . . . . . . . . . .

    12.2 PROGRAM SECTION CONFIGURATION 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    12.3 SUBPROGRAM (M98, M99) 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    12.4 8–DIGIT PROGRAM NUMBER 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.FUNCTIONS TO SIMPLIFY PROGRAMMING 185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1 CANNED CYCLE 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.1.1 High–Speed Peck Drilling Cycle (G73) 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.2 Left–Handed Tapping Cycle (G74) 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.3 Fine Boring Cycle (G76) 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.4 Drilling Cycle, Spot Drilling (G81) 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.5 Drilling Cycle Counter Boring Cycle (G82) 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.6 Peck Drilling Cycle (G83) 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.7 Small–Hole Peck Drilling Cycle (G83) 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.8 Tapping Cycle (G84) 206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.9 Boring Cycle (G85) 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.10 Boring Cycle (G86) 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.11 Back Boring Cycle (G87) 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.12 Boring Cycle (G88) 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.13 Boring Cycle (G89) 216. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.14 Canned Cycle Cancel (G80) 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.2 RIGID TAPPING 221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.1 Rigid Tapping (G84) 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.2 Left–Handed Rigid Tapping Cycle (G74) 225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.3 Peck Rigid Tapping Cycle (G84 or G74) 228. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.4 Canned Cycle Cancel (G80) 230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.3 CANNED GRINDING CYCLE (FOR GRINDING MACHINE) 231. . . . . . . . . . . . . . . . . . . . . . . . . . . 13.3.1 Plunge Grinding Cycle (G75) 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.3.2 Direct Constant–Dimension Plunge Grinding Cycle (G77) 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    13.3.3 Continuous–Feed Surface Grinding Cycle (G78) 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.3.4 Intermittent–Feed Surface Grinding Cycle (G79) 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.4 GRINDING–WHEEL WEAR COMPENSATION BY CONTINUOUS DRESSING (FOR GRINDING MACHINE) 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.5 AUTOMATIC GRINDING WHEEL DIAMETER COMPENSATION AFTER DRESSING 241. . . . . 13.5.1 Checking the Minimum Grinding Wheel Diameter (For Grinding Machine) 241. . . . . . . . . . . . . . . . . . . .

    13.6 IN–FEED GRINDING ALONG THE Y AND Z AXES AT THE END OF TABLE SWING (FOR GRINDING MACHINE) 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.7 OPTIONAL ANGLE CHAMFERING AND CORNER ROUNDING 243. . . . . . . . . . . . . . . . . . . . . . .

    13.8 EXTERNAL MOTION FUNCTION (G81) 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.9 FIGURE COPY (G72.1, G72.2) 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.10 THREE–DIMENSIONAL COORDINATE CONVERSION (G68, G69) 254. . . . . . . . . . . . . . . . . . . . .

    13.11 INDEX TABLE INDEXING FUNCTION 261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.COMPENSATION FUNCTION 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1 TOOL LENGTH OFFSET (G43, G44, G49) 265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.1.1 General 265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1.2 G53, G28, G30, and G30.1 Commands in Tool Length Offset Mode 270. . . . . . . . . . . . . . . . . . . . . . . . . .

    14.2 AUTOMATIC TOOL LENGTH MEASUREMENT (G37) 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.3 TOOL OFFSET (G45–G48) 277. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.4 CUTTER COMPENSATION B (G39–G42) 282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4.1 Cutter Compensation Left (G41) 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4.2 Cutter Compensation Right (G42) 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4.3 Corner Offset Circular Interpolation (G39) 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4.4 Cutter Compensation Cancel (G40) 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4.5 Switch between Cutter Compensation Left and Cutter Compensation Right 291. . . . . . . . . . . . . . . . . . . . 14.4.6 Change of the Cutter Compensation Value 292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4.7 Positive/Negative Cutter Compensation Value and Tool Center Path 293. . . . . . . . . . . . . . . . . . . . . . . . . .

    14.5 OVERVIEW OF CUTTER COMPENSATION C (G40–G42) 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.6 DETAILS OF CUTTER COMPENSATION C 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.1 General 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.2 Tool Movement in Start–up 302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.3 Tool Movement in Offset Mode 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.4 Tool Movement in Offset Mode Cancel 320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.5 Interference Check 326. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.6 Overcutting by Cutter Compensation 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.7 Input Command from MDI 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.8 G53, G28, G30, G30.1 and G29 Commands in Cutter Compensation C Mode 335. . . . . . . . . . . . . . . . . . 14.6.9 Corner Circular Interpolation (G39) 354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.7 THREE–DIMENSIONAL TOOL COMPENSATION (G40, G41) 356. . . . . . . . . . . . . . . . . . . . . . . . . .

    14.8 TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES, AND ENTERING VALUES FROM THE PROGRAM (G10) 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.9 SCALING (G50, G51) 362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.10 COORDINATE SYSTEM ROTATION (G68, G69) 367. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.11 NORMAL DIRECTION CONTROL (G40.1, G41.1, G42.1 OR G150, G151, G152) 373. . . . . . . . . . .

    14.12 PROGRAMMABLE MIRROR IMAGE (G50.1, G51.1) 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.13 GRINDING WHEEL WEAR COMPENSATION 380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.14 ROTARY TABLE DYNAMIC FIXTURE OFFSET 384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    15.CUSTOM MACRO 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.1 VARIABLES 393. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.2 SYSTEM VARIABLES 397. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.3 ARITHMETIC AND LOGIC OPERATION 406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.4 MACRO STATEMENTS AND NC STATEMENTS 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.5 BRANCH AND REPETITION 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.5.1 Unconditional Branch (GOTO Statement) 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.5.2 Conditional Branch (IF Statement) 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.5.3 Repetition (While Statement) 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.6 MACRO CALL 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.6.1 Simple Call (G65) 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.6.2 Modal Call (G66) 421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.6.3 Macro Call Using G Code 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.6.4 Macro Call Using an M Code 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.6.5 Subprogram Call Using an M Code 425. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.6.6 Subprogram Calls Using a T Code 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.6.7 Sample Program 427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.7 PROCESSING MACRO STATEMENTS 429. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.7.1 Details of NC Statements and Macro Statements Execution 429. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.7.2 Caution for Using System Variables 431. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.8 REGISTERING CUSTOM MACRO PROGRAMS 434. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.9 LIMITATIONS 435. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.10 EXTERNAL OUTPUT COMMANDS 436. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    15.11 INTERRUPTION TYPE CUSTOM MACRO 440. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.11.1 Specification Method 441. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.11.2 Details of Functions 442. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    16.PATTERN DATA INPUT FUNCTION 450. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.1 DISPLAYING THE PATTERN MENU 451. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    16.2 PATTERN DATA DISPLAY 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    16.3 CHARACTERS AND CODES TO BE USED FOR THE PATTERN DATA INPUT FUNCTION 459. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    17.PROGRAMMABLE PARAMETER ENTRY (G10) 461. . . . . . . . . . . . . . . . . . . . . . . . . . .

    18.MEMORY OPERATION USING FS15 TAPE FORMAT 463. . . . . . . . . . . . . . . . . . . . . .

    19.HIGH SPEED CUTTING FUNCTIONS 464. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1 HIGH–SPEED CYCLE CUTTING 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    19.2 FEEDRATE CLAMPING BY ARC RADIUS 467. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    19.3 HIGH–SPEED REMOTE BUFFER 468. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.1 High–Speed Remote Buffer A (G05) 468. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.2 High–Speed Remote Buffer B (G05) 471. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    19.4 DISTRIBUTION PROCESSING TERMINATION MONITORING FUNCTION FOR THE HIGH–SPEED MACHINING COMMAND (G05) 472. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    19.5 HIGH–SPEED LINEAR INTERPOLATION (G05) 473. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    19.6 ADVANCED PREVIEW CONTROL (G08) 476. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    19.7 AI CONTOUR CONTROL FUNCTION/AI NANO CONTOUR CONTROL FUNCTION 478. . . . . .

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    19.8 HIGH–PRECISION CONTOUR CONTROL 500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    19.9 LOOK–AHEAD BELL–SHAPED ACCELERATION/DECELERATION BEFORE INTERPOLATION TIME CONSTANT CHANGE FUNCTION 508. . . . . . . . . . . . . . . . . . .

    19.10 OPTIMUM TORQUE ACCELERATION/DECELERATION 514. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    20.AXIS CONTROL FUNCTIONS 527. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.1 SIMPLE SYNCHRONOUS CONTROL 528. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    20.2 ROTARY AXIS ROLL–OVER 531. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.2.1 Rotary Axis Roll–over 531. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.2.2 Rotary Axis Control 532. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    20.3 TOOL WITHDRAWAL AND RETURN (G10.6) 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    20.4 TANDEM CONTROL 536. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    20.5 ANGULAR AXIS CONTROL/ARBITRARY ANGULAR AXIS CONTROL 537. . . . . . . . . . . . . . . .

    20.6 CHOPPING FUNCTION (G80, G81.1) 539. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    20.7 HOBBING MACHINE FUNCTION (G80, G81) 545. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    20.8 SIMPLE ELECTRIC GEAR BOX (G80, G81) 551. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.8.1 Simple Electric Gear Box (G80, G81) 551. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.8.2 Skip Function for EGB Axis (G31.8) 556. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.8.3 Spindle Electronic Gear Box 559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.8.4 Electronic Gear Box Automatic Phase Synchronization 568. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.8.5 Electronic Gear Box 2 Pair 576. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    21.TWO–PATH CONTROL FUNCTION 590. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 GENERAL 591. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    21.2 WAITING FOR PATHS 592. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    21.3 MEMORY COMMON TO PATH 594. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    21.4 COPYING A PROGRAM BETWEEN TWO PATHS 595. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    22.RISC PROCESSOR 596. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.1 AI HIGH PRECISION CONTOUR CONTROL/AI NANO HIGH PRECISION

    CONTOUR CONTROL 607. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.1.1 Look–ahead Acceleration/Deceleration Before Interpolation 608. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.1.2 Automatic Feedrate Control Function 613. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.1.3 Restrictions 622. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.1.4 The Function List which Can be Used 625. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    22.2 CYLINDRICAL INTERPOLATION CUTTING POINT CONTROL (G07.1) 633. . . . . . . . . . . . . . . . .

    22.3 TOOL CENTER POINT CONTROL 643. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    22.4 TOOL AXIS COMPENSATION IN TOOL AXIS DIRECTION 655. . . . . . . . . . . . . . . . . . . . . . . . . . .

    22.5 3–DIMENSIONAL CUTTER COMPENSATION 668. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5.1 Tool Side Compensation 668. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5.2 Leading Edge Offset 682. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5.3 Restrictions 688. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    22.6 3–DIMENSIONAL CIRCULAR INTERPOLATION 693. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    III. OPERATION 699. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1. GENERAL 701. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 MANUAL OPERATION 702. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    1.2 TOOL MOVEMENT BY PROGRAMING–AUTOMATIC OPERATION 704. . . . . . . . . . . . . . . . . . . .

    1.3 AUTOMATIC OPERATION 705. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.4 TESTING A PROGRAM 707. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1 Check by Running the Machine 707. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2 How to View the Position Display Change without Running the Machine 708. . . . . . . . . . . . . . . . . . . . . .

    1.5 EDITING A PART PROGRAM 709. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.6 DISPLAYING AND SETTING DATA 710. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.7 DISPLAY 713. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.1 Program Display 713. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.2 Current Position Display 714. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.3 Alarm Display 714. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.4 Parts Count Display, Run Time Display 715. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.5 Graphic Display 715. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.8 DATA INPUT/OUTPUT 716. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2. OPERATIONAL DEVICES 717. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 SETTING AND DISPLAY UNITS 718. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.1.1 7.2″/8.4″ LCD–Mounted Type CNC Control Unit 719. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.2 9.5″/10.4″ LCD–Mounted Type CNC Control Unit 719. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3 Stand–Alone Type Small MDI Unit 720. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.4 Stand–Alone Type Standard MDI Unit 721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.5 Stand–Alone Type 61 Full Key MDI Unit 722. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.2 EXPLANATION OF THE KEYBOARD 723. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.3 FUNCTION KEYS AND SOFT KEYS 725. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.1 General Screen Operations 725. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2 Function Keys 726. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.3 Soft Keys 727. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.4 Key Input and Input Buffer 743. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.5 Warning Messages 744. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.6 Soft Key Configuration 745. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.4 EXTERNAL I/O DEVICES 746. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1 FANUC Handy File 748. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.5 POWER ON/OFF 749. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.1 Turning on the Power 749. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.2 Screen Displayed at Power–on 750. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.3 Power Disconnection 751. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3. MANUAL OPERATION 752. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 MANUAL REFERENCE POSITION RETURN 753. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.2 JOG FEED 755. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.3 INCREMENTAL FEED 757. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.4 MANUAL HANDLE FEED 758. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.5 MANUAL ABSOLUTE ON AND OFF 761. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.6 TOOL AXIS DIRECTION HANDLE FEED/TOOL AXIS DIRECTION HANDLE FEED B 766. . . . 3.6.1 Tool Axis Direction Handle Feed 766. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.2 Tool Axis Normal Direction Handle Feed 769. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.7 MANUAL LINEAR/CIRCULAR INTERPOLATION 774. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.8 MANUAL RIGID TAPPING 779. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.9 MANUAL NUMERIC COMMAND 781. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    4. AUTOMATIC OPERATION 789. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 MEMORY OPERATION 790. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.2 MDI OPERATION 793. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.3 DNC OPERATION 797. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.4 SIMULTANEOUS INPUT/OUTPUT 800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.5 PROGRAM RESTART 802. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.6 SCHEDULING FUNCTION 809. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.7 SUBPROGRAM CALL FUNCTION (M198) 814. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.8 MANUAL HANDLE INTERRUPTION 816. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.9 MIRROR IMAGE 819. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.10 TOOL WITHDRAWAL AND RETURN 821. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.11 RETRACE FUNCTION 827. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.12 MANUAL INTERVENTION AND RETURN 835. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.13 DNC OPERATION WITH MEMORY CARD 837. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13.1 Specification 837. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13.2 Operations 838. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.13.2.1 DNC Operation 838. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.13.2.2 Subprogram Call (M198) 839. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.13.3 Limitation and Notes 840. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13.4 Parameter 840. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13.5 Connecting PCMCIA Card Attachment 841. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.13.5.1 Specification Number 841. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.13.5.2 Assembling 841. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.13.6 Recommended Memory Card 843. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5. TEST OPERATION 844. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 MACHINE LOCK AND AUXILIARY FUNCTION LOCK 845. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.2 FEEDRATE OVERRIDE 847. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.3 RAPID TRAVERSE OVERRIDE 848. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.4 DRY RUN 849. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5.5 SINGLE BLOCK 850. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6. SAFETY FUNCTIONS 852. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 EMERGENCY STOP 853. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6.2 OVERTRAVEL 854. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6.3 STORED STROKE CHECK 855. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6.4 STROKE LIMIT CHECK PRIOR TO PERFORMING MOVEMENT 859. . . . . . . . . . . . . . . . . . . . . . .

    7. ALARM AND SELF–DIAGNOSIS FUNCTIONS 862. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 ALARM DISPLAY 863. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.2 ALARM HISTORY DISPLAY 865. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.3 CHECKING BY SELF–DIAGNOSTIC SCREEN 866. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8. DATA INPUT/OUTPUT 869. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 FILES 870. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.2 FILE SEARCH 872. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • B–63534EN/02 ����� �� ����

    c–9

    8.3 FILE DELETION 874. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.4 PROGRAM INPUT/OUTPUT 875. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4.1 Inputting a Program 875. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4.2 Outputting a Program 878. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.5 OFFSET DATA INPUT AND OUTPUT 880. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5.1 Inputting Offset Data 880. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5.2 Outputting Offset Data 881. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.6 INPUTTING AND OUTPUTTING PARAMETERS AND PITCH ERROR COMPENSATION DATA 882. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.6.1 Inputting Parameters 882. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6.2 Outputting Parameters 883. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6.3 Inputting Pitch Error Compensation Data 884. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6.4 Outputting Pitch Error Compensation Data 885. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.7 INPUTTING/OUTPUTTING CUSTOM MACRO COMMON VARIABLES 886. . . . . . . . . . . . . . . . . 8.7.1 Inputting Custom Macro Common Variables 886. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.7.2 Outputting Custom Macro Common Variable 887. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.8 DISPLAYING DIRECTORY OF FLOPPY CASSETTE 888. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.1 Displaying the Directory 889. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.2 Reading Files 892. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.3 Outputting Programs 893. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.4 Deleting Files 894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.9 OUTPUTTING A PROGRAM LIST FOR A SPECIFIED GROUP 896. . . . . . . . . . . . . . . . . . . . . . . . .

    8.10 DATA INPUT/OUTPUT ON THE ALL IO SCREEN 897. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.1 Setting Input/Output–Related Parameters 898. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.2 Inputting and Outputting Programs 899. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.3 Inputting and Outputting Parameters 904. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.4 Inputting and Outputting Offset Data 906. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.5 Outputting Custom Macro Common Variables 908. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.6 Inputting and Outputting Floppy Files 909. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.11 DATA INPUT/OUTPUT USING A MEMORY CARD 914. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.12 DATA INPUT/OUTPUT BY EMBEDDED ETHERNET 926. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.12.1 FTP File Transfer Function 926. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.12.1.1 Host file list display 926. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.12.1.2 Host file search 929. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.12.1.3 Host file deletion 929. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.12.1.4 NC program input 930. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.12.1.5 NC program output 932. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.12.1.6 Input/output of various types of data 933. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.12.1.7 Checking and changing of the connection host 939. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9. EDITING PROGRAMS 942. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 INSERTING, ALTERING AND DELETING A WORD 943. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.1.1 Word Search 944. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.2 Heading a Program 946. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.3 Inserting a Word 947. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.4 Altering a Word 948. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.5 Deleting a Word 949. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.2 DELETING BLOCKS 950. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.1 Deleting a Block 950. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.2 Deleting Multiple Blocks 951. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.3 PROGRAM NUMBER SEARCH 952. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    9.4 SEQUENCE NUMBER SEARCH 953. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.5 DELETING PROGRAMS 955. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.1 Deleting One Program 955. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.2 Deleting All Programs 955. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.3 Deleting More than One Program by Specifying a Range 956. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.6 EXTENDED PART PROGRAM EDITING FUNCTION 957. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.1 Copying an Entire Program 958. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.2 Copying Part of a Program 959. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.3 Moving Part of a Program 960. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.4 Merging a Program 961. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.5 Supplementary Explanation for Copying, Moving and Merging 962. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.6 Replacement of Words and Addresses 964. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.7 EDITING OF CUSTOM MACROS 966. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.8 BACKGROUND EDITING 967. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.9 PASSWORD FUNCTION 968. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9.10 COPYING A PROGRAM BETWEEN TWO PATHS 970. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    10.CREATING PROGRAMS 975. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 CREATING PROGRAMS USING THE MDI PANEL 976. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    10.2 AUTOMATIC INSERTION OF SEQUENCE NUMBERS 977. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    10.3 CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) 979. . . . . . . . . . . . . . . . . . . . . . . . . .

    10.4 CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION 982. . . . . . . . . . . . . . . . . . . .

    11.SETTING AND DISPLAYING DATA 986. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.1 SCREENS DISPLAYED BY FUNCTION KEY POS 993. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.1.1 Position Display in the Work Coordinate System 994. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.2 Position Display in the Relative Coordinate System 996. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.3 Overall Position Display 999. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.4 Presetting the Workpiece Coordinate System 1001. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.5 Actual Feedrate Display 1002. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.6 Display of Run Time and Parts Count 1004. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.7 Setting the Floating Reference Position 1005. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.8 Operating Monitor Display 1006. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.2 SCREENS DISPLAYED BY FUNCTION KEY PROG

    (IN MEMORY MODE OR MDI MODE) 1008. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2.1 Program Contents Display 1009. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2.2 Current Block Display Screen 1010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2.3 Next Block Display Screen 1011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2.4 Program Check Screen 1012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2.5 Program Screen for MDI Operation 1015. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2.6 Stamping the Machining Time 1016. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.3 SCREENS DISPLAYED BY FUNCTION KEY PROG

    (IN THE EDIT MODE) 1024. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3.1 Displaying Memory Used and a List of Programs 1024. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3.2 Displaying a Program List for a Specified Group 1027. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.4 SCREENS DISPLAYED BY FUNCTION KEY OFFSETSETTING 1030. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.4.1 Setting and Displaying the Tool Offset Value 1031. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • B–63534EN/02 ����� �� ����

    c–11

    11.4.2 Tool Length Measurement 1034. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.3 Displaying and Entering Setting Data 1036. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.4 Sequence Number Comparison and Stop 1038. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.5 Displaying and Setting Run Time, Parts Count, and Time 1040. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.6 Displaying and Setting the Workpiece Origin Offset Value 1042. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.7 Direct Input of Measured Workpiece Origin Offsets 1043. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.8 Displaying and Setting Custom Macro Common Variables 1045. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.9 Displaying Pattern Data and Pattern Menu 1046. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.10 Displaying and Setting the Software Operator’s Panel 1048. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.11 Displaying and Setting Tool Life Management Data 1050. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.12 Displaying and Setting Extended Tool Life Management 1053. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.13 Displaying and Setting Chopping Data 1058. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.14 Tool Length/Workpiece Origin Measurement B 1059. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.15 Displaying and Setting Rotary Table Dynamic Fixture Offset 1075. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.5 SCREENS DISPLAYED BY FUNCTION KEY SYSTEM 1077. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.5.1 Displaying and Setting Parameters 1077. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5.2 Displaying and Setting Pitch Error Compensation Data 1079. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.6 DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS, AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION 1082. . . . .

    11.6.1 Displaying the Program Number and Sequence Number 1082. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.6.2 Displaying the Status and Warning for Data Setting or Input/Output Operation 1083. . . . . . . . . . . . . . . . . .

    11.7 SCREENS DISPLAYED BY FUNCTION KEY MESSAGE 1085. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.7.1 External Operator Message History Display 1085. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    11.8 CLEARING THE SCREEN 1087. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.8.1 Erase Screen Display 1087. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.8.2 Automatic Erase Screen Display 1088. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    12.GRAPHICS FUNCTION 1090. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 GRAPHICS DISPLAY 1091. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    12.2 DYNAMIC GRAPHIC DISPLAY 1097. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2.1 Path Drawing 1097. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2.2 Solid Graphics 1106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    12.3 BACKGROUND DRAWING 1118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13.HELP FUNCTION 1121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14.SCREEN HARDCOPY 1126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    IV. MAINTENANCE

    1. METHOD OF REPLACING BATTERY 1131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 REPLACING BATTERY FOR LCD–MOUNTED TYPE i SERIES 1132. . . . . . . . . . . . . . . . . . . . . . . .

    1.2 REPLACING THE BATTERY FOR STAND–ALONE TYPE i SERIES 1135. . . . . . . . . . . . . . . . . . . . .

    1.3 BATTERY IN THE CNC DISPLAY UNIT WITH PC FUNCTIONS (3 VDC) 1138. . . . . . . . . . . . . . . .

    1.4 BATTERY FOR SEPARATE ABSOLUTE PULSE CODERS (6 VDC) 1140. . . . . . . . . . . . . . . . . . . . . .

    1.5 BATTERY FOR BUILT–IN ABSOLUTE PULSE CODERS (DC6V) 1141. . . . . . . . . . . . . . . . . . . . . . . 1.5.1 Method of Replacing Battery for Servo Amplifier �i series 1141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.2 Method of Replacing Battery for Servo Amplifier � series 1147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • B–63534EN/02Table of Contents

    c–12

    APPENDIX

    H. TAPE CODE LIST 1153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    I. LIST OF FUNCTIONS AND TAPE FORMAT 1156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    J. RANGE OF COMMAND VALUE 1163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    K. NOMOGRAPHS 1166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.1 INCORRECT THREADED LENGTH 1167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    D.2 SIMPLE CALCULATION OF INCORRECT THREAD LENGTH 1169. . . . . . . . . . . . . . . . . . . . . . . . .

    D.3 TOOL PATH AT CORNER 1171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    D.4 RADIUS DIRECTION ERROR AT CIRCLE CUTTING 1174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    L. STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET 1175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    M. CHARACTER–TO–CODES CORRESPONDENCE TABLE 1177. . . . . . . . . . . . . . . . .

    N. ALARM LIST 1178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • I. GENERAL

  • GENERALB–63534EN/02 1. GENERAL

    3

    1 GENERALThis manual consists of the following parts:

    I. GENERALDescribes chapter organization, applicable models, related manuals,and notes for reading this manual.

    II. PROGRAMMINGDescribes each function: Format used to program functions in the NClanguage, characteristics, and restrictions. When a program is createdthrough conversational automatic programming function, refer to themanual for the conversational automatic programming function(Table 1).

    III. OPERATIONDescribes the manual operation and automatic operation of a machine,procedures for inputting and outputting data, and procedures forediting a program.

    IV. MAINTENANCEDescribes procedures for replacing batteries.

    APPENDIXLists tape codes, valid data ranges, and error codes.

    Some functions described in this manual may not be applied to someproducts. For detail, refer to the DESCRIPTIONS manual(B–63522EN).

    This manual does not describe parameters in detail. For details onparameters mentioned in this manual, refer to the manual for parameters(B–63530EN).

    This manual describes all optional functions. Look up the optionsincorporated into your system in the manual written by the machine toolbuilder.

    The models covered by this manual, and their abbreviations are:

    Model name Abbreviation

    FANUC Series 16i–MB 16i–MB Series 16i

    FANUC Series 160i–MB 160i–MB Series 160i

    FANUC Series 160is–MB 160is–MB S


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